Novel support positioning and welding device

Through the combined structure of the bracket base plate, the internal positioning stop module and the elastic outer contour limit module, the problem of poor welding reliability caused by the large tolerance range of the bracket shape is solved, and reliable positioning and stable welding of the bracket are achieved.

CN223406317UActive Publication Date: 2025-10-03WUXI TRS HEAT EXCHANGER CO LTD
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Patent Information

Application Number
CN202422732562.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2025-10-03
Estimated Expiration
2034-11-11

AI Technical Summary

Technical Problem

When processing a bracket, the existing welding positioning device cannot simultaneously adapt to the large tolerance range of the bracket shape, resulting in poor welding reliability.

Method used

A combination structure of a bracket base plate, an internal positioning stop module, a lever cylinder and an elastic outer contour limit module is adopted. The repeatability of the bracket positioning is ensured by positioning the boss and the magnet stop block through the connection hole of the internal positioning stop module, and the elastic outer contour limit module is used to adapt to the bracket shape tolerance and lock the bracket.

Benefits of technology

It achieves reliable positioning of the bracket, improves the stability and consistency of welding, and adapts to the processing requirements of brackets with different tolerance ranges.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223406317U_ABST
Patent Text Reader

Abstract

The utility model provides a novel support positioning and welding device which is characterized in that the center of one side of the top end of a support bottom plate is connected with a support placing table through a bolt, and the top of the support placing table is provided with an inner positioning and stopping module; the lever air cylinder is connected to the side, away from the support containing table, of the support bottom plate through bolts, and one side of a pressing plate on the top of the lever air cylinder is arranged over the support containing table. The elastic outer contour limiting module is connected to the top end of the support bottom plate through bolts and located on the outer side, close to the lever air cylinder, of the support containing table, and a connecting hole positioning boss and a magnet stopping block in the inner positioning stopping module attract each other to ensure that clamping and positioning repeatability of all supports is consistent. The side walls of the front side and the rear side of the support achieve an elastic positioning mode through the elastic outer contour limiting module, so that the protruding points and the pushing blocks serving as positioning blocks can adapt to the appearance tolerance of the support and lock the support at the same time.
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Description

Technical Field

[0001] The utility model relates to the field of welding, in particular to the technical field of bracket positioning when an EGR bracket is welded, and specifically is a novel bracket positioning welding device. Background Art

[0002] It is now necessary to weld a new type of bracket on the EGR side wall. One side of the bracket is trapezoidal and the other side is square. There is a high-precision connection hole in the middle of the trapezoidal side, and the square side is the welding connection area. Conventional welding positioning device designs mostly use external contour limiting, and a positioning block is set. A groove corresponding to the shape of the trapezoidal side is set on the positioning block, and a cylinder is set on one side of the positioning block to press the bracket into the groove. However, this type of limiting device has a disadvantage. The machining accuracy of the bracket shape is low and a large range of machining tolerances are set. If the positioning groove is set according to the standard size or minimum tolerance of the bracket shape, some qualified brackets that meet the maximum tolerance conditions will not be able to be inserted into the positioning groove. If the positioning groove is set according to the maximum tolerance of the bracket shape, the brackets that meet the standard size and minimum tolerance will be in a movable state in the positioning groove, which will affect the reliability of welding. Summary of the Invention

[0003] In view of the above-mentioned shortcomings of the prior art, the purpose of the present invention is to provide a new bracket positioning welding device to solve the difficulties of the prior art.

[0004] To achieve the above-mentioned and other related purposes, the present invention provides a novel bracket positioning welding device, comprising:

[0005] The bracket base plate 1 is provided with a bracket placement platform 11 in the middle of one side of the top of the bracket base plate 1 through bolt connection, and the top of the bracket placement platform 11 is provided with an internal positioning stop module 2;

[0006] The lever cylinder 3 is connected by bolts and is arranged on the side of the bracket base plate 1 away from the bracket placement platform 11, and the top pressure plate side of the lever cylinder 3 is arranged directly above the bracket placement platform 11;

[0007] The elastic outer contour limiting module 4 is connected by bolts and is arranged on the top of the bracket base plate 1 and is located on the outside of the bracket placement platform 11 close to the lever cylinder 3.

[0008] According to a preferred embodiment, the outer diameter of the stent placement platform 11 is smaller than the outer diameter of the stent to be tested.

