Welding fixture for outer support lug of battery box frame
By designing a welding fixture for the external support ears of the battery box frame and utilizing a combination of a support base, a frame support seat and support ear clamping components, the problem of low welding efficiency of the battery box frame is solved, and stable clamping and efficient welding are achieved.
Patent Information
- Application Number
- CN202422844801.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-21
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-11-21
AI Technical Summary
When welding a large number of battery box frames, the existing handheld welding method is difficult to meet the production rhythm, resulting in low welding efficiency.
A battery box frame external lug welding fixture is designed, which includes a support base, a frame support seat, a frame inner guide and a lug clamping assembly. The stable clamping and positioning of the lug is achieved through the retraction and extension power mechanism, and the cylinder lifting and flipping clamping assembly is used to ensure the accurate positioning and welding of the lug and the battery box frame.
It achieves stable support and rapid clamping of the battery box frame, improves welding quality and efficiency, and ensures smooth production.
Smart Images

Figure CN223406332U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a processing device for automobile parts, in particular to a welding fixture for a battery box of a new energy vehicle. Background Art
[0002] The battery pack of a new energy electric vehicle is its core component. The battery box in the battery pack plays a supporting and covering role. The battery box is assembled from a battery box frame and a battery box panel. The battery box is fixed to the vehicle chassis through the support ears on its frame.
[0003] The battery box frame is a rectangular structure with multiple lugs installed on each side. During production, the OEM requires that the outer lugs be welded to the designated locations on the battery box frame. When welding a small number of battery box frames, marking the welding locations can be done by hand-holding the lugs. However, when welding a large number of battery box frames, continuing to use marking and hand-holding methods is no longer sufficient to keep up with the production pace.
[0004] Therefore, it is necessary to design a corresponding fixture for the lug welding process of the battery box frame. Utility Model Content
[0005] The utility model provides a battery box frame outer ear welding fixture, the key of which is: comprising a support base, the support base is provided with a plurality of frame support seats, a plurality of frame inner side guides, and a plurality of ear clamping assemblies;
[0006] The support base is provided with a frame support area corresponding to the battery box frame, and multiple frame support seats are distributed along the frame support area. The inner frame guide is located on the inner side of the frame support area and close to the frame support area. The support ear clamping assembly is located on the outer side of the frame support area. The support ear clamping assembly is equipped with a retraction and extension power mechanism, and the retraction and extension power mechanism drives the support ear clamping assembly to approach or move away from the frame support area.
[0007] The frame support area corresponds to the outermost portion of the battery box frame and is used to accommodate this portion. The frame support seat lifts and supports the outermost portion of the battery box frame from below. Multiple inner frame guides cooperate to guide and position the outermost portion of the battery box frame from the inside, ensuring accurate placement of the battery box frame. The support ear clamping assembly corresponds to the designed position of the support ear and provides support for the support ear. BRIEF DESCRIPTION OF THE DRAWINGS
[0008] Figure 1 It is a schematic diagram of the assembly of the battery box frame and the welding fixture of the present invention;
[0009] Figure 2This is a schematic plan view of the welding fixture of the present invention;
[0010] Figure 3 Schematic diagram of the distribution of the frame support seat 2 and the frame inner guide member 3 on the support base 1;
[0011] Figure 4 Schematic diagram of the connection between the ear clamping assembly 4 and the retraction and extension power mechanism 5;
[0012] Figure 5 Schematic diagram of the three-dimensional structure of the ear clamping assembly 4;
[0013] Figure 6 It is a schematic planar structural diagram of the support ear clamping assembly 4. DETAILED DESCRIPTION
[0014] The present invention will be further described below with reference to the embodiments and accompanying drawings.
