Material die cutting device

By designing a material die-cutting device, including a die-cutting component and a material receiving component, the problem of dust impact during die-cutting and waste material treatment in the production of electrode batteries is solved, efficient dust removal and material strip collection are achieved, and product performance is improved.

CN223407131UActive Publication Date: 2025-10-03GUANGDONG LYRIC ROBOT INTELLIGENT AUTOMATION CO LTD
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Patent Information

Application Number
CN202422933734.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-10-03
Estimated Expiration
2034-11-29

AI Technical Summary

Technical Problem

During the production of electrode batteries, the dust generated during die-cutting and waste handling affects the performance of subsequent products.

Method used

A material die-cutting device is designed, including a die-cutting component and a material receiving component. The die-cutting component includes a die-cutting seat, a die-cutting piece and a die-cutting dust-removing piece for dust removal; the material receiving component is arranged along the running direction of the die-cutting material strip, and is used to collect the die-cutting material strip and remove dust through a suction pipe.

Benefits of technology

It effectively solves the impact of dust on product performance during die-cutting and waste material handling, ensures that the collection and handling process of the material strip after die-cutting does not generate particulate dust, and improves product quality.

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Abstract

The utility model relates to the technical field of battery production, and particularly discloses a material die cutting device which comprises a die cutting assembly and a material collecting assembly. The die cutting assembly comprises a die cutting base, a die cutting piece and a die cutting dust removal piece. The die cutting base is provided with a material penetrating station and a discharging station. The material penetrating station is used for allowing a material belt to penetrate through. The discharging station is located below the material penetrating station. The die cutting piece is arranged at the material penetrating station and used for conducting die cutting on the material belt to form a material and a material belt obtained after die cutting so that the material can fall into the discharging station; the die cutting dust removal piece is arranged at the discharging station; the material collecting assembly is arranged behind the die cutting base in the belt conveying direction of the material belt obtained after die cutting and used for collecting the material belt obtained after die cutting. According to the scheme, the die-cut material belt formed after the material is cut off from the material belt by the die-cutting piece is still in a belt shape, so that the material belt can be collected by the material collecting assembly and then treated, and dust generated when the die-cut material belt is treated is prevented from influencing the pole piece; and meanwhile, the die cutting dust removal piece can remove dust on the materials so as to absorb dust generated in the die cutting process.
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Description

Technical Field

[0001] The present application relates to the technical field of battery production, and in particular to a material die-cutting device. Background Art

[0002] In the current manufacturing process of pole-sheet batteries, the pole sheets need to go through a winding or lamination process. Before winding and lamination, the pole sheets need to be die-cut to achieve the required size. In addition, the waste generated after die-cutting needs to be processed.

[0003] Both the die-cutting and waste handling processes will generate particulate dust, which will affect the performance of the batteries manufactured later. Utility Model Content

[0004] In view of this, the purpose of this application is to provide a material die-cutting device to solve the problem that dust generated during die-cutting and waste material processing affects the performance of subsequent products.

[0005] In order to achieve the above technical objectives, the present application provides a material die-cutting device, comprising: a die-cutting component and a material receiving component;

[0006] The die-cutting assembly includes: a die-cutting seat, a die-cutting piece and a die-cutting dust-removing piece;

[0007] The die-cutting seat is provided with a material threading station and a material unloading station;

[0008] The threading station is used for feeding the material belt through;

[0009] The blanking station is located below the threading station;

[0010] The die-cutting piece is arranged at the feeding station, and is used to die-cut the material strip to form the material and the die-cut material strip, so that the material falls into the unloading station;

[0011] The mold cutting dust removal part is arranged at the blanking station;

[0012] The material collecting assembly is arranged behind the die-cutting seat along the running direction of the die-cut material strip, and is used for collecting the die-cut material strip.

[0013] Furthermore, the material receiving assembly includes: a support roller, a feeding roller and a material receiving box;

[0014] The support roller and the feeding roller are arranged at the entrance of the material receiving box;

[0015] The die-cut material strip passes between the support roller and the feed roller and abuts against the support roller and the feed roller.

[0016] Furthermore, a waste cutter is provided on the material receiving box.

