Three-station plastic uptake forming all-in-one machine for packaging box
By setting up a three-station blister forming machine for packaging boxes with a heating tank, a blister forming tank and a cutting tank in the mold chamber, the problems of damage to the transmission belt during heating and manual cutting are solved, and synchronous heating, blister forming and cutting are achieved, thereby improving production efficiency and the degree of automation.
Patent Information
- Application Number
- CN202422479392.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-14
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-10-14
AI Technical Summary
The existing blister device for producing plastic packaging boxes is prone to damaging the transmission belt during heating, making it impossible to perform blister operations simultaneously. Moreover, manual cutting is required after blistering is completed, which affects production efficiency.
A three-station integrated blister forming machine for packaging boxes is designed. A heating slot, a blister forming slot, and a cutting slot are provided in the mold clamping chamber. The mold clamping chamber is driven by an electric telescopic rod to move between the three stations to achieve synchronous operations of heating, blister forming, and cutting. The cutting grid and the limit grid are used to cooperate to cut and form the packaging boxes.
The blistering operation can be carried out during the heating and softening process, and the cutting and blanking can be completed simultaneously, which improves production efficiency, reduces manual intervention and improves the degree of automation.
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Figure CN223407446U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of blister processing equipment, in particular to a three-station blister forming integrated machine for packaging boxes. Background Art
[0002] Plastic packaging is a box made of plastic as the main material and used to package goods. Compared with some other packaging materials (such as glass and metal), the production cost of plastic is relatively low and it can be produced on a large scale, which makes plastic packaging boxes have certain price advantages. Among them, blister packaging is usually a kind of packaging box that is formed by heating and softening plastic sheets and then using a mold to blister. This kind of packaging box is transparent, beautiful, and has a strong three-dimensional effect. It is often used to package food, toys, electronic products, etc.
[0003] The utility model application number 201922083843.3 discloses a blister device for producing plastic packaging boxes. The device transmits plastic sheets via a conveyor belt, and softens and blister the plastic sheets separately via a plastic softening device and a blister device. The device can simultaneously blister the plastic sheets at the blister opening into multiple box-shaped plastics. The device has high production efficiency and a high degree of automation, and is worthy of promotion.
[0004] However, in the above-mentioned blister forming device for producing plastic packaging boxes, the transmission belt is easily damaged when the heater and the heating block heat the plastic sheet, and the blister forming operation cannot be performed during heating, which easily affects the production efficiency. After the blister forming is completed in the above-mentioned blister forming device for producing plastic packaging boxes, the blister formed plastic packaging boxes still need to be cut out manually, so that the processing efficiency is affected by the labor efficiency. Therefore, the utility model proposes a three-station blister forming integrated machine for packaging boxes to solve the problems existing in the prior art. Utility Model Content
[0005] In view of the above problems, the purpose of the present utility model is to propose a three-station blister forming integrated machine for packaging boxes. The three-station blister forming integrated machine for packaging boxes is divided into three processing stations: a heating groove, a blister groove and a cutting groove in the mold closing chamber. The first electric telescopic rod drives the mold closing chamber to move and perform heating, blister and cutting operations simultaneously when the mold is closed, thereby solving the problem that blister operation cannot be performed during heating and softening. When the mold closing chamber is closed, the cutting grid and the limiting grid cooperate to cut the formed packaging box from the plastic residue, thereby realizing cutting and blanking synchronously with the blister operation.
[0006] To achieve the purpose of the utility model, the utility model is implemented through the following technical solutions: a three-station blister forming integrated machine for packaging boxes, including a workbench, a bracket, a first electric telescopic rod, a mold closing bin, a stretching feeding mechanism, a heating mechanism, a blister mechanism and a cutting mechanism, wherein a bracket is fixedly provided on the workbench, a first electric telescopic rod is symmetrically fixedly provided on the top of the bracket and on both sides below the workbench, a mold closing bin is fixedly provided between the telescopic ends of the first electric telescopic rod, and the stretching feeding mechanism includes a unwinding rack, a stretching roller, a transmission shaft, a motor and a guide slide, an unwinding rack is fixedly provided on one side of the bracket front and back, and stretching rollers are symmetrically rotated on the other side of the bracket front and back, a transmission shaft is fixedly connected between the stretching rollers, a motor is fixedly provided at the front of the other side of the bracket, a guide slide is fixedly provided in the middle of the front and back of the bracket, a heating mechanism is provided on one side of the mold closing bin, a blister mechanism is provided in the middle of the mold closing bin, and a cutting mechanism is provided on the other side of the mold closing bin.
