Panel attaching device of phototherapy instrument

Through the combined design of the frame, workbench, support frame, fixed mold and downward pressure drive module, combined with the vacuum module and control system, the problem of low manual bonding accuracy of the phototherapy device panel is solved, and efficient and stable bonding between the panel and the phototherapy device is achieved, thereby improving product quality and production efficiency.

CN223406393UActive Publication Date: 2025-10-03DONGGUAN HERON OPTO CO LTD
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Patent Information

Application Number
CN202422811792.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-19
Publication Date
2025-10-03
Estimated Expiration
2034-11-19

AI Technical Summary

Technical Problem

The existing method of laminating phototherapy device panels relies on manual operation, which makes it difficult to ensure accuracy and consistency, resulting in unstable product quality.

Method used

It adopts a combination design of a frame, workbench, support frame, fixed mold, downward pressure drive module and fitting and pressing module. The air holes are used to connect the vacuum module to achieve precise adsorption and uniform pressing of the panel. The control button and pressure holding timer are combined to ensure the fitting time and enhance the adaptability and stability of the equipment.

Benefits of technology

It improves the fitting accuracy and consistency between the phototherapy device panel and the phototherapy device, reduces manual operation errors, improves product qualification rate and production efficiency, and ensures the best fitting state between the panel and the phototherapy device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of phototherapy instruments, in particular to a phototherapy instrument panel attaching device which comprises a rack, a workbench, a supporting frame, a fixing mold, a pressing driving module and an attaching pressing module, the workbench is arranged on the rack, the supporting frame is arranged on one side of the workbench, the workbench is provided with an adjusting groove, and the fixing mold is arranged in the adjusting groove. The fixed mold comprises a mold base and a mold fixing plate, the mold fixing plate is arranged on the mold base, the mold base is arranged on the adjusting groove, the mold fixing plate is provided with a fixing groove, air holes are evenly distributed in the groove bottom face of the fixing groove, and the air holes are connected with a vacuumizing module so that negative pressure can be generated on the air holes to adsorb the panel; the downward pressing driving module is arranged on the supporting frame, the attaching and pressing module is arranged on the downward pressing driving module, and the fixing groove is opposite to the attaching and pressing module. According to the utility model, the best fitting state between the panel and the phototherapy instrument is ensured, the error and uncertainty of manual operation are reduced, and the consistency and qualified rate of products are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of phototherapy instruments, in particular to a phototherapy instrument panel laminating device. Background Art

[0002] Phototherapy devices are medical devices that utilize light of specific wavelengths or spectral ranges for treatment and healthcare. Based on the principles of photobiology, they non-invasively convert light energy into a form that can be absorbed by biological tissue, thereby promoting various physiological effects, such as promoting cell metabolism, accelerating tissue repair, regulating immune function, and improving skin condition.

[0003] During the preparation of phototherapy equipment, it is necessary to attach the upper panel to the treatment area to enhance aesthetics and ensure the effectiveness of the treatment. Existing methods for attaching the panels are manual, making it difficult to achieve precise assembly. Therefore, a new design for existing panel assembly is needed. Utility Model Content

[0004] To solve the above problems, the phototherapy device panel bonding device of the utility model can apply pressure smoothly and evenly, ensuring the best bonding between the panel and the phototherapy device, reducing the errors and uncertainties of manual operation, and improving the consistency and pass rate of the product.

[0005] The technical solution adopted by the present invention is: a phototherapy instrument panel bonding device, including a frame, a workbench, a support frame, a fixed mold, a downward pressure drive module and a bonding and pressing module, the workbench is arranged on the frame, the support frame is arranged on one side of the workbench, the workbench is provided with an adjustment slot, the fixed mold includes a mold base and a mold fixing plate, the mold fixing plate is arranged on the mold base, the mold base is arranged on the adjustment slot, the mold fixing plate is provided with a fixed slot, the bottom surface of the fixed slot is evenly distributed with air holes, the air holes are connected to the vacuum module to generate negative pressure on the air holes to adsorb the panel, the downward pressure drive module is arranged on the support frame, the bonding and pressing module is arranged on the downward pressure drive module, and the fixed slot is opposite to the bonding and pressing module.

[0006] A further improvement to the above solution is that a control button and a pressure-maintaining timer are provided on one side of the frame, the control button is used to control the downward pressing drive module, and the pressure-maintaining timer is used to display the pressing and fitting time.

