Edge grinding type box transformer substation shell horizontal polishing machining equipment

By introducing the suction and filtration system into the polishing equipment, the problem of debris not being able to be effectively filtered during the polishing process is solved, and a clean and safe environment is achieved.

CN223406706UActive Publication Date: 2025-10-03ANHUI BOAO SHEET METAL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422925052.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-10-03
Estimated Expiration
2034-11-29

AI Technical Summary

Technical Problem

Existing processing equipment cannot effectively absorb and filter debris during the polishing process, resulting in a poor environment in the processing area and affecting the health of workers.

Method used

A horizontal polishing processing equipment for the box-type transformer casing with edge grinding is designed, which includes a polishing processing table, a load plate, a clamping assembly, a handheld polisher, a filter assembly and an air guide wheel. The debris generated by polishing is sucked in and collected by the suction and filter assembly to ensure a clean environment.

Benefits of technology

It effectively filters and collects impurities generated during the polishing process, improves the environmental quality of the processing area, and avoids the impact of debris in the air on workers.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses horizontal polishing processing equipment for an edge grinding type box transformer substation shell, which belongs to the technical field of processing equipment and can be used for effectively filtering air-containing impurities and the like during working and effectively collecting the filtered impurities while filtering. And the problem of poor overall environment of a processing area is avoided as much as possible. The horizontal polishing equipment for the edge grinding type box transformer substation shell comprises a polishing table, a communicating channel is formed in the connecting position of the polishing table and a top base, a bearing plate is embedded in the position, corresponding to the top of the communicating channel, of the inner side edge of the top base, and a communicating hole for guiding air is formed in the bearing plate; a lighting lamp is installed on the inner side edge of the top base and corresponds to the upper portion of the bearing plate, a filtering assembly is horizontally installed at the middle section of the communicating channel, the bottom of the communicating channel extends towards the two ends, an air outlet channel is installed on the outer side edge of the polishing machining table and located below the filtering assembly, and an air guide wheel is rotationally arranged in the communicating channel.
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Description

Technical Field

[0001] The utility model belongs to the technical field of processing equipment, and in particular relates to an edge-grinding type box-type transformer shell horizontal polishing processing equipment. Background Art

[0002] The box-type transformer housing, in layman's terms, protects the outdoor oil-fired power distribution system, consisting of three components: high-voltage switchgear, power transformer, and low-voltage switchgear. It is an indispensable component of a box-type substation. Simply put, it serves as a "container" for the high-voltage switchgear, low-voltage distribution equipment, and distribution transformer. It primarily consists of a base, side panels, partitions, doors, and a top cover. The partitions, side panels, doors, and top cover above the base can be connected by welding or fasteners. The base and top cover frames are welded from angle steel or channel steel. After welding, the lower box is placed on a corresponding support platform for auxiliary polishing to ensure a smooth overall appearance.

[0003] Existing processing equipment cannot effectively absorb and filter the debris generated by polishing during the polishing process, which can easily cause problems such as poor overall environment in the processing area. The air containing debris generated by polishing can easily have a certain impact on workers. Therefore, a grinding-type horizontal polishing processing equipment for the box-type transformer shell is needed to assist in solving this problem. Utility Model Content

[0004] (1) Technical problems to be solved

[0005] In view of the shortcomings of the existing technology, the purpose of the present invention is to provide an edge-grinding type box-type transformer shell horizontal polishing processing equipment, which can effectively filter and care for impurities containing air during operation, and can effectively collect and process the filtered impurities at the same time, so as to avoid problems such as poor overall environment in the processing area as much as possible.

[0006] (2) Technical solution

[0007] In order to solve the above technical problems, the utility model provides such an edge grinding type box-type transformer shell horizontal polishing processing equipment, the edge grinding type box-type transformer shell horizontal polishing processing equipment includes a polishing processing table, a bearing plate is hingedly installed at the top of the polishing processing table, a clamping cavity is opened at the top of the bearing plate, a clamping assembly for auxiliary box clamping is installed in the clamping cavity, a top seat is protruding and fixed at the top of the polishing processing table, a handheld polisher is installed on the outer side of the top seat, a conducting channel is opened at the connection between the polishing processing table and the top seat, and the inner side of the top seat corresponds to A receiving plate is embedded and installed at the top of the conduction channel, and a conduction hole for guiding air is opened on the receiving plate. A lighting lamp is installed on the inner side of the top seat corresponding to the upper side of the receiving plate. A filter assembly for auxiliary filtering is horizontally installed at the middle section of the conduction channel. The bottom of the conduction channel extends to both ends. An air outlet channel connected to the conduction channel is installed on the outer side of the polishing table. The air outlet channel is located below the filter assembly. An air guide wheel is rotatably arranged inside the conduction channel, and a rotating motor for assisting the rotation of the air guide wheel is symmetrically installed inside the polishing table.