[0017] Furthermore, the support roller and / or the feed roller are provided with a friction ring.

[0018] Furthermore, the material receiving assembly further comprises: a material receiving seat and a cylinder;

[0019] The supporting roller is fixed on the material receiving seat;

[0020] The material receiving box is fixed on the material receiving seat;

[0021] The feeding roller is movably arranged on the receiving seat;

[0022] The cylinder is fixed to the material receiving seat, and the output end of the cylinder is connected to the feeding roller.

[0023] Furthermore, the mold cutting dust removal part includes a suction pipe;

[0024] The suction pipe is connected to the unloading station.

[0025] Furthermore, a plurality of material adsorption holes are provided on the unloading station.

[0026] Furthermore, it also includes a cabinet;

[0027] The cabinet is an openable and closable structure;

[0028] The die-cutting assembly is arranged in the cabinet.

[0029] Furthermore, it also includes: a dust removal component before die-cutting;

[0030] The cabinet is provided with a material belt inlet;

[0031] The material belt passes through the material belt inlet into the cabinet;

[0032] The dust removal component before die-cutting is arranged at the material belt inlet and is used for removing dust from the material belt.

[0033] Furthermore, it also includes: a tape running detection component;

[0034] The tape detection component is arranged in the cabinet and is used for visually detecting the material tape.

[0035] It can be seen from the above technical scheme that the present application provides a material die-cutting device, including: a die-cutting component and a material receiving component; the die-cutting component includes: a die-cutting seat, a die-cutting piece and a die-cutting dust removal piece; the die-cutting seat is provided with a feeding station and a unloading station; the feeding station is used for feeding the material belt through; the unloading station is located below the feeding station; the die-cutting piece is arranged at the feeding station, for die-cutting the material belt to form material and the die-cut material belt, so that the material falls into the unloading station; the die-cutting dust removal piece is arranged at the unloading station; the material receiving component is arranged behind the die-cutting seat along the belt running direction of the die-cut material belt, for collecting the die-cut material belt.

[0036] In this solution, the die-cut material strip formed after the die-cutting parts cut the material from the material strip is still in a strip shape, so it can be collected by the material receiving component and then processed, avoiding the dust generated when processing the die-cut material strip from affecting the electrode; at the same time, the die-cutting dust removal parts can remove dust from the material to absorb the dust generated during the die-cutting process, effectively solving the problem of dust in the die-cutting and waste material processing processes affecting the performance of subsequent products. BRIEF DESCRIPTION OF THE DRAWINGS

[0037] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.

[0038] Figure 1 A schematic diagram of the overall structure of a material die-cutting device provided in an embodiment of the present application;

[0039] Figure 2 A schematic diagram of the internal structure of a cabinet of a material die-cutting device provided in an embodiment of the present application;

[0040] Figure 3 A schematic diagram of the internal structure of a cabinet of a material die-cutting device provided in an embodiment of the present application;

[0041] Figure 4 A schematic diagram of a die-cutting seat of a material die-cutting device provided in an embodiment of the present application;

[0042] Figure 5 A schematic diagram of a material receiving component of a material die-cutting device provided in an embodiment of the present application;

[0043] Figure 6 A schematic diagram of a belt-feeding detection component of a material die-cutting device provided in an embodiment of the present application;

[0044] Figure 7A schematic diagram of a lifting cylinder of a material die-cutting device provided in an embodiment of the present application;

[0045] In the picture:

[0046] 10. Die-cutting assembly; 11. Die-cutting seat; 12. Die-cutting parts; 13. Die-cutting dust removal parts; 14. Lifting cylinder; 15. Clamp; 111. Threading station; 112. Unloading station; 113. Suction hole; 114. Handle;

[0047] 20. Material receiving assembly; 21. Support roller; 22. Material receiving roller; 23. Material receiving box; 24. Waste cutter; 25. Friction ring; 26. Material receiving seat; 27. Cylinder; 28. Auxiliary roller;

[0048] 30. Cabinet; 31. Material strip inlet; 32. Translation table; 33. Translation cylinder;

[0049] 40. Dust removal component before die-cutting;

[0050] 50. Tape transport detection assembly; 51. Light source; 52. Visual detector; 53. Support frame. DETAILED DESCRIPTION

[0051] The following will clearly and completely describe the technical solutions of the embodiments of this application in conjunction with the accompanying drawings. Obviously, the embodiments described are part of the embodiments of this application, not all of them. Based on the embodiments in this specification, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of protection requested by this application.