[0007] A further improvement to the above solution is that the workbench is arranged on the upper surface of the frame, and one end of the adjustment groove passes through one side of the workbench to be used for fixing the mold for adjustment and movement.

[0008] A further improvement to the above scheme is that the mold base includes a bottom plate, two side plates and a support panel, the bottom plate is provided with an adjustment groove, the bottom plate is movably adjusted on the adjustment groove through the adjustment groove, the two side plates are arranged on the bottom plate, the support panel is mounted on the two side plates, and the mold fixing plate is arranged on the support panel.

[0009] A further improvement to the above scheme is that the support frame includes two groups of support rods vertically arranged on the workbench and support mounting plates arranged on the support rods, the support rods are provided with mounting grooves, the mounting grooves pass through along the height direction of the support rods, and the support mounting plates are set on the mounting grooves by screws.

[0010] A further improvement to the above scheme is that the downward driving module includes a fixed bracket, a driving cylinder and a driving guide assembly, the fixed bracket is arranged on the support mounting plate, the driving cylinder is arranged on the fixed bracket, the driving guide assembly is movably arranged on the fixed bracket, one end of the driving guide assembly is connected to the fitting and pressing module, and the driving end of the driving cylinder is connected to the fitting and pressing module.

[0011] A further improvement to the above solution is that the fixed bracket is provided with reinforcing ribs, the fixed bracket is connected to the support mounting plate through the reinforcing ribs, a movable shaft sleeve is provided on the fixed bracket, the drive guide assembly is provided with a guide rod, and the guide rod is slidably provided on the movable shaft sleeve.

[0012] A further improvement to the above scheme is that the bonding and pressing module includes a connecting substrate, a buffer element and a bonding pressure plate, one side of the connecting substrate is connected to the downward driving module, and the other side is connected to the buffer element, the bonding pressure plate is connected to the connecting substrate through the buffer element, and one side of the bonding pressure plate faces the fixing groove.

[0013] A further improvement to the above solution is that the buffer element is a spring, and the side of the fitting pressure plate facing the fixing groove is a flat surface.

[0014] A further improvement to the above solution is that a material taking groove is provided at the opening of the fixing groove.

[0015] The beneficial effects of the utility model are:

[0016] Compared with the existing phototherapy panel bonding, the present invention provides a solid operating platform for the entire bonding process through the stable combination of the frame and the workbench, ensuring the stability of the working environment. The adjustment slots provided on the workbench, combined with the mold base that can be flexibly adjusted in position, enable the fixed mold to be accurately positioned to meet the bonding requirements of panels of different specifications, greatly enhancing the adaptability and flexibility of the equipment. The evenly distributed air holes design on the mold fixing plate not only helps to achieve uniform contact between the panel and the mold during the bonding process, but also effectively promotes air discharge and avoids the generation of bubbles, thereby ensuring the flatness and tightness of the bonding surface. The combination of the downward pressure drive module and the bonding and pressing module realizes the precise downward pressure and tight fitting of the panel. Under the action of the drive module, the bonding and pressing module can apply pressure smoothly and evenly to ensure the optimal bonding between the panel and the phototherapy device, reduce the errors and uncertainties of manual operation, and improve the consistency and pass rate of the product. The pores are connected to the vacuum module to generate negative pressure on the pores to adsorb the panel. The vacuum module is vacuum The pump is used to absorb the panel and ensure the flatness of the package, so that the panel can be more precise during the bonding process. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a three-dimensional schematic diagram of the panel laminating device of the phototherapy device of the present invention;

[0018] Figure 2 for Figure 1 A three-dimensional schematic diagram of the panel bonding device of the phototherapy device from another perspective;

[0019] Figure 3 for Figure 1 Schematic diagram of the main view of the panel bonding device of the phototherapy device.

[0020] Description of reference numerals: frame 1, control button 11, pressure holding timer 12, workbench 2, adjustment slot 21, support frame 3, support rod 31, installation slot 311, support

[0021] Support mounting plate 32, fixed mold 4, mold base 41, bottom plate 411, side plate 412, support panel 413, adjustment groove 414, mold fixing plate 42, fixing groove 421, air hole 422, material removal groove 423, downward pressure drive module 5, fixed bracket 51, reinforcing rib 511, movable shaft sleeve 512, drive cylinder 52, drive guide assembly 53, fitting and pressing module 6, connecting substrate 61, buffer element 62, fitting pressure plate 63. DETAILED DESCRIPTION

[0022] To facilitate understanding of the present invention, a more comprehensive description of the present invention will be provided below with reference to the accompanying drawings. The drawings illustrate preferred embodiments of the present invention. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to facilitate a more thorough and comprehensive understanding of the disclosure of the present invention.