[0007] A further improvement is that: the stretching rollers are symmetrically provided in two groups up and down, and the output end of the motor is drivingly connected to one group of stretching rollers.
[0008] A further improvement is that the heating mechanism includes a heating groove, an electric heating pipe and a ventilation hole, a heating groove is provided on one side of the mold closing chamber, an electric heating pipe is arranged and fixed in the heating groove, and a ventilation hole is provided on one side of the mold closing chamber.
[0009] Further improvements are: the blister mechanism includes a blister groove, a diversion pipe, a through groove, a vacuum pump and a corrugated hose, a blister groove is provided in the middle of the mold closing chamber, a diversion pipe is provided below the blister groove, a through groove is provided in the middle of the workbench, a vacuum pump is provided below the middle of the workbench, and a corrugated hose is fixed above the vacuum pump.
[0010] A further improvement is that the upper end of the corrugated hose passes through the through slot and is fixedly connected to the middle of the lower mold clamping bin, and the corrugated hose is communicated with the diversion pipe.
[0011] Further improvements are: the cutting mechanism includes a cutting groove, a second electric telescopic rod, a top block, a cutting grid, a limiting grid, a discharge port and a material receiving box; a cutting groove is provided on the other side of the mold closing bin, a second electric telescopic rod is fixedly provided on the other side of the mold closing bin above, a top block is provided in the cutting groove above, a cutting grid is fixed below the top block, a limiting grid is fixed in the cutting groove below, a discharge port is provided on the other side of the workbench, and a material receiving box is provided below the other side of the workbench.
[0012] A further improvement is that: the output end of the second electric telescopic rod is fixedly connected to the top block, and the lower side of the other side of the mold clamping chamber is open.
[0013] The beneficial effects of the utility model are as follows: the utility model divides the mold closing chamber into three processing stations: a heating groove, a blister groove and a cutting groove; the first electric telescopic rod is used to move the mold closing chamber to perform heating, blister and cutting operations simultaneously when the mold is closed, thereby solving the problem that the blister operation cannot be performed during heating and softening; when the mold closing chamber is closed, the cutting grid and the limiting grid cooperate to cut the formed packaging box from the plastic residue, thereby realizing cutting and blanking synchronously with the blister operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is the overall front sectional view of the utility model;
[0015] Figure 2 It is an overall side view of the utility model;
[0016] Figure 3 It is a bottom view of the top block of the present utility model.
[0017] Among them: 1. Workbench; 2. Bracket; 3. First electric telescopic rod; 4. Mold clamping chamber; 5. Unwinding rack; 6. Stretch roller; 7. Drive shaft; 8. Motor; 9. Guide chute; 10. Heating trough; 11. Electric heating tube; 12. Ventilation hole; 13. Blister trough; 14. Diverter pipe; 15. Through trough; 16. Vacuum pump; 17. Corrugated hose; 18. Cutting trough; 19. Second electric telescopic rod; 20. Top block; 21. Cutting grid; 22. Limiting grid; 23. Feeding port; 24. Feeding box. DETAILED DESCRIPTION
[0018] In order to deepen the understanding of the present invention, the present invention will be further described in detail below in conjunction with embodiments. The embodiments are only used to explain the present invention and do not constitute a limitation on the scope of protection of the present invention.