[0008] Furthermore, a material guide rack is fixed on the outer side of the top seat, and one end of the filter assembly is installed on the material guide rack.

[0009] Furthermore, the filter assembly includes a rotating shaft rotatably arranged inside the material guide frame and the conducting channel, the filter assembly is mounted around the rotating shaft, and a conveying motor for driving the rotating shaft to rotate is mounted on the material guide frame.

[0010] Furthermore, a plurality of the conducting holes are provided, and the plurality of the conducting holes are arranged in an equidistant array on the receiving plate.

[0011] Furthermore, the clamping assembly includes a bidirectional screw rotatably arranged in the clamping cavity, a clamping plate is symmetrically mounted on the bidirectional screw, the clamping plate and the bidirectional screw are threadedly engaged, one end of the supporting plate is rotatably embedded with an embedding disk, a worm is fixed at the bottom of the embedding disk, a worm wheel is fixed at one end of the bidirectional screw close to the embedding disk, and the worm wheel and the worm are engaged for transmission.

[0012] Furthermore, the clamping plate is symmetrically provided with a limit block protruding from the bottom thereof, and the bearing plate is symmetrically provided with a limit groove for the limit block to slide on the top thereof.

[0013] Furthermore, universal wheels are installed at the four corners of the bottom of the polishing table.

[0014] (3) Beneficial effects

[0015] Compared with the prior art, the beneficial effects of the present invention are:

[0016] The utility model cooperates with the receiving plate arranged on the top seat and the filter assembly and the air guide wheel in the conduction channel, and the rotating motor drives the air guide wheel to rotate as a whole. During the rotation of the air guide wheel, the conduction channel is driven to suck air as a whole, so that the conduction hole on the receiving plate starts to suck air. At this time, a handheld polishing instrument is hung on the top seat to polish the surface of the box body. The debris generated in the polishing process is sucked in as a whole under the action of the suction airflow, and the impurities are auxiliary filtered through the chain filter. The utility model can effectively filter the impurities contained in the air during work, and can effectively collect and process the filtered impurities at the same time of filtering, thereby avoiding the problems of poor overall environment in the processing area as much as possible.

[0017] The utility model uses a clamping assembly arranged at the top of the carrying plate to rotate the embedded disk forward during operation, and the embedded disk drives the worm to rotate as a whole. The worm wheel and the worm cooperate with each other to transmit the power, so that the worm wheel rotates as a whole. In the process of the rotation of the worm wheel, the bidirectional lead screw is driven to rotate as a whole. The clamping plate and the bidirectional lead screw are threadedly cooperated, so that the clamping plate as a whole moves toward the center, and then the box body is assisted by the two clamping plates. The box body can be effectively clamped, positioned and tightened, and shaking of the box body during polishing can be avoided as much as possible. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without paying any creative work.

[0019] Figure 1 It is a structural diagram of the utility model;

[0020] Figure 2 This is a longitudinal cross-sectional view of the polishing table of the utility model at the position corresponding to the conducting channel;

[0021] Figure 3 This is a longitudinal cross-sectional view of the load-bearing plate corresponding to the worm gear of the present invention;

[0022] Figure 4 For this utility model Figure 1 Schematic diagram of the enlarged structure at point A in the middle.

[0023] The marks in the accompanying drawings are: 1. Polishing table; 2. Universal wheel; 3. Top seat; 4. Lighting lamp; 5. Adapter plate; 51. Conducting hole; 6. Conducting channel; 7. Filter assembly; 71. Material guide rack; 8. Chain filter; 9. Rotating shaft; 10. Conveying motor; 11. Air guide wheel; 111. Air outlet channel; 12. Carrying plate; 121. Limiting groove; 13. Clamping assembly; 14. Clamping plate; 141. Limiting block; 15. Bidirectional screw; 151. Worm gear; 16. Embedded disk; 161. Worm. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] This specific embodiment is a grinding type box-type horizontal polishing processing equipment for the shell of the transformer, such as Figure 1 and Figure 2 As shown, the horizontal polishing processing equipment for the edge grinding type box-type transformer shell includes a polishing processing table 1, and universal wheels 2 are installed at the four corners of the bottom of the polishing processing table 1. A bearing plate 12 is hingedly installed at the top of the polishing processing table 1. A top seat 3 is protruding and fixed at the top of the polishing processing table 1. A handheld polisher is installed on the outer side of the top seat 3. The handheld polisher can be a rotating grinder. A conducting channel 6 is provided at the connection between the polishing processing table 1 and the top seat 3. A receiving plate 5 is embedded and installed at the top of the conducting channel 6 on the inner side of the top seat 3. A conducting hole 51 for guiding air is provided on the receiving plate 5. There are several holes 51, and the several conducting holes 51 are arranged in an equidistant array on the receiving plate 5. A lighting lamp 4 is installed on the inner side of the top seat 3 corresponding to the upper side of the receiving plate 5. A filter assembly 7 for auxiliary filtration is horizontally installed in the middle section of the conducting channel 6. The bottom of the conducting channel 6 extends to both ends. An air outlet channel 111 connected to the conducting channel 6 is installed on the outer side of the polishing table 1. The air outlet channel 111 is located below the filter assembly 7. An air guide wheel 11 is rotatably arranged inside the conducting channel 6, and a rotating motor for assisting the rotation of the air guide wheel 11 is symmetrically installed inside the polishing table 1.