[0023] It should be noted that when an element is referred to as being “fixed to” another element, it may be directly on the other element or there may be an intermediate element. When an element is referred to as being “connected to” another element, it may be directly connected to the other element or there may be an intermediate element.

[0024] Unless otherwise defined, all technical and scientific terms used herein have the same meanings as those commonly understood by those skilled in the art to which this invention pertains. The terms used herein in the specification of this invention are only for the purpose of describing specific embodiments and are not intended to limit this invention. Figures 1 to 3As shown, in one embodiment of the present invention, a phototherapy panel bonding device is involved, including a frame 1, a workbench 2, a support frame 3, a fixed mold 4, a downward pressure drive module 5 and a bonding and pressing module 6, the workbench 2 is arranged on the frame 1, the support frame 3 is arranged on one side of the workbench 2, the workbench 2 is provided with an adjustment slot 21, the fixed mold 4 includes a mold base 41 and a mold fixing plate 42, the mold fixing plate 42 is arranged on the mold base 41, the mold base 41 is arranged on the adjustment slot 21, the mold fixing plate 42 is provided with a fixing slot 421, the bottom surface of the fixing slot 421 is uniformly distributed with air holes 422, the downward pressure drive module 5 is arranged on the support frame 3, the bonding and pressing module 6 is arranged on the downward pressure drive module 5, and the fixing slot 421 is opposite to the bonding and pressing module 6. This embodiment provides a solid operating platform for the entire bonding process through the stable combination of the frame 1 and the workbench 2, ensuring the stability of the working environment. The adjustment slot 21 provided on the workbench 2, in conjunction with the mold base 41 that can be flexibly adjusted in position, enables the fixed mold 4 to be precisely positioned to meet the fitting requirements of panels of different specifications, greatly enhancing the adaptability and flexibility of the equipment. The design of the evenly distributed air holes 422 on the mold fixing plate 42 not only helps to achieve uniform contact between the panel and the phototherapy device during the fitting process, thereby ensuring the flatness and tightness of the fitting surface. The air holes 422 are connected to the vacuum module 424 to generate negative pressure on the air holes 422 to adsorb the panel. The vacuum module 424 is a vacuum pump to adsorb the panel and package the flatness, thereby making the panel more accurate during the fitting process. The ingenious combination of the downward pressure drive module 5 and the fitting and pressing module 6 achieves precise downward pressure and tight fitting of the panel. Under the action of the drive module, the fitting and pressing module 6 can apply pressure smoothly and evenly to ensure that the panel and the phototherapy device achieve the best fitting state, reduce the error and uncertainty of manual operation, and improve the consistency and pass rate of the product.

[0025] A control button 11 and a pressure-holding timer 12 are located on one side of the frame 1. The control button 11 controls the downward drive module 5, while the pressure-holding timer 12 displays the pressing and bonding time. In this embodiment, two control buttons 11 are provided, requiring simultaneous pressing of both buttons to activate the downward drive module 5, ensuring safety. The pressure-holding timer 12 ensures the pressing time and bonding stability, ensuring a good bonding effect.

[0026] The workbench 2 is disposed on the upper surface of the frame 1, and one end of the adjustment slot 21 extends through one side of the workbench 2 to secure the mold 4 for adjustment and movement. In this embodiment, the through-hole feature of the adjustment slot 21 allows the operator to fine-tune or quickly replace the mold without disassembling the entire workbench 2, effectively shortening production preparation time and improving production efficiency. Furthermore, the adaptability and versatility of the device are enhanced, making it easily adaptable to molds of different sizes and specifications, providing solid technical support for the precise fitting of the phototherapy device panel.

