Automatic forming production line for non-stick pan

Abstract

The utility model discloses a non-stick pan automatic forming production line which comprises at least two production systems and a discharging system, the two production systems are arranged back to back in parallel, the tail ends of the two production systems are located on the same side, any one production system is sequentially provided with a plurality of machining devices, and the machining devices are connected through manipulators. Each machining device comprises a wafer feeding mechanism, a forming mechanism, a deburring mechanism, a stamping mechanism and a punching mechanism, the wafer feeding mechanisms are used for automatically feeding wafers, the forming mechanisms are used for enabling the wafers to form pot bodies, the deburring mechanisms are used for turning pot openings and deburring the pot bodies, the stamping mechanisms are used for pressing labels and indenting the pot bodies, and the punching mechanisms are used for punching the pot bodies. The punching mechanism is used for punching the pot body, the discharging system comprises first conveying belts and second conveying belts, the first conveying belts correspond to the production systems one to one, the front ends of the first conveying belts are connected with the punching mechanism, and the tail ends of the first conveying belts are connected with the second conveying belts.

Description

Technical Field

[0001] The present application relates to the technical field of cookware production, and in particular to an automatic forming production line for non-stick pans. Background Art

[0002] The production process of non-stick pans requires manual labor, including oiling, feeding, forming, rimming, deburring, labeling, denting, and punching. To reduce labor and improve efficiency, related technologies have automated each process using robotic arms to reduce labor. However, the production of each non-stick pan requires a considerable amount of time, leaving workers responsible for unloading the pans with significant idle time, resulting in wasted resources and high production costs. Utility Model Content

[0003] The present application aims to solve at least one of the technical problems existing in the prior art. To this end, the present application proposes an automatic non-stick pan forming production line that can achieve rational allocation of time, reduce production costs, and reduce occupied space. It is neat and beautiful, easy to maintain equipment, and improves work efficiency.

[0004] According to the embodiment of the present application, the automatic forming production line for non-stick pans includes a production system and a blanking system. There are at least two production systems, and the two production systems are arranged in parallel back to back, and the ends of the two production systems are located on the same side. Any of the production systems is arranged in sequence with multiple processing devices, and the processing devices are connected by a robot. The multiple processing devices respectively include a wafer loading mechanism, a forming mechanism, a deburring mechanism, a stamping mechanism and a punching mechanism. The wafer loading mechanism is used for automatically loading wafers, the forming mechanism is used to form a pot body from the wafer, the deburring mechanism is used to carve the pot mouth and deburr the pot body, the stamping mechanism is used to mark and concave the pot body, and the punching mechanism is used to punch the pot body. The blanking system includes a first conveyor belt and a second conveyor belt. The first conveyor belt corresponds to the production system one by one. The front end of the first conveyor belt is connected to the punching mechanism, and the end of the first conveyor belt is connected to the second conveyor belt.

[0005] The automatic non-stick pan forming production line described in the embodiment of the present application has at least the following beneficial effects: by arranging the two production systems back to back and in parallel, the occupied space can be reduced, and the equipment is neat and beautiful, and easy to maintain; by arranging the ends of the two production systems on the same side, and the first conveyor belt connected to them is also connected to the second conveyor belt, the unloading of the two production systems is integrated together, and workers can now unload materials from the two production systems at the same time, realizing a rational allocation of time and reducing production costs; by arranging a robot between the processing devices, the automatic transfer of the pan body between the processing devices can be realized without manual operation, saving labor and improving work efficiency.

[0006] According to the non-stick pan automatic forming production line described in the embodiment of the present application, the first conveyor belt is provided with a pan-turning mechanism, and the pan-turning mechanism includes a pan-blocking assembly, a flipping assembly and a guiding assembly. The pan-blocking assembly includes a baffle, and the baffle is arranged above the first conveyor belt. The flipping assembly includes a mounting frame, a rotating shaft and a suction cup. The mounting frame is arranged on one side of the first conveyor belt, the rotating shaft is rotatably arranged on the mounting frame, the suction cup is arranged on the rotating shaft, and the guiding assembly is arranged downstream of the flipping assembly. The guiding assembly includes a plurality of guide rollers, and the guide rollers are used to guide the pot body to the first conveyor belt.

[0007] According to the non-stick pan automatic forming production line described in the embodiment of the present application, the mounting frame is provided with a fixed seat for lifting and lowering, and the rotating shaft is rotatably provided on the fixed seat.