[0019] according to Figure 1 、 Figure 2 、 Figure 3As shown, this embodiment provides a three-station blister forming integrated machine for packaging boxes, including a workbench 1, a bracket 2, a first electric telescopic rod 3, a mold clamping bin 4, a stretching feeding mechanism, a heating mechanism, a blister mechanism and a cutting mechanism. The bracket 2 is fixed on the workbench 1, and the first electric telescopic rod 3 is symmetrically fixed on the top of the bracket 2 and on both sides below the workbench 1. A mold clamping bin 4 is fixed between the telescopic ends of the first electric telescopic rod 3. The stretching feeding mechanism includes a roll-off rack 5, a stretching roller 6, a transmission shaft 7, a motor 8 and a guide chute 9. The roll-off rack 5 is symmetrically fixed on one side of the bracket 2, and the stretching roller 6 is symmetrically rotated on the other side of the bracket 2. A transmission shaft 7 is fixedly connected between the stretching rollers 6. A motor 8 is fixed on the front of the other side of the bracket 2. Two groups of stretching rollers 6 are symmetrically arranged up and down, and the motor 8 outputs The end is driven and connected to a group of stretching rollers 6, and a guide slide groove 9 is fixed in the middle of the front and back of the bracket 2. A heating mechanism is provided on one side of the mold bin 4, a blister mechanism is provided in the middle of the mold bin 4, and a cutting mechanism is provided on the other side of the mold bin 4. When the packaging box is blister processed, the plastic coil is placed on the unwinding rack 5, and the plastic coil is pulled out from between the stretching rollers 6 after stretching. During the blister processing, the motor 8 drives the stretching roller 6 to frictionally drive the plastic coil to move, unwind and unfold, effectively improving the continuous processing capacity. Each time the mold bin 4 is opened, the stretching roller 6 pulls the edge of the plastic material to move and drive the plastic coil to enter the next process. When blistering is performed, the first electric telescopic rod 3 is reciprocated to drive the mold bin 4 to move and close the mold, which is convenient for multiple workstations in the mold bin 4 to perform heating, blistering and cutting in sequence, effectively improving production efficiency.
[0020] The heating mechanism includes a heating groove 10, an electric heating pipe 11 and a ventilation hole 12. A heating groove 10 is provided on one side of the mold closing chamber 4. Electric heating pipes 11 are arranged and fixed in the heating groove 10. Ventilation holes 12 are provided on one side of the mold closing chamber 4. When the electric heating pipe 11 is energized and heated before blister forming, the plastic coil is heated and softened when the mold closing chamber 4 is closed, which facilitates rapid blister forming.
[0021] The blister mechanism includes a blister groove 13, a diverter pipe 14, a through groove 15, a vacuum pump 16 and a corrugated hose 17. A blister groove 13 is provided in the middle of the mold chamber 4, and a diverter pipe 14 is provided below the lower blister groove 13. A through groove 15 is provided in the middle of the workbench 1, and a vacuum pump 16 is provided below the middle of the workbench 1. A corrugated hose 17 is fixed above the vacuum pump 16. The upper end of the corrugated hose 17 passes through the through groove 15 and is fixedly connected to the middle of the lower mold chamber 4, and the corrugated hose 17 is connected to the diverter pipe 14. When blistering is performed, the vacuum pump 16 starts to exhaust air when the mold chamber 4 is closed, and the air is diverted and exhausted by the corrugated hose 17 and the diverter pipe 14, so that the blister effect is more uniform.
[0022] The cutting mechanism includes a cutting groove 18, a second electric telescopic rod 19, a top block 20, a cutting grid 21, a limiting grid 22, a material discharge port 23 and a material receiving box 24. The other side of the mold clamping bin 4 is equipped with a cutting groove 18, and the other side of the upper mold clamping bin 4 is fixed with a second electric telescopic rod 19. A top block 20 is provided in the upper cutting groove 18, and a cutting grid 21 is fixed below the top block 20. A limiting grid 22 is fixed in the lower cutting groove 18. A material discharge port 23 is provided on the other side of the workbench 1. A material receiving box 24 is provided at the lower part of the other side. The output end of the second electric telescopic rod 19 is fixedly connected to the top block 20. The lower part of the other side of the mold closing chamber 4 is opened. After the blister forming is completed, the plastic material is moved to the corresponding position of the cutting groove 18 by the stretching roller 6. When the mold closing chamber 4 is closed, the cutting grid 21 and the limiting grid 22 cooperate to cut the formed packaging box from the whole. Then, the second electric telescopic rod 19 extends to drive the top block 20 to descend, push the packaging box down, and freely fall into the material receiving box 24 through the discharge port 23.
[0023] When the three-station blister forming machine for packaging boxes is working, the plastic coil used as the blister material is placed on the unwinding rack, the plastic coil is pulled out to the other side of the workbench and passes between the stretching rollers. The guide slide guides the plastic coil to move. When the molding process is being carried out, the first electric telescopic rod reciprocates to drive the mold closing chamber. When the mold closing chamber is opened, the motor drives the stretching roller to rotate and drive the plastic coil to move by friction, thereby realizing continuous blister processing. Before the blister processing is carried out, the electric heating tube is energized to heat it. When the mold closing chamber is closed, the plastic coil loaded into the heating chamber is heated. The mold is heated and softened, and then the first electric telescopic rod drives the mold chamber to open, and the stretching roller rotates and pulls the softened plastic to the corresponding position of the blister groove. After the mold is closed again, the vacuum pump is started to evenly blister through the corrugated hose and the diverter pipe. After that, the mold chamber is opened again, and the stretching roller rotates and pulls the molded plastic to the corresponding position of the cutting groove. When the mold chamber is closed, the cutting grid and the limit grid cooperate to cut the formed packaging box and the plastic residue. The second electric telescopic rod extends to drive the top block to descend, and the packaging box is pushed down and freely falls into the receiving box through the discharge port.