[0027] The mold base 41 includes a bottom plate 411, two side plates 412, and a support panel 413. The bottom plate 411 is provided with an adjustment groove 414, and the bottom plate 411 is movable and adjustable on the adjustment groove 21 through the adjustment groove 414. The two side plates 412 are arranged on the bottom plate 411, and the support panel 413 is mounted on the two side plates 412. The mold fixing plate 42 is arranged on the support panel 413. In this embodiment, the bottom plate 411 allows for flexible and precise position adjustment on the adjustment groove 21 through the adjustment groove 414. Specifically, it is installed by screws and then adjusted in one direction through the action of the adjustment groove 414. This ensures precise alignment of the mold base 41 and the phototherapy device panel in the bonding area, reducing the problem of poor bonding caused by position deviation. The stable setting of the two side plates 412 provides a solid support foundation for the support panel 413, and the support panel 413 serves as the direct bearing surface for the panel bonding. Its mounting structure ensures the stability and uniform force of the panel during the bonding process. The mold fixing plate 42 is precisely installed on the support panel 413, which further enhances the stability and reliability of the panel fixation, making the bonding operation of the phototherapy device panel more efficient and accurate, and effectively improving product quality and production efficiency.

[0028] The support frame 3 includes two groups of support rods 31 vertically arranged on the workbench 2 and a support mounting plate 32 arranged on the support rods 31. The support rods 31 are provided with mounting grooves 311, and the mounting grooves 311 are passed through along the height direction of the support rods 31. The support mounting plate 32 is set on the mounting grooves 311 by screws. In this embodiment, the support frame 3 provides a solid support foundation for the phototherapy device panel through two groups of support rods 31 vertically and firmly arranged on the workbench 2, ensuring stability and accuracy during the fitting process. The design of the mounting grooves 311 along the height direction of the support rods 31 not only facilitates the flexible adjustment and installation of the support mounting plate 32, but also realizes wide adaptability to panels of different sizes, thereby enhancing the versatility and flexibility of the equipment. The support mounting plate 32 is tightly fixed to the mounting grooves 311 by screws. This connection method not only ensures the firmness of the structure, but also facilitates subsequent maintenance and replacement, thereby improving the efficiency and reliability of the equipment.

[0029] The downward driving module 5 includes a fixed bracket 51, a driving cylinder 52, and a driving guide assembly 53. The fixed bracket 51 is arranged on the support mounting plate 32, the driving cylinder 52 is arranged on the fixed bracket 51, and the driving guide assembly 53 is movably arranged on the fixed bracket 51. One end of the driving guide assembly 53 is connected to the bonding and pressing module 6, and the driving end of the driving cylinder 52 is connected to the bonding and pressing module 6. Specifically, the fixed bracket 51 is provided with a reinforcing rib 511, and the fixed bracket 51 is connected to the support mounting plate 32 through the reinforcing rib 511. The fixed bracket 51 is provided with a movable shaft sleeve 512. The driving guide assembly 53 is provided with a guide rod, and the guide rod is slidably arranged on the movable shaft sleeve 512. In this embodiment, the reinforced structure of the fixed bracket 51 is tightly connected to the support mounting plate 32 through the reinforcing rib 511, which ensures the stability of the overall structure, effectively resists the vibration and impact generated during the bonding process, and ensures the consistency of the bonding quality. The drive cylinder 52 acts as a power source, directly acting on the laminating and pressing module 6, achieving rapid and precise force transmission and optimizing laminating efficiency. Furthermore, the introduction of the drive guide assembly 53, particularly the smooth sliding of its guide rod on the movable sleeve 512, not only ensures a smooth laminating process but also significantly reduces mechanical wear and extends the service life of the device.

[0030] The laminating and pressing module 6 includes a connecting substrate 61, a buffer element 62 and a laminating plate 63. One side of the connecting substrate 61 is connected to the downward driving module 5, and the other side is connected to the buffer element 62. The laminating plate 63 is connected to the connecting substrate 61 through the buffer element 62, and one side of the laminating plate 63 faces the fixed groove 421. Specifically, the buffer element 62 is a spring, and the side of the laminating plate 63 facing the fixed groove 421 is a flat surface. In this embodiment, the connection substrate 61 is firmly connected to the downward driving module 5, thereby ensuring the stability and accuracy of power transmission. The built-in spring serves as a buffer element 62, which effectively absorbs the impact force during the laminating process, avoids deformation or damage to the panel due to direct pressure, and protects the integrity and aesthetics of the panel. At the same time, the elastic restoring force of the spring ensures that the laminating plate 63 can act evenly and softly on the surface of the panel, further improving the uniformity and sealing of the laminating. The side of the bonding plate 63 facing the fixing groove 421 is designed to be flat. This detail greatly enhances the contact area with the panel, reduces air residue during the bonding process, promotes uniform distribution and rapid curing of the adhesive, and thus significantly improves the bonding quality.