[0015] like Figure 1 、 2 , 3, 4, 5, 6, a battery box frame outer ear welding fixture, including a support base 1, the support base 1 is provided with a plurality of frame support seats 2, a plurality of frame inner side guides 3, and a plurality of ear clamping assemblies 4;
[0016] The support base 1 includes a lower base 11 and a turntable seat 12 provided on the lower base 11. The bottom of the lower base 11 is provided with a universal wheel to facilitate movement. The turntable seat 12 is installed on the top of the lower base 11 through a rotating mechanism. The structure of the rotating mechanism has been widely documented in the prior art and will not be described here. A plurality of rotating lock holes are provided on the turntable seat 12, and a pedal lock rod is provided on the top of the lower base 11. One end of the pedal lock rod is hinged to the lower base 11, and a rotating lock pin is provided on the pedal lock rod. The rotating lock pin corresponds to the rotating lock hole. The pedal lock rod is equipped with a tension spring. Under the action of the tension spring, the pedal lock rod has a tendency to rotate toward the turntable seat 12, so that the rotating lock pin is inserted into any of the rotating lock holes.
[0017] The support base 1 is provided with a frame support area corresponding to the battery box frame. The frame support area is a rectangular frame structure. Multiple frame support seats 2 are distributed along the frame support area. Preferably, multiple frame support seats 2 are distributed on two opposite side strips of the frame support area.
[0018] The inner guide member 3 of the frame is located on the inner side of the frame support area and close to the frame support area, and the support ear clamping assembly 4 is located on the outer side of the frame support area. The support ear clamping assembly 4 is equipped with a retraction and extension power mechanism 5, and the retraction and extension power mechanism 5 drives the support ear clamping assembly 4 to approach or move away from the frame support area.
[0019] The frame support seat 2 includes a support seat 21 and a support block 22. The bottom of the support seat 21 is connected to the support base 1, and the top of the support seat 21 is connected to the support block 22. The thickness and size of the support block 22 can be adjusted according to actual conditions.
[0020] The frame inner guide member 3 includes a vertically arranged guide plate, the lower end of the guide plate is fixedly connected to the support base 1, and the upper end of the guide plate is inclined toward the inner side of the frame support area.
[0021] The support ear clamping assembly 4 includes a support ear positioning seat 41 and a support ear pressing arm 42;
[0022] The lug positioning seat 41 is provided with a lifting assembly 43. The lug positioning seat 41 is fixed to the lifting portion of the lifting assembly 43. The lug positioning seat 41 rises along with the lifting portion of the lifting assembly 43 and approaches the frame support area. The lug positioning seat 41 falls along with the lifting portion of the lifting assembly 43 and moves away from the frame support area.
[0023] The lug positioning seat 41 is provided with a lug positioning pin 45 . The lug positioning pin 45 is vertically arranged, and the lower end of the lug positioning pin 45 is fixedly connected to the lug positioning seat 41 .
[0024] The ear pressing arm 42 is provided with a flip pressing assembly 44 . The ear pressing arm 42 is fixed on the flip portion of the flip pressing assembly 44 . The ear pressing arm 42 moves closer to or away from the ear positioning seat 41 as the flip pressing assembly 44 moves.
[0025] The lifting assembly 43 is a cylinder lifting assembly, and the flipping and pressing assembly 44 is a cylinder flipping assembly. The structures and usage of the two are well documented in the prior art and will not be described in detail here. Furthermore, each lug locating seat 41 is equipped with a lug pressing arm 42. The lifting portion of a lifting assembly 43 can be equipped with multiple lug locating seats 41, and a flipping and pressing assembly 44 can also be equipped with multiple lug pressing arms 42.
[0026] The retraction and extension mechanism 5 includes a horizontal sliding assembly 51 and a horizontal pneumatic assembly 52. The fixed portion of the horizontal sliding assembly 51 is connected to the support base 1. The support lug clamping assembly 4 is located on the sliding portion of the horizontal sliding assembly 51, and the support lug clamping assembly 4 is positioned from the outside to approach the frame support area. The output end of the horizontal pneumatic assembly 52 is connected to the sliding portion of the horizontal sliding assembly 51. Multiple support lug clamping assemblies 4 can also be configured on the sliding portion of a single horizontal sliding assembly 51.