[0009] According to a preferred embodiment, the inner positioning and stopping module 2 includes:

[0010] A positioning groove 21 is provided in the center of the bracket placement platform 11;

[0011] An inner positioning block 22 is clamped in the positioning groove 21 and connected to the bracket base plate 1 by bolts. A connection hole positioning boss 23 is provided on the top of the inner positioning block 22, and a chamfer 24 is provided on the top of the connection hole positioning boss 23;

[0012] The limiting hole 25 is opened on one side of the top of the bracket placement platform 11. A magnet stop block 26 is fixed in the limiting hole 25. The magnet stop block 26 is connected to the bracket placement platform 11 by bolts.

[0013] According to a preferred embodiment, the maximum outer diameter of the connection hole positioning boss 23 is the same as the minimum tolerance outer diameter of the connection hole in the bracket to be tested.

[0014] According to the preferred embodiment, the elastic outer contour limiting module 4 includes:

[0015] The first limiting plate 41 is connected by bolts and is arranged on the top of the bracket base plate 1 and is located on the side of the bracket placement platform 11 close to the lever cylinder 3;

[0016] The second limiting plate 42 and the third limiting plate 43 are connected by bolts and are arranged on the top of the bracket bottom plate 1 at the front and rear sides of the bracket placement platform 11;

[0017] The convex groove 44 is provided on the second limiting plate 42 away from the lever cylinder 3 and close to the bracket placement platform 11;

[0018] A first spring slot 45 is provided at the bottom of the convex slot 44 , and the inner diameter of the first spring slot 45 is larger than the inner diameter of the convex slot 44 ;

[0019] A protrusion 46 is provided in the protrusion slot 44. One side of the protrusion 46 extends through the protrusion slot 44 toward the bracket placement platform 11, and the other side of the protrusion 46 passes through the protrusion slot 44 into the first spring slot 45. The protrusion 46 is L-shaped and is provided in the first spring slot 45. The outer diameter of the protrusion 46 is larger than the outer diameter of the other side.

[0020] A cover plate 47, which is connected by bolts to the end of the second limit plate 42 away from the bracket placement platform 11, and the cover plate 47 covers the bottom of the first spring groove 45;

[0021] A No. 1 spring 48 is disposed in the No. 1 spring slot 45 , with one side of the No. 1 spring 48 resting against the cover plate 47 and the other side against the protrusion 46 ;

[0022] A push block groove 49 is provided on the top of the third limiting plate 43 near the side of the bracket placement platform 11. A push block 410 is clamped in the push block groove 49. A pair of second spring grooves 411 are provided on the side wall of the push block groove 49 away from the bracket placement platform 11.

[0023] Threaded holes 412 are provided on the left and right sides of the push block 410 corresponding to the push block slot 49 ;

[0024] A connecting bolt 413 is inserted into the second spring slot 411 , and the bottom of the connecting bolt 413 is fixed in the threaded hole 412 through threaded engagement;

[0025] The No. 2 spring 414 is sleeved on the outside of the connecting bolt 413 , and one side of the No. 2 spring 414 is pressed against the push block 410 and the other side is clamped in the No. 2 spring slot 411 .

[0026] According to a preferred embodiment, the inner diameter of the second spring groove 411 close to the push block 410 is larger than the inner diameter of the other side.

[0027] According to the preferred solution, there is a gap between the first limiting plate 41 , the second limiting plate 42 , the third limiting plate 43 and the bracket placement platform 11 .

[0028] The utility model adopts a bracket base plate, an internal positioning stop module, a lever cylinder and an elastic outer contour limit module. The connection hole positioning boss and the magnet stop block in the internal positioning stop module ensure the consistent repeatability of the clamping positioning of each bracket. The front and rear side walls of the bracket are elastically positioned through the elastic outer contour limit module, so that the protrusions and push blocks serving as the positioning blocks can adapt to the external tolerance of the bracket while locking it.

[0029] The following will describe in more detail the best embodiments of the present invention in conjunction with the accompanying drawings so that the features and advantages of the present invention can be easily understood. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 Shown is a schematic diagram of the three-dimensional structure of the utility model;

[0031] Figure 2 Shown is a schematic diagram of the three-dimensional structure of the mounting bracket of the present invention from another perspective;

[0032] Figure 3 Shown is an enlarged schematic diagram of the three-dimensional structure of the bracket placement platform in the present invention;

[0033] Figure 4 Shown is an enlarged schematic diagram of the three-dimensional structure of the inner positioning block and the magnetic stop block in the present invention;

[0034] Figure 5 Shown is an enlarged schematic diagram of the three-dimensional structure of the elastic outer contour limiting module in the present invention;