[0031] A pick-up groove 423 is provided at the opening of the fixing groove 421. In this embodiment, the pick-up groove 423 ensures the precise positioning of the panel within the fixing groove 421, reducing fitting errors caused by positional offset, thereby improving fitting accuracy and consistency. Furthermore, the groove facilitates quick and safe gripping and release of the panel by the operator, reducing operational difficulty and errors caused by human error.

[0032] The above embodiments merely illustrate several implementations of the present invention. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that a person skilled in the art would be able to make numerous variations and improvements without departing from the concept of the present invention, all of which fall within the scope of protection of the present invention. Therefore, the scope of protection of the present invention shall be determined by the appended claims.

Claims

1. A phototherapy device panel laminating device, characterized by: It includes a frame, a workbench, a support frame, a fixed mold, a downward driving module and a fitting and pressing module. The workbench is set on the frame, the support frame is set on one side of the workbench, the workbench is provided with an adjustment slot, the fixed mold includes a mold base and a mold fixing plate, the mold fixing plate is set on the mold base, the mold base is set on the adjustment slot, the mold fixing plate is provided with a fixing slot, and the bottom surface of the fixing slot is uniformly distributed with air holes. The air holes are connected to a vacuum module to generate negative pressure on the air holes to adsorb the panel. The downward pressing driving module is arranged on the supporting frame, the fitting and pressing module is arranged on the downward pressing driving module, and the fixing groove is opposite to the fitting and pressing module.

2. The phototherapy device panel laminating device according to claim 1, characterized in that: A control button and a pressure-maintaining timer are provided on one side of the frame. The control button is used to control the downward pressing driving module, and the pressure-maintaining timer is used to display the pressing and fitting time.

3. The phototherapy device panel laminating device according to claim 1, characterized in that: The workbench is arranged on the upper surface of the frame, and one end of the adjustment groove passes through one side of the workbench to be used for fixing the mold to adjust and move.

4. The phototherapy device panel laminating device according to claim 1, characterized in that: The mold base includes a bottom plate, two side plates and a support panel. The bottom plate is provided with an adjustment groove. The bottom plate can be movably adjusted on the adjustment groove through the adjustment groove. The two side plates are arranged on the bottom plate. The support panel is mounted on the two side plates. The mold fixing plate is arranged on the support panel.

5. The phototherapy device panel laminating device according to claim 1, characterized in that: The support frame includes two groups of support rods vertically arranged on the workbench and support mounting plates arranged on the support rods. The support rods are provided with mounting grooves, which pass through the height direction of the support rods. The support mounting plates are arranged on the mounting grooves by screws.

6. The phototherapy device panel laminating device according to claim 1, characterized in that: The downward-pressing drive module includes a fixed bracket, a driving cylinder, and a driving guide assembly. The fixed bracket is arranged on a support mounting plate, the driving cylinder is arranged on the fixed bracket, and the driving guide assembly is movably arranged on the fixed bracket. One end of the driving guide assembly is connected to the fitting and pressing module, and the driving end of the driving cylinder is connected to the fitting and pressing module.

7. The phototherapy device panel laminating device according to claim 6, characterized in that: The fixed bracket is provided with reinforcing ribs, and the fixed bracket is connected to the support mounting plate through the reinforcing ribs. A movable shaft sleeve is provided on the fixed bracket, and the driving guide assembly is provided with a guide rod, and the guide rod is slidably provided on the movable shaft sleeve.

8. The phototherapy device panel laminating device according to claim 1, characterized in that: The bonding and pressing module includes a connecting substrate, a buffer element and a bonding pressure plate. One side of the connecting substrate is connected to the downward driving module, and the other side is connected to the buffer element. The bonding pressure plate is connected to the connecting substrate through the buffer element, and one side of the bonding pressure plate faces the fixing groove.

9. The phototherapy device panel laminating device according to claim 8, characterized in that: The buffer element is a spring, and the surface of the fitting pressure plate facing the fixing groove is a flat surface.

10. The phototherapy device panel laminating device according to claim 1, characterized in that: A material taking groove is provided at the opening of the fixing groove.