[0052] In the description of the embodiments of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing the embodiments of the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation. Therefore, they should not be understood as limiting the embodiments of the present application. In addition, the terms "first", "second", and "third" are used for descriptive purposes only and should not be understood as indicating or implying relative importance.

[0053] In the description of the embodiments of the present application, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, replaceable connections, or integral connections. They can also refer to mechanical connections or electrical connections. They can also refer to direct connections or indirect connections through an intermediate medium. They can also refer to internal connections between two components. For those skilled in the art, the specific meanings of the above terms in the embodiments of the present application can be understood according to specific circumstances.

[0054] See also Figures 1 to 4 A material die-cutting device provided in an embodiment of the present application includes: a die-cutting component 10 and a material receiving component 20.

[0055] The die-cutting assembly 10, which serves as the structure through which the feed strip 1 passes and for die-cutting the strip 1, comprises a die-cutting base 11, a die-cutting element 12, and a die-cutting dust removal element 13. The die-cutting base 11 is provided with a feeding station 111 and a blanking station 112; the feeding station 111 is used for feeding the feed strip 1; the blanking station 112 is located below the feeding station 111. The die-cutting element 12 is disposed at the feeding station 111 and is used to die-cut the strip 1 into the material and the die-cut strip 2, which then falls into the blanking station 112. The die-cutting dust removal element 13 is disposed at the blanking station 112 and is capable of removing dust from the material within the blanking station 112.

[0056] After the die-cutting element 12 is die-cut, the cut portion of the strip 1 becomes the material, and the cut strip 1 becomes the die-cut strip 2. The die-cut strip 2 and the material are separated. The material can be, for example, an electrode, a diaphragm, etc. The die-cutting element 12 can be a cutter, a press, etc., specifically designed to cut the material from the strip 1. After die-cutting, the material falls into the unloading station 112, and the die-cut strip 2 continues to move.

[0057] The receiving assembly 20 is arranged behind the die-cutting seat 11 along the running direction of the die-cut material strip 2, and is used to collect the die-cut material strip 2. The receiving assembly 20 can process the collected die-cut material strip 2.

[0058] In this embodiment, since the material strip 2 is still in a strip shape after die-cutting, it can continue to be transported on the strip, which is convenient for its collection on the one hand, and on the other hand, the processing station can be moved back to avoid the particulate dust generated during the processing from affecting the material.

[0059] As an embodiment, the die-cutting piece 12 can be a pressing knife, which can be raised and lowered above the unloading station 112; the material belt 1 passes above the unloading station 112, and the top of the unloading station 112 and the threading station 111 can be in a through state; the die-cutting piece 12 is pressed down to press the material directly out of the material belt and make the material fall into the unloading station 112.

[0060] In one embodiment, see Figure 7 The top of the die-cut piece 12 can be connected to a lifting cylinder 14; the output end of the lifting cylinder 14 clamps the top of the die-cut piece 12 through the clamp 15, so that the lifting cylinder 14 can drive the die-cut piece 12 to move up and down.

[0061] As an embodiment, the mold cutting dust removal member 13 includes a suction pipe, which is connected to the blanking station 112. That is, in this embodiment, the mold cutting dust removal member 13 removes the dust in the blanking station 112 by suction.

[0062] In actual application, the material belt 1 is located above the unloading station 112. Except for one side where the suction pipe is set, the other sides of the unloading station 112 are all closed, so that a negative pressure chamber is formed in the unloading station 112, thereby ensuring the dust removal effect of the suction pipe on the unloading station 112.

[0063] For more specific examples, see Figure 5 The receiving assembly 20 includes a support roller 21, a feed roller 22, and a receiving box 23. The support roller 21 and the feed roller 22 are located at the entrance of the receiving box 23. The die-cut web 2 passes between the support roller 21 and the feed roller 22 and abuts against the support roller 21 and the feed roller 22. The support roller 21 and the feed roller 22 are used to clamp the die-cut web 2 and convey the die-cut web 2 into the receiving box 23.