[0035] Figure 6 Shown is an enlarged schematic diagram of the three-dimensional structure of the second limiting plate in the present invention;

[0036] Figure 7 Shown is an enlarged schematic diagram of the three-dimensional structure of the spring slot No. 1 in the present invention;

[0037] Figure 8 Shown is an enlarged schematic diagram of the three-dimensional structure of the third limiting plate in the present invention;

[0038] Description of labels

[0039] 1. Bracket base plate; 11. Bracket placement table;

[0040] 2. Internal positioning stop module; 21. Positioning groove; 22. Internal positioning block; 23. Connection hole positioning boss; 24. Chamfer; 25. Limiting hole; 26. Magnetic stop block;

[0041] 3. Lever cylinder;

[0042] 4. Elastic outer contour limit module; 41. Limit plate No. 1; 42. Limit plate No. 2; 43. Limit plate No. 3; 44. Bump slot; 45. Spring slot No. 1; 46. Bump; 47. Cover plate; 48. Spring No. 1; 49. Push block slot; 410. Push block; 411. Spring slot No. 2; 412. Threaded hole; 413. Connecting bolt; 414. Spring No. 2; DETAILED DESCRIPTION

[0043] In order to make the purpose, technical solution and advantages of the technical solution of the present invention clearer, the technical solution of the embodiment of the present invention will be clearly and completely described below in conjunction with the drawings of the specific embodiments of the present invention. The same figure marks in the drawings represent the same parts. It should be noted that the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the described embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0044] Compared to the embodiments shown in the drawings, feasible embodiments within the scope of protection of the present invention may have fewer components, other components not shown in the drawings, different components, differently arranged components, or differently connected components, etc. In addition, two or more components in the drawings may be implemented in a single component, or a single component shown in the drawings may be implemented as multiple separate components.

[0045] Unless otherwise defined, the technical or scientific terms used herein shall have the ordinary meaning understood by persons of ordinary skill in the field to which the present invention belongs. The words "first", "second" and similar terms used in the specification and claims of the present utility model patent application do not indicate any order, quantity or importance, but are only used to distinguish different components. Similarly, words such as "a" or "an" do not necessarily indicate a quantity limitation. Words such as "include" or "comprising" mean that the elements or objects preceding the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. Words such as "connect" or "connected" are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0046] The utility model proposes a novel bracket positioning welding device, which is used in the welding positioning process. The bracket base plate 1, the inner positioning stop module 2, the lever cylinder 3 and the elastic outer contour limiting module 4 are particularly suitable for the positioning support of the novel bracket.

[0047] In general, the novel bracket positioning welding device proposed in the present invention mainly includes: bracket base plate 1, inner positioning stop module 2, lever cylinder 3 and elastic outer contour limiting module 4. Figure 1 , which shows the arrangement relationship of the bracket base plate 1, the inner positioning stop module 2, the lever cylinder 3 and the elastic outer contour limiting module 4.

[0048] The new bracket positioning welding device proposed by the present invention, when loading, presses one side of the bracket against the No. 2 limit plate 42 to press the protrusion 46 into the protrusion slot 44, and moves the other side of the bracket forward along the push block 410 until the trapezoidal side of the bracket presses against the No. 1 limit plate 41, and moves the bracket downward and left and right so that the bracket connecting hole can be sleeved on the connecting hole positioning boss 23, and drives the pressure plate in the lever cylinder 3 downward to press the bracket, so as to complete the limiting of the bracket on the bracket placement table 11, wherein the connecting hole positioning boss 23 and the magnet stop block 26 are adsorbed to ensure that the clamping positioning repeatability of each bracket is consistent, and the front and rear side walls of the bracket adopt an elastic positioning method, so that the protrusion 46 and the push block 410 serving as the positioning block can adapt to the bracket shape tolerance while locking it.

[0049] A bracket placement platform 11 is provided in the middle of one side of the top of the bracket base plate 1 through bolt connection. The outer diameter of the bracket placement platform 11 is smaller than the outer diameter of the bracket to be tested.