[0008] According to the non-stick pan automatic forming production line described in the embodiment of the present application, a protective mechanism is provided at the end of the second conveyor belt, and the protective mechanism includes a transverse plate and a side plate. The transverse plate is mounted at the end of the second conveyor belt, and the side plates are provided on both sides of the second conveyor belt, and the side plates are respectively connected to the two ends of the transverse plate.

[0009] According to the non-stick pan automatic forming production line described in the embodiment of the present application, the manipulator includes a multi-axis manipulator and a connecting rod manipulator. The multi-axis manipulator is respectively arranged at the wafer feeding mechanism, between the wafer feeding mechanism and the forming mechanism, between the forming mechanism and the deburring mechanism, and between the deburring mechanism and the stamping mechanism. The connecting rod manipulator is sequentially arranged through the stamping mechanism, the punching mechanism and the first conveyor belt.

[0010] According to the non-stick pan automatic forming production line described in the embodiment of the present application, a first positioning mechanism is arranged between the deburring mechanism and the stamping mechanism, the first positioning mechanism includes a first machine base, a first workbench and a first positioning member, the first workbench is arranged on the first machine base, the first positioning member is slidably arranged on both sides of the first workbench, the first positioning member slides to position the pot body, the multi-axis manipulator is arranged between the deburring mechanism and the first positioning mechanism, and the connecting rod manipulator is passed through the first positioning mechanism and the stamping mechanism.

[0011] According to the non-stick pan automatic forming production line described in the embodiment of the present application, the stamping mechanism includes a marking component and a denting component, and the marking component and the denting component are used to mark and dent the pan body, respectively. A second positioning mechanism is arranged between the marking component and the denting component, and the second positioning mechanism has the same structure as the first positioning mechanism.

[0012] According to the non-stick pan automatic forming production line described in the embodiment of the present application, an alignment mechanism is arranged between the denting component and the punching mechanism, and the alignment mechanism includes a second machine base, a second workbench and a visual detection component. The second machine base is provided with a rotating component, and the second workbench is arranged on the rotating component. The visual detection component is arranged on the second machine base and is located above the second workbench, and the visual detection component is connected to the rotating component.

[0013] Additional aspects and advantages of the present application will be given in part in the description below, and in part will become obvious from the description below, or will be learned through practice of the present application. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the embodiments of the present application or the technical solutions of the prior art, a brief introduction will be given below to the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.

[0015] Figure 1 This is a schematic structural diagram from a first perspective of an automatic non-stick pan forming production line according to an embodiment of the present application;

[0016] Figure 2 This is a schematic structural diagram from a second perspective of the non-stick pan automatic forming production line according to an embodiment of the present application;

[0017] Figure 3 This is a structural diagram of a feeding system in an automatic non-stick pan forming production line according to an embodiment of the present application;

[0018] Figure 4This is a schematic structural diagram of a pan-turning mechanism in an automatic non-stick pan forming production line according to an embodiment of the present application;

[0019] Figure 5 This is a schematic structural diagram of a protective mechanism in an automatic non-stick pan forming production line according to an embodiment of the present application;

[0020] Figure 6 This is a schematic structural diagram of a first positioning mechanism in the automatic non-stick pan forming production line according to an embodiment of the present application;

[0021] Figure 7 This is a schematic structural diagram of the alignment mechanism in the automatic non-stick pan forming production line according to an embodiment of the present application.

[0022] Description of reference numerals:

[0023] Production system 100; wafer loading mechanism 110; forming mechanism 120; deburring mechanism 130; stamping mechanism 140; marking assembly 141; denting assembly 142; punching mechanism 150; multi-axis manipulator 161; connecting rod manipulator 162; first positioning mechanism 170; first base 171; first workbench 172; first positioning member 173; second positioning mechanism 180; alignment mechanism 190; second base 191; second workbench 192; visual inspection member 193;

[0024] The unloading system 200 includes: a first conveyor belt 210; a second conveyor belt 220; a pot-turning mechanism 230; a pot-blocking assembly 240; a turning assembly 250; a mounting frame 251; a rotating shaft 252; a suction cup 253; a fixing seat 254; a guiding assembly 260; a protective mechanism 270; a horizontal plate 271; and a side plate 272. DETAILED DESCRIPTION

[0025] The following describes in detail embodiments of the present application. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present application and are not to be construed as limiting the present application.

[0026] In the description of this application, it should be understood that descriptions involving orientation, such as up, down, front, back, left, right, etc., indicating orientation or positional relationships, are based on the orientation or positional relationships shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on this application.