[0027] A further preferred technical solution is that, when the frame support area is a rectangular frame structure, a plurality of the ear clamping assemblies 4 are provided in each of the four directions. The ear clamping assemblies 4 in one direction are not equipped with the retraction and extension power mechanism 5, while the ear clamping assemblies 4 in the three directions are equipped with the retraction and extension power mechanism 5.
[0028] Beneficial effects: The solution of the utility model can provide stable support for the battery box frame and stable and rapid clamping for the battery box ears, thereby ensuring the quality of direct welding, improving welding efficiency, and ensuring smooth production.
[0029] Finally, it should be noted that the above description is only a preferred embodiment of the present invention. Under the guidance of the present invention, ordinary technicians in this field can make various similar expressions without violating the purpose and claims of the present invention. Such changes fall within the scope of protection of the present invention.
Claims
1. A battery box frame outer ear welding fixture, characterized by: It comprises a support base (1), on which a plurality of frame support seats (2), a plurality of frame inner side guides (3), and a plurality of support ear clamping assemblies (4) are provided; The support base (1) is provided with a frame support area corresponding to the battery box frame, a plurality of frame support seats (2) are distributed along the frame support area, the frame inner guide (3) is located on the inner side of the frame support area and close to the frame support area, the ear clamping assembly (4) is located on the outer side of the frame support area, and the ear clamping assembly (4) is equipped with a retracting and extending power mechanism (5), and the retracting and extending power mechanism (5) drives the ear clamping assembly (4) to approach or move away from the frame support area.
2. The battery box frame outer lug welding fixture according to claim 1, characterized in that: The frame support seat (2) comprises a support seat (21) and a support block (22); the bottom of the support seat (21) is connected to the support base (1); and the top of the support seat (21) is connected to the support block (22).
3. The battery box frame outer lug welding fixture according to claim 1, characterized in that: The frame inner guide member (3) comprises a vertically arranged guide plate, the lower end of the guide plate is fixedly connected to the support base (1), and the upper end of the guide plate is inclined toward the inner side of the frame support area.
4. The battery box frame outer lug welding fixture according to claim 1, characterized in that: The support ear clamping assembly (4) comprises a support ear positioning seat (41) and a support ear pressing arm (42); The ear positioning seat (41) is provided with a lifting assembly (43), the ear positioning seat (41) is fixed on the lifting portion of the lifting assembly (43), the ear positioning seat (41) rises along with the lifting portion of the lifting assembly (43) and approaches the frame support area, and the ear positioning seat (41) falls along with the lifting portion of the lifting assembly (43) and moves away from the frame support area; The ear clamping arm (42) is provided with a flipping and clamping assembly (44), and the ear clamping arm (42) is fixed on the flipping portion of the flipping and clamping assembly (44). The ear clamping arm (42) moves closer to or farther from the ear positioning seat (41) as the flipping and clamping assembly (44) moves.
5. The battery box frame outer lug welding fixture according to claim 4, characterized in that: The lug positioning seat (41) is provided with a lug positioning pin (45), which is arranged vertically. The lower end of the lug positioning pin (45) is fixedly connected to the lug positioning seat (41).
6. The battery box frame outer lug welding fixture according to claim 1, 2, 3, 4 or 5, characterized in that: The retracting and extending power mechanism (5) comprises a horizontal sliding assembly (51) and a horizontal pneumatic assembly (52); the fixed portion of the horizontal sliding assembly (51) is connected to the support base (1); the support ear clamping assembly (4) is provided on the sliding portion of the horizontal sliding assembly (51); the support ear clamping assembly (4) is close to the frame support area from the outside; The output end of the horizontal pneumatic component (52) is connected to the sliding portion of the horizontal sliding component (51).
7. The battery box frame outer lug welding fixture according to claim 1, 2, 3, 4 or 5, characterized in that: The support base (1) comprises a lower base (11) and a turntable seat (12) arranged on the lower base (11); a universal wheel is provided at the bottom of the lower base (11).
8. The battery box frame outer lug welding fixture according to claim 1, 2, 3, 4 or 5, characterized in that: The frame support area is a rectangular frame structure.