[0050] The above-mentioned inner positioning stop module 2 is arranged on the top of the bracket placement platform 11, and the inner positioning stop module 2 includes: a positioning groove 21, an inner positioning block 22, a connection hole positioning boss 23 and a limiting hole 25, wherein the positioning groove 21 is opened in the middle of the bracket placement platform 11, and the inner positioning block 22 is clamped in the positioning groove 21. The inner positioning block 22 is connected to the bracket base plate 1 by bolts, and a connection hole positioning boss 23 is provided on the top of the inner positioning block 22. The top of the connection hole positioning boss 23 is provided with a chamfer 24, and the chamfer 24 can play a guiding role when the bracket is sleeved on the connection hole positioning boss 23. A limiting hole 25 is opened on one side of the top of the bracket placement platform 11, and the limiting hole 25 is opened. 5 is provided with a magnetic stopper 26, which is connected to the bracket placement platform 11 by bolts. The magnetic stopper 26 can absorb the bracket and cooperate with the lever cylinder 3 to limit the Z axis of the bracket. It should also be noted that the maximum outer diameter of the connection hole positioning boss 23 is the same as the minimum tolerance outer diameter of the connection hole in the bracket to be tested. The maximum outer diameter of the connection hole positioning boss 23 is set to the minimum tolerance outer diameter of the connection hole to ensure that the bracket with the minimum tolerance can also pass through the connection hole positioning boss 23. Because the connection hole has a high precision of at least ±0.05, a bracket with a connection hole with a maximum tolerance outer diameter can pass through the connection hole positioning boss 23 without causing a large position deviation.

[0051] The elastic outer contour limiting module 4 is connected by bolts and is arranged at the top of the bracket base plate 1 at the outside of the bracket placement platform 11 close to the lever cylinder 3. The elastic outer contour limiting module 4 includes: a No. 1 limiting plate 41, a No. 2 limiting plate 42, a No. 3 limiting plate 43, a convex card slot 44, a No. 1 spring slot 45, a convex point 46, a cover plate 47, a No. 1 spring 48, a push block slot 49, a threaded hole 412, a connecting bolt 413 and a No. 2 spring 414, wherein the No. 1 limiting plate 41 is connected by bolts and is arranged at the top of the bracket base plate 1 at the bracket placement platform 11. On one side of the platform 11 close to the lever cylinder 3, the second limiting plate 42 and the third limiting plate 43 are connected by bolts and are arranged on the top of the bracket base plate 1 and the front and rear sides of the bracket placement platform 11. A convex card slot 44 is provided on the side of the second limiting plate 42 away from the lever cylinder 3 and close to one end of the bracket placement platform 11. A first spring slot 45 is provided at the bottom of the convex card slot 44. The inner diameter of the first spring slot 45 is larger than the inner diameter of the convex card slot 44. A convex point 46 is provided in the convex card slot 44. One side of the convex point 46 passes through the convex card slot 44 and extends toward the bracket placement platform 11. The other side of the protrusion 46 passes through the protrusion slot 44 and enters the No. 1 spring slot 45. The protrusion 46 is L-shaped and is arranged in the No. 1 spring slot 45. The outer diameter of the protrusion 46 is larger than the outer diameter of the other side. A cover plate 47 is connected by bolts at one end of the No. 2 limit plate 42 away from the bracket placement platform 11. The cover plate 47 is covered at the bottom of the No. 1 spring slot 45. A No. 1 spring 48 is arranged in the No. 1 spring slot 45. One side of the No. 1 spring 48 is against the cover plate 47 and the other side is against the protrusion 46. A push block is provided on the side of the top of the No. 3 limit plate 43 close to the bracket placement platform 11. Slot 49, a push block 410 is clamped in the push block slot 49, a pair of No. 2 spring slots 411 are opened on the side wall of the push block slot 49 away from the bracket placement table 11, and the threaded holes 412 are opened on the left and right sides of the push block 410 corresponding to the position of the push block slot 49, and a connecting bolt 413 is passed through the No. 2 spring slot 411, and the bottom of the connecting bolt 413 is clamped in the threaded hole 412 through threaded cooperation, and the No. 2 spring 414 is sleeved on the outside of the connecting bolt 413, and one side of the No. 2 spring 414 is against the push block 410 and the other side is clamped in the No. 2 spring slot 411.

[0052] The above embodiments are merely illustrative of the principles and effects of the present invention and are not intended to limit the present invention. Anyone skilled in the art may modify or alter the above embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or alterations made by one of ordinary skill in the art without departing from the spirit and technical principles disclosed in the present invention are intended to be covered by the claims of the present invention.