[0027] In the description of this application, "several" means one or more, "more" means more than two, "greater than," "less than," and "exceed" are understood to exclude the number itself, while "above," "below," and "within" are understood to include the number itself. If a first or second is mentioned, this is solely for the purpose of distinguishing technical features and should not be construed as indicating or implying relative importance, implicitly specifying the number of the indicated technical features, or implicitly specifying the order of the indicated technical features.

[0028] In the description of this application, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted, connected, and connected" should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integral connection; mechanical connection, electrical connection; direct connection, indirect connection through an intermediate medium, or internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this application based on the specific circumstances.

[0029] The following combination Figures 1 to 7 , the non-stick pan automatic forming production line of this application is described in detail.

[0030] Reference Figures 1 to 7 The embodiment of the present application provides an automatic forming production line for non-stick pans, including a production system 100 and a feeding system 200. The production system 100 is provided with at least two, and the two production systems 100 are arranged in parallel back to back, and the ends of the two production systems 100 are located on the same side. Any production system 100 is sequentially arranged with multiple processing devices, and the processing devices are connected by a manipulator. The multiple processing devices include a wafer feeding mechanism 110, a forming mechanism 120, a deburring mechanism 130, a stamping mechanism 140 and a punching mechanism 150. The wafer feeding machine The mechanism 110 is used for automatic loading of wafers, the forming mechanism 120 is used to form the wafer into a pot body, the deburring mechanism 130 is used to carve the pot mouth and deburr the pot body, the stamping mechanism 140 is used to mark and dent the pot body, and the punching mechanism 150 is used to punch the pot body. The unloading system 200 includes a first conveyor belt 210 and a second conveyor belt 220. The first conveyor belt 210 corresponds to the production system 100 one by one. The front end of the first conveyor belt 210 is connected to the punching mechanism 150, and the end of the first conveyor belt 210 is connected to the second conveyor belt 220.

[0031] By arranging the two production systems 100 back to back and in parallel, the occupied space can be reduced, and the environment is neat and beautiful, and equipment maintenance is facilitated; by arranging the ends of the two production systems 100 on the same side, and the first conveyor belt 210 connected thereto is also connected to the second conveyor belt 220, the unloading of the two production systems 100 is integrated together, and workers can unload materials from the two production systems 100 at the same time, thereby achieving a rational allocation of time and reducing production costs; by arranging a robot between the processing devices, the pot body can be automatically transferred between the processing devices without manual operation, saving labor and improving work efficiency.

[0032] It should be noted that the wafer feeding mechanism 110 , the forming mechanism 120 , the deburring mechanism 130 , the stamping mechanism 140 and the punching mechanism 150 are all existing technologies, and therefore, they will not be described in detail in this application.

[0033] Reference Figures 1 to 4 In this embodiment, the first conveyor belt 210 is provided with a pot-turning mechanism 230, which includes a pot-blocking assembly 240, a flipping assembly 250 and a guiding assembly 260. The pot-blocking assembly 240 includes a baffle, which is arranged above the first conveyor belt 210. The flipping assembly 250 includes a mounting frame 251, a rotating shaft 252 and a suction cup 253. The mounting frame 251 is arranged on one side of the first conveyor belt 210, the rotating shaft 252 is rotatably arranged on the mounting frame 251, the suction cup 253 is arranged on the rotating shaft 252, and the guiding assembly 260 is arranged downstream of the flipping assembly 250. The guiding assembly 260 includes a plurality of guide rollers, which are used to guide the pot body to the first conveyor belt 210. Specifically, the punched pot body is transferred to the first conveyor belt 210, where it is then stopped by a baffle. At this point, the rotating shaft 252 drives the suction cup 253 to rotate, allowing it to smoothly pick up the inverted pot body. Subsequently, the rotating shaft 252 drives the suction cup 253 to rotate, causing it to transition from inverted to upright position and be transferred to the guide assembly 260. From there, it is sent down the first conveyor belt 210 and finally to the second conveyor belt 220 for easy unloading by workers. Because the pot body is in an inverted position during processing, it remains in an inverted position when transferred from the punching mechanism 150 to the first conveyor belt 210. At this point, the pot-turning mechanism 230 turns the pot body from inverted to upright position, allowing workers to remove the pot body from the second conveyor belt 220 with one hand, improving work efficiency. It is conceivable that the mounting frame 251 is provided with a fixed seat 254 for elevation, and the rotating shaft 252 is rotatably mounted on the fixed seat 254. By adopting the above structure, the height of the rotating shaft 252 can be adjusted to be suitable for the suction and flipping of pots of different heights, thereby expanding the scope of application.