[0026] Through the cooperation between the receiving plate 5 arranged on the top seat 3 and the filter assembly 7 and the wind guide wheel 11 in the conduction channel 6, the rotating motor drives the wind guide wheel 11 to rotate as a whole. During the rotation of the wind guide wheel 11, the conduction channel 6 is driven to absorb air as a whole, so that the conduction hole 51 on the receiving plate 5 starts to absorb air. At this time, a handheld polisher is hung on the top seat 3 to polish the surface of the box. The debris generated during the polishing process is sucked in as a whole under the action of the suction airflow, and the impurities are assisted by the chain filter 8 to filter. It can effectively filter and care for impurities containing air during work, and can effectively collect and process the filtered impurities at the same time as filtering, so as to avoid problems such as the overall poor environment of the processing area as much as possible.

[0027] A material guide rack 71 is fixed on the outer edge of the top seat 3, and one end of the filter assembly 7 is installed on the material guide rack 71. The filter assembly 7 includes a rotating shaft 9 rotatably arranged on the material guide rack 71 and inside the conducting channel 6. The filter assembly 7 is installed around the rotating shaft 9, and a conveying motor 10 is installed on the material guide rack 71 to drive the rotating shaft 9 to rotate.

[0028] Through the filter assembly 7, the conveying motor 10 drives the rotating shaft 9 to rotate as a whole, and the rotating shaft 9 drives the chain mesh filter 8 to rotate as a whole, thereby assisting in conveying the impurities remaining on the chain mesh filter 8 after filtration, and discharging and collecting them through the guide rack 71, trying to avoid being dispersed by the airflow at the air outlet channel 111 below, and effectively collecting the impurities remaining on the chain mesh filter 8 after filtration.

[0029] Reference Figure 1 、 Figure 3 and Figure 4 As shown, a supporting plate 12 is hingedly installed at the top of the polishing table 1, and a clamping cavity is opened at the top of the supporting plate 12. A clamping assembly 13 for auxiliary box clamping is installed in the clamping cavity. The clamping assembly 13 includes a bidirectional screw 15 rotatably arranged in the clamping cavity, and a clamping plate 14 is symmetrically mounted on the bidirectional screw 15. The clamping plate 14 and the bidirectional screw 15 are threadedly matched. An embedded disk 16 is rotatably embedded at one end of the supporting plate 12, and a worm 161 is fixed at the bottom of the embedded disk 16. A worm gear 151 is fixed to one end of the bidirectional screw 15 close to the embedded disk 16, and the worm gear 151 and the worm 161 are matched for transmission.

[0030] Through the clamping assembly 13 arranged at the top of the supporting plate 12, the embedded disk 16 can be rotated forward during operation, and the embedded disk 16 drives the worm 161 to rotate as a whole. The worm wheel 151 and the worm 161 cooperate with each other for transmission, so that the worm wheel 151 rotates as a whole. During the rotation of the worm wheel 151, the bidirectional screw rod 15 is driven to rotate as a whole. The clamping plate 14 and the bidirectional screw rod 15 are threadedly matched, so that the clamping plate 14 moves toward the center as a whole, and then the box body is assisted by the two clamping plates 14. The box body can be effectively clamped, positioned and fastened to avoid shaking of the box body during polishing.

[0031] The above-mentioned clamping plate 14 has symmetrically protruding limit blocks 141 at the bottom, and symmetrically provided limit grooves 121 for the limit blocks 141 to slide are provided at the top of the supporting plate 12. Through the cooperation between the set limit blocks 141 and the limit grooves 121, the clamping plate 14 can be assisted in guiding during operation.

[0032] Working principle:

[0033] During operation, the box is placed on the top of the supporting plate 12, and the embedded disk 16 is rotated forward. The embedded disk 16 drives the worm 161 to rotate as a whole. The worm wheel 151 and the worm 161 cooperate with each other for transmission, so that the worm wheel 151 rotates as a whole. In the process of the rotation of the worm wheel 151, the bidirectional screw rod 15 is driven to rotate as a whole. The clamping plate 14 and the bidirectional screw rod 15 are threadedly matched, so that the clamping plate 14 moves toward the center as a whole, and then the box is auxiliary clamped by the two clamping plates 14, and auxiliary lighting is performed by the lighting lamp 4.