Claims

1. A new type of bracket positioning welding device, characterized in that: include: A bracket base plate (1), wherein a bracket placement platform (11) is provided at the center of one side of the top end of the bracket base plate (1) via bolt connection, and an inner positioning stop module (2) is provided at the top of the bracket placement platform (11); A lever cylinder (3), wherein the lever cylinder (3) is arranged on a side of the bracket bottom plate (1) away from the bracket placement platform (11) through a bolt connection, and a top pressure plate side of the lever cylinder (3) is arranged directly above the bracket placement platform (11); An elastic outer contour limiting module (4) is arranged on the top of the bracket base plate (1) through a bolt connection and is located on the outside of the bracket placement platform (11) in a direction close to the lever cylinder (3).

2. The novel bracket positioning welding device according to claim 1 is characterized in that: The outer diameter of the stent placement platform (11) is smaller than the outer diameter of the stent to be tested.

3. The novel bracket positioning welding device according to claim 2 is characterized in that: The inner positioning and stopping module (2) comprises: A positioning groove (21), wherein the positioning groove (21) is provided in the middle of the bracket placement platform (11); An inner positioning block (22), the inner positioning block (22) is clamped in the positioning groove (21), the inner positioning block (22) is connected to the bracket base plate (1) by bolts, a connection hole positioning boss (23) is provided on the top of the inner positioning block (22), and a chamfer (24) is provided on the top of the connection hole positioning boss (23); A limiting hole (25) is provided on one side of the top of the bracket placement platform (11); a magnet stop block (26) is provided in the limiting hole (25); and the magnet stop block (26) is connected to the bracket placement platform (11) via a bolt.

4. The novel bracket positioning welding device according to claim 3 is characterized in that: The maximum outer diameter of the connection hole positioning boss (23) is the same as the minimum tolerance outer diameter of the connection hole in the bracket to be tested.

5. The novel bracket positioning welding device according to claim 4 is characterized in that: The elastic outer contour limiting module (4) comprises: A first limiting plate (41), the first limiting plate (41) is arranged on the top of the bracket bottom plate (1) by bolt connection and is located on a side of the bracket placement platform (11) close to the lever cylinder (3); A second limiting plate (42) and a third limiting plate (43), wherein the second limiting plate (42) and the third limiting plate (43) are connected by bolts and are arranged on the top of the bracket bottom plate (1) and located at the front and rear sides of the bracket placement platform (11); A convex point slot (44), wherein the convex point slot (44) is provided on the second limiting plate (42) away from the lever cylinder (3) and close to one end of the bracket placement platform (11); A No. 1 spring groove (45), the No. 1 spring groove (45) is provided at the bottom of the convex point card slot (44), and the inner diameter of the No. 1 spring groove (45) is larger than the inner diameter of the convex point card slot (44); A convex point (46), wherein the convex point (46) is clamped in the convex point clamping slot (44), one side of the convex point (46) passes through the convex point clamping slot (44) and extends toward the bracket placement platform (11), and the other side of the convex point (46) passes through the convex point clamping slot (44) and enters the No. 1 spring slot (45), the convex point (46) is L-shaped, and the outer diameter of the convex point (46) disposed in the No. 1 spring slot (45) is larger than the outer diameter of the other side; A cover plate (47), the cover plate (47) is arranged on the end of the second limit plate (42) away from the bracket placement platform (11) through a bolt connection, and the cover plate (47) is covered on the bottom of the first spring groove (45); A No. 1 spring (48), the No. 1 spring (48) being disposed in the No. 1 spring slot (45), the No. 1 spring (48) having one side pressed against the cover plate (47) and the other side pressed against the protrusion (46); A push block groove (49), the push block groove (49) is opened on the top of the third limit plate (43) on one side close to the bracket placement platform (11), a push block (410) is clamped in the push block groove (49), and a pair of second spring grooves (411) are opened on the side wall of the push block groove (49) away from the bracket placement platform (11); Threaded holes (412), the threaded holes (412) are opened on the left and right sides of the push block (410) corresponding to the position of the push block groove (49); A connecting bolt (413), the connecting bolt (413) is inserted into the second spring slot (411), and the bottom of the connecting bolt (413) is clamped in the threaded hole (412) through threaded engagement; A No. 2 spring (414) is sleeved on the outside of the connecting bolt (413), one side of the No. 2 spring (414) is against the push block (410) and the other side is clamped in the No. 2 spring slot (411).

6. The novel bracket positioning welding device according to claim 5 is characterized in that: The inner diameter of the second spring groove (411) on one side close to the push block (410) is larger than the inner diameter of the other side.

7. The novel bracket positioning welding device according to claim 6 is characterized in that: There is a gap between the first limiting plate (41), the second limiting plate (42) and the third limiting plate (43) and the bracket placement platform (11).