[0034] Reference Figures 1 to 3 、 Figure 5A protective mechanism 270 is provided at the end of the second conveyor belt 220. The protective mechanism 270 includes a horizontal plate 271 and side plates 272. The horizontal plate 271 is mounted at the end of the second conveyor belt 220, and the side plates 272 are provided on both sides of the second conveyor belt 220. The side plates 272 are connected to both ends of the horizontal plate 271. The protective mechanism 270 protects the pot body from falling off the second conveyor belt 220, improving safety and stability.

[0035] The robot includes a multi-axis robot 161 and a connecting rod robot 162. The multi-axis robot 161 is respectively arranged between the wafer loading mechanism 110, between the wafer loading mechanism 110 and the forming mechanism 120, between the forming mechanism 120 and the deburring mechanism 130, and between the deburring mechanism 130 and the stamping mechanism 140. The connecting rod robot 162 is sequentially intersected by the stamping mechanism 140, the punching mechanism 150, and the first conveyor belt 210. The connecting rod robot 162 includes a motion assembly and a material picking member. Multiple material picking members are arranged in an arrangement on the motion assembly. The motion assembly drives the material picking member to move, thereby enabling the material picking member to pick up and place the pot body and transport the pot body. By intersecting the connecting rod robot 162 between the stamping mechanism 140, the punching mechanism 150, and the first conveyor belt 210, synchronous pot body transportation can be achieved, saving costs and reducing machine adjustment time.

[0036] Reference Figure 1 、 Figure 2 and Figure 6 Furthermore, a first positioning mechanism 170 is provided between the deburring mechanism 130 and the stamping mechanism 140. The first positioning mechanism 170 includes a first base 171, a first worktable 172, and a first positioning member 173. The first worktable 172 is provided on the first base 171, and the first positioning members 173 are slidably provided on both sides of the first worktable 172. The first positioning members 173 slide to position the pot body. The multi-axis manipulator 161 is provided between the deburring mechanism 130 and the first positioning mechanism 170, and the connecting rod manipulator 162 is provided through the first positioning mechanism 170 and the stamping mechanism 140. The first positioning mechanism 170 positions the pot body before stamping, which not only facilitates the connecting rod manipulator 162 to smoothly pick up the pot body, but also ensures the stamping quality of the pot body.

[0037] As can be imagined, stamping mechanism 140 includes a marking assembly 141 and a debossing assembly 142, which are used to mark and deboss the pot body, respectively. A second positioning mechanism 180 is disposed between marking assembly 141 and debossing assembly 142. Second positioning mechanism 180 has the same structure as first positioning mechanism 170. This structure allows for sequential marking and debossing of the pot body, resulting in a pot body that meets production requirements. This structure is simple and easy to operate. Furthermore, the provision of second positioning mechanism 180 ensures that the pot body is positioned before debossing, improving work quality.

[0038] Reference Figure 1 、 Figure 2 and Figure 7 In some embodiments, an alignment mechanism 190 is disposed between the denting assembly 142 and the punching mechanism 150. Alignment mechanism 190 includes a second base 191, a second worktable 192, and a visual inspection component 193. Second base 191 is provided with a rotating assembly, and second worktable 192 is mounted on the rotating assembly. Visual inspection component 193 is disposed on second base 191 and located above second worktable 192. Visual inspection component 193 is connected to the rotating assembly. Alignment mechanism 190 enables precise positioning of the pot body without manual operation, improving work efficiency and enhancing product quality.

[0039] Throughout the description of this application, reference to terms such as "one embodiment, some embodiments, exemplary embodiments, examples, specific examples, or some examples" means that the specific features, structures, materials, or characteristics described in conjunction with that embodiment or example are included in at least one embodiment or example of this application. In this application, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

[0040] The terms "first, second, third, fourth," etc., as used in the specification and claims of this application and in the accompanying drawings, where applicable, are used to distinguish similar items and are not necessarily used to describe a particular order or sequential sequence. It should be understood that the terms used in this manner are interchangeable where appropriate, such that the embodiments described herein can be practiced in an order other than that shown or described herein.

[0041] It should also be noted that in the description of this application, relational terms such as first and second, etc. are merely used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations.

[0042] In addition, the terms "comprises" and "having" and any variations thereof are intended to cover non-exclusive inclusions. For example, a process, method, system, product or apparatus that includes a series of steps or elements is not necessarily limited to those steps or elements explicitly listed, but may also include other steps or elements not explicitly listed or inherent to such process, method, product or apparatus.