[0024] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.
Claims
1. A three-station blister forming machine for packaging boxes, characterized by: The invention comprises a workbench (1), a bracket (2), a first electric telescopic rod (3), a mold closing bin (4), a stretching feeding mechanism, a heating mechanism, a blister mechanism and a cutting mechanism. The workbench (1) is fixed with a bracket (2). The top of the bracket (2) and the bottom of the workbench (1) are symmetrically fixed with first electric telescopic rods (3). A mold closing bin (4) is matched and fixed between the telescopic ends of the first electric telescopic rod (3). The stretching feeding mechanism comprises a roll unwinding frame (5), a stretching roller (6), a transmission shaft (7), a motor (8) and a guide A roll-unwinding frame (5) is fixedly provided on one side of the bracket (2) in a front-to-back symmetrical manner, and a stretching roller (6) is rotated symmetrically on the other side of the bracket (2). A transmission shaft (7) is fixedly connected between the stretching rollers (6). A motor (8) is fixedly provided on the front of the other side of the bracket (2). A guide chute (9) is fixedly provided in the middle of the front and back of the bracket (2). A heating mechanism is provided on one side of the mold closing chamber (4), a plastic suction mechanism is provided in the middle of the mold closing chamber (4), and a cutting mechanism is provided on the other side of the mold closing chamber (4).
2. The three-station blister forming machine for packaging boxes according to claim 1, characterized in that: The stretching rollers (6) are symmetrically provided in two groups up and down, and the output end of the motor (8) is drivingly connected to one group of stretching rollers (6).
3. The three-station blister forming machine for packaging boxes according to claim 1, characterized in that: The heating mechanism comprises a heating groove (10), an electric heating pipe (11) and a ventilation hole (12); a heating groove (10) is provided on one side of the mold clamping chamber (4); the electric heating pipe (11) is arranged and fixed in the heating groove (10); and a ventilation hole (12) is provided on one side of the mold clamping chamber (4).
4. The three-station blister forming machine for packaging boxes according to claim 1, characterized in that: The plastic absorbing mechanism comprises a plastic absorbing groove (13), a diverter pipe (14), a through groove (15), a vacuum pump (16) and a corrugated hose (17); a plastic absorbing groove (13) is provided in the middle of the mold closing chamber (4); a diverter pipe (14) is provided below the plastic absorbing groove (13); a through groove (15) is provided in the middle of the workbench (1); a vacuum pump (16) is provided below the middle of the workbench (1); and a corrugated hose (17) is fixedly provided above the vacuum pump (16).
5. The three-station integrated blister forming machine for packaging boxes according to claim 4, characterized in that: The upper end of the corrugated hose (17) passes through the through groove (15) and is fixedly connected to the middle of the lower mold chamber (4), and the corrugated hose (17) is communicated with the diversion pipe (14).
6. The three-station integrated blister forming machine for packaging boxes according to claim 1, characterized in that: The cutting mechanism comprises a cutting groove (18), a second electric telescopic rod (19), a top block (20), a cutting grid (21), a limiting grid (22), a material discharge port (23) and a material receiving box (24); a cutting groove (18) is provided on the other side of the mold clamping bin (4); a second electric telescopic rod (19) is fixedly provided on the other side of the mold clamping bin (4); a top block (20) is provided in the cutting groove (18) above; a cutting grid (21) is fixedly provided below the top block (20); a limiting grid (22) is fixedly provided in the cutting groove (18) below; a material discharge port (23) is provided on the other side of the workbench (1); and a material receiving box (24) is provided below the other side of the workbench (1).
7. The three-station integrated blister forming machine for packaging boxes according to claim 6, characterized in that: The output end of the second electric telescopic rod (19) is fixedly connected to the top block (20), and the other side of the mold clamping chamber (4) below is open.
Citation Information
Patent Citations
Plastic uptake device for plastic packaging box production
CN211222035U