[0034] Start the rotating motor, which drives the air guide wheel 11 to rotate as a whole. During the rotation of the air guide wheel 11, it drives the conduction channel 6 to absorb air as a whole, so that the conduction hole 51 on the receiving plate 5 starts to absorb air. At this time, a handheld polisher is hung on the top seat 3 to polish the surface of the box. The debris generated during the polishing process is sucked in as a whole under the action of the suction air flow, and the impurities are assisted filtered through the chain mesh filter 8. Start the conveying motor 10, which drives the rotating shaft 9 to rotate as a whole. The rotating shaft 9 drives the chain mesh filter 8 to rotate as a whole, and then the impurities remaining on the chain mesh filter 8 are assisted to be transported out, and discharged and collected through the guide rack 71, so as to avoid being dispersed by the air flow at the air outlet channel 111 below.

[0035] All technical features in this embodiment can be freely combined according to actual needs.

[0036] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A grinding-edge type horizontal polishing processing equipment for a box-type transformer shell, the grinding-edge type horizontal polishing processing equipment for a box-type transformer shell comprises a polishing processing table (1), characterized in that: A bearing plate (12) is hingedly mounted on the top of the polishing table (1), a clamping cavity is provided on the top of the bearing plate (12), a clamping assembly (13) for assisting the clamping of the box body is installed in the clamping cavity, a top seat (3) is protruding and fixed on the top of the polishing table (1), a hand-held polisher is installed on the outer side of the top seat (3), a conducting channel (6) is provided at the connection between the polishing table (1) and the top seat (3), a receiving plate (5) is embedded and installed on the inner side of the top seat (3) corresponding to the top of the conducting channel (6), and a conducting hole (6) for guiding air is provided on the receiving plate (5). 51), an illuminating lamp (4) is installed on the inner side of the top seat (3) corresponding to the upper side of the receiving plate (5), a filter assembly (7) for auxiliary filtering is horizontally installed at the middle section of the conducting channel (6), the bottom of the conducting channel (6) extends to both ends, an air outlet channel (111) connected to the conducting channel (6) is installed on the outer side of the polishing table (1), the air outlet channel (111) is located below the filter assembly (7), an air guide wheel (11) is rotatably provided inside the conducting channel (6), and a rotating motor for assisting the rotation of the air guide wheel (11) is symmetrically installed inside the polishing table (1).

2. The horizontal polishing processing equipment for the edge grinding type box-type transformer shell according to claim 1 is characterized in that: A material guide frame (71) is fixed on the outer side of the top seat (3), and one end of the filter assembly (7) is mounted on the material guide frame (71).

3. The horizontal polishing processing equipment for edge grinding type box-type transformer shell according to claim 2 is characterized in that: The filter assembly (7) comprises a rotating shaft (9) rotatably arranged on the guide frame (71) and inside the conducting channel (6); the filter assembly (7) is wound around the rotating shaft (9); and a conveying motor (10) is installed on the guide frame (71) to drive the rotating shaft (9) to rotate.

4. The horizontal polishing processing equipment for edge grinding type box-type transformer shell according to claim 1 is characterized in that: A plurality of the conducting holes (51) are provided, and the plurality of the conducting holes (51) are arranged in an equidistant array on the receiving plate (5).

5. The horizontal polishing processing equipment for edge grinding type box-type transformer shell according to claim 1 is characterized in that: The clamping assembly (13) includes a bidirectional screw (15) rotatably arranged in the clamping cavity, a clamping plate (14) is symmetrically sleeved on the bidirectional screw (15), the clamping plate (14) and the bidirectional screw (15) are threadedly matched, one end of the supporting plate (12) is rotatably embedded with an embedding disk (16), a worm (161) is fixed at the bottom of the embedding disk (16), a worm wheel (151) is fixed at one end of the bidirectional screw (15) close to the embedding disk (16), and the worm wheel (151) and the worm (161) are matched for transmission.

6. The horizontal polishing processing equipment for edge grinding type box-type transformer shell according to claim 5 is characterized in that: A limiting block (141) is symmetrically protruded from the bottom of the clamping plate (14), and a limiting groove (121) for the limiting block (141) to slide is symmetrically opened at the top of the carrying plate (12).

7. The horizontal polishing processing equipment for edge grinding type box-type transformer shell according to claim 1 is characterized in that: Universal wheels (2) are installed at the four corners of the bottom of the polishing table (1).