[0043] Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to encompass non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not expressly listed or inherent to such process, method, article, or apparatus. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not preclude the presence of additional identical elements in the process, method, article, or apparatus that includes the element.

[0044] The embodiments of the present application are described in detail above in conjunction with the accompanying drawings, but the present application is not limited to the above embodiments. Various changes can be made within the scope of knowledge possessed by ordinary technicians in the relevant technical field without departing from the purpose of the present application.

Claims

1. A non-stick pan automatic forming production line, characterized in that: It includes a production system and a blanking system, and there are at least two production systems. The two production systems are arranged back to back and in parallel, and the ends of the two production systems are located on the same side. Any of the production systems is arranged with multiple processing devices in sequence, and the processing devices are connected by a robot. The multiple processing devices respectively include a wafer loading mechanism, a forming mechanism, a deburring mechanism, a stamping mechanism and a punching mechanism. The wafer loading mechanism is used for automatic loading of wafers, the forming mechanism is used to form a pot body from the wafer, the deburring mechanism is used to turn the pot mouth and deburr the pot body, the stamping mechanism is used to mark and concave the pot body, and the punching mechanism is used to punch the pot body. The blanking system includes a first conveyor belt and a second conveyor belt. The first conveyor belt corresponds to the production system one by one. The front end of the first conveyor belt is connected to the punching mechanism, and the end of the first conveyor belt is connected to the second conveyor belt.

2. The non-stick pan automatic forming production line according to claim 1, characterized in that: The first conveyor belt is provided with a pot-turning mechanism, which includes a pot-blocking assembly, a flipping assembly and a guiding assembly. The pot-blocking assembly includes a baffle, which is arranged above the first conveyor belt. The flipping assembly includes a mounting frame, a rotating shaft and a suction cup. The mounting frame is arranged on one side of the first conveyor belt, the rotating shaft is rotatably arranged on the mounting frame, the suction cup is arranged on the rotating shaft, the guiding assembly is arranged downstream of the flipping assembly, and the guiding assembly includes a plurality of guide rollers, which are used to guide the pot body to the first conveyor belt.

3. The non-stick pan automatic forming production line according to claim 2, characterized in that: The mounting frame is provided with a fixing seat for lifting, and the rotating shaft is rotatably provided on the fixing seat.

4. The non-stick pan automatic forming production line according to claim 1, characterized in that: A protective mechanism is provided at the end of the second conveyor belt, and the protective mechanism includes a transverse plate and a side plate. The transverse plate is mounted at the end of the second conveyor belt, and the side plates are provided on both sides of the second conveyor belt, and the side plates are respectively connected to both ends of the transverse plate.

5. The non-stick pan automatic forming production line according to claim 1, characterized in that: The manipulator includes a multi-axis manipulator and a connecting rod manipulator. The multi-axis manipulator is respectively arranged at the wafer loading mechanism, between the wafer loading mechanism and the forming mechanism, between the forming mechanism and the deburring mechanism, and between the deburring mechanism and the stamping mechanism. The connecting rod manipulator is sequentially arranged through the stamping mechanism, the punching mechanism and the first conveyor belt.

6. The non-stick pan automatic forming production line according to claim 5, characterized in that: A first positioning mechanism is arranged between the deburring mechanism and the stamping mechanism. The first positioning mechanism includes a first machine base, a first workbench and a first positioning member. The first workbench is arranged on the first machine base. The first positioning member is slidably arranged on both sides of the first workbench. The first positioning member slides to position the pot body. The multi-axis manipulator is arranged between the deburring mechanism and the first positioning mechanism. The connecting rod manipulator is passed through the first positioning mechanism and the stamping mechanism.

7. The non-stick pan automatic forming production line according to claim 6, characterized in that: The stamping mechanism includes a marking component and a denting component, which are used to mark and dent the pot body respectively. A second positioning mechanism is provided between the marking component and the denting component, and the second positioning mechanism has the same structure as the first positioning mechanism.

8. The non-stick pan automatic forming production line according to claim 7, characterized in that: A positioning mechanism is arranged between the denting assembly and the punching mechanism, and the positioning mechanism includes a second machine base, a second workbench and a visual detection component. The second machine base is provided with a rotating assembly, and the second workbench is arranged on the rotating assembly. The visual detection component is arranged on the second machine base and located above the second workbench, and the visual detection component is connected to the rotating assembly.

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