[0064] The receiving assembly 20 may further include a plurality of auxiliary rollers 28. The auxiliary rollers 28 are used to support the die-cut material strip 2 to assist in the running of the die-cut material strip 2. The receiving box 23 may collect and process the die-cut material strip 2.

[0065] In one embodiment, a waste cutter 24 is provided on the receiving box 23. The waste cutter 24 is movably provided along a direction perpendicular to the running direction of the die-cut material belt 2, and can cut the die-cut material belt 2 entering the receiving box 23.

[0066] Optionally, a friction ring 25 is provided on the support roller 21 and / or the feed roller 22; the friction ring 25 can increase the friction force on the die-cut material strip 2 to ensure the stability of the strip running.

[0067] In one embodiment, the material receiving assembly 20 also includes: a material receiving seat 26 and a cylinder 27; the support roller 21 is fixed on the material receiving seat 26; the material receiving box 23 is fixed on the material receiving seat 26; the feed roller 22 is movably arranged on the material receiving seat 26; the cylinder 27 is fixed on the material receiving seat 26, and the output end of the cylinder 27 is connected to the feed roller 22.

[0068] The moving direction of the feed roller 22 can be a vertical direction. The cylinder 27 can drive the feed roller 22 to move and adjust the spacing between the feed roller 22 and the support roller 21, so that the material strip 2 passes between the two after die-cutting.

[0069] In one embodiment, a plurality of material adsorption holes 113 are provided on the unloading station 112. The material adsorption holes 113 can absorb the material tightly to achieve the fixation of the material.

[0070] It should be noted that, in actual applications, a conveying mechanism may be provided in the unloading station 112 , which can transfer the material from the unloading station 112 to the outside after the material is dust-removed.

[0071] As mentioned above, in order to improve the dust removal effect on the material, the unloading station 112 is in a negative pressure state during operation. For this reason, the other sides of the unloading station 112 can be set to an openable and closable structure; that is, during dust removal, the sides of the unloading station 112 are in a closed state; after dust removal, the sides of the unloading station 112 can be opened to allow the conveying mechanism to take out the material.

[0072] As an embodiment, the die-cutting seat 11 may include an upper layer and a lower layer; the upper layer is provided with a threading station 111; the lower layer is provided with a blanking station 112. The lower layer is provided with a handle 114. The lower layer is slidably connected to the upper layer, and the handle 114 cooperates to form a retractable structure for the lower layer. After dust removal, the staff can pull out the lower layer through the handle 114 to remove the material. It should be noted that in actual applications, taking the material as an electrode as an example, the material can be manually removed by the staff after being stacked to a certain thickness.

[0073] In one embodiment, the material die-cutting device further includes a cabinet 30; the cabinet 30 is an openable and closable structure; and the die-cutting assembly 10 is disposed within the cabinet 30. The die-cutting process of the material strip 1 described above can be performed within the cabinet 30. The cabinet 30 can form a closed space to prevent the impact of external dust on the material.

[0074] As a further improvement, the material die-cutting device also includes: a dust removal component 40 before die-cutting; a material belt inlet 31 is provided on the cabinet 30; the material belt 1 passes through the cabinet 30 from the material belt inlet 31; the dust removal component 40 before die-cutting is provided at the material belt inlet 31, which is used to remove dust from the material belt 1, ensuring the cleanliness of the material belt 1 entering the cabinet 30, and further reducing the impact of dust on the finished material.

[0075] As an embodiment, a translation platform 32 may be provided within the cabinet 30; the translation platform 32 is connected to the output end of a translation cylinder 33 and can be driven by the translation cylinder 33 to translate. The die-cutting assembly 10 may be placed on the translation platform 32, thereby enabling the position of the die-cutting assembly 10 within the cabinet 30 to be adjusted according to requirements such as the size of the strip 1 and the material size.

[0076] In actual application, the material receiving box 23 can be arranged outside the cabinet 30 and provided with a material feeding pipe extending into the cabinet 30; the above-mentioned support roller 21 and feed roller 22 are arranged at the entrance of the material feeding pipe.

[0077] In one embodiment, see Figure 2 and Figure 6 The material die-cutting device also includes: a belt detection component 50; the belt detection component 50 is arranged in the cabinet 30, and is used to perform visual inspection on the material belt 1.

[0078] In practical applications, the tape feed inspection assembly 50 may include a support frame 53, a light source 51, and a visual detector 52. The material strip 1 passes through the inspection station of the support frame 53. The visual detector 52, mounted on the support frame 53 and facing the inspection station, is used to detect whether the position of the material strip 1 meets the set requirements to ensure the die-cutting effect of the material strip 1. The visual detector 52 may be, for example, a camera. The light source 51, mounted on the support frame 53 and facing the inspection station, is used to provide supplementary light for the visual detector 52.

[0079] The above are only preferred embodiments of the present application and are not intended to limit the present invention. Although the present application has been described in detail with reference to examples, those skilled in the art can still modify the technical solutions described in the aforementioned examples or make equivalent replacements for some of the technical features therein. However, any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present application should be included in the scope of protection of the present application.

Claims

1. A material die-cutting device, characterized in that: include: A die-cutting component (10) and a receiving component (20); The die-cutting assembly (10) comprises: a die-cutting seat (11), a die-cutting piece (12) and a die-cutting dust removal piece (13); The die-cutting seat (11) is provided with a material threading station (111) and a material unloading station (112); The threading station (111) is used for the feeding belt (1) to pass through; The blanking station (112) is located below the threading station (111); The die-cutting piece (12) is arranged at the material threading station (111) and is used to die-cut the material strip (1) to form material and the die-cut material strip (2), so that the material falls into the unloading station (112); The mold cutting dust removal piece (13) is arranged at the blanking station (112); The material collecting assembly (20) is arranged behind the die-cutting seat (11) along the running direction of the die-cut material belt (2) and is used to collect the die-cut material belt (2).

2. The material die-cutting device according to claim 1, characterized in that: The material receiving assembly (20) comprises: a support roller (21), a feeding roller (22) and a material receiving box (23); The support roller (21) and the feeding roller (22) are arranged at the entrance of the material receiving box (23); The die-cut material belt (2) passes between the support roller (21) and the feed roller (22), and abuts against the support roller (21) and the feed roller (22).

3. The material die-cutting device according to claim 2, characterized in that: The material receiving box (23) is provided with a waste cutter (24).

4. The material die-cutting device according to claim 2, characterized in that: A friction ring (25) is provided on the support roller (21) and / or the feed roller (22).

5. The material die-cutting device according to claim 2, characterized in that: The material receiving assembly (20) further includes: a material receiving seat (26) and a cylinder (27); The support roller (21) is fixed on the material receiving seat (26); The material receiving box (23) is fixed on the material receiving seat (26); The feeding roller (22) is movably arranged on the receiving seat (26); The cylinder (27) is fixed to the material receiving seat (26), and the output end of the cylinder (27) is connected to the feeding roller (22).

6. The material die-cutting device according to claim 1, characterized in that: The mold cutting dust removal part (13) includes a suction pipe; The suction pipe is connected to the unloading station (112).

7. The material die-cutting device according to claim 1 or 6, characterized in that: The unloading station (112) is provided with a plurality of material adsorption holes (113).

8. The material die-cutting device according to claim 1, characterized in that: Also includes a cabinet (30); The cabinet (30) is an openable and closable structure; The die-cutting assembly (10) is arranged in the cabinet (30).

9. The material die-cutting device according to claim 8, characterized in that: Also includes: Dust removal assembly before die cutting (40); The cabinet (30) is provided with a material belt inlet (31); The material strip (1) passes through the material strip inlet (31) into the cabinet (30); The pre-die-cutting dust removal component (40) is arranged at the material belt inlet (31) and is used to remove dust from the material belt (1).

10. The material die-cutting device according to claim 8, characterized in that: Also includes: Tape detection component (50); The tape detection component (50) is arranged in the cabinet (30) and is used for visually detecting the material tape (1).