Orbital transfer tractor nest leaving alarm device for shunting winch system

Abstract

The utility model discloses an orbital transfer tractor nest leaving alarm device for a shunting winch system. The orbital transfer tractor nest leaving alarm device comprises an input device, an output device, a control unit, an information acquisition module, an information output module, a display module and a power supply module. According to the utility model, the information acquisition device and the information input device are arranged, so that a worker can acquire the condition that the tractor goes out of the nest in real time through the information acquisition device, and the tractor out-of-nest information is input to the output device and the information output device through the control unit; a worker can monitor the implementation condition that a tractor leaves a house through the display module and control a shunting winch through the control panel, and meanwhile, the voice broadcaster and the alarm lamp of the output equipment give an alarm according to an instruction sent by the worker through the control unit, so that the worker along the line is warned, and the working efficiency is improved. Therefore, the safety of personnel along the line is guaranteed, and the working risk is reduced.

Description

Technical Field

[0001] The utility model relates to the field related to winch early warning technology, in particular to a track-changing iron bull out-of-nest alarm device for a shunting winch system. Background Art

[0002] Shunting winch systems are widely used in coal mines, coal washeries, power plants, cement plants, ports, and other locations to dispatch and haul trains or heavy objects. These systems typically include key components such as winches, wire ropes, and rope-laying devices. The winch's traction enables train movement, while the track-switching ox, a crucial auxiliary device in the shunting process, ensures operational stability and safety, crucial to the entire shunting system.

[0003] In the existing shunting winch system, when the iron ox leaves the nest and runs onto the rails, it will cause unexpected accidents to the passage of trains and the personal safety of railway workers. During the operation process, the track-changing iron ox may exceed the predetermined operating range due to various reasons such as operational errors and equipment failures, resulting in collisions with surrounding equipment or obstacles, thereby causing serious economic losses and safety hazards.

[0004] Based on this, the utility model provides a track-changing iron bull out-of-nest alarm device for a shunting winch system. Utility Model Content

[0005] Therefore, in order to solve the above-mentioned shortcomings, the utility model provides a track-changing iron bull out-of-nest alarm device for a shunting winch system.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions: a track-changing iron bull out-of-nest alarm device for a shunting winch system, comprising an input device, an output device, a control unit, an information acquisition module, an information output module, a display module and a power supply module, wherein the information acquisition module is arranged inside the input device; the information output module is arranged inside the output device; the control unit and the control unit are integrated, and the control unit is arranged inside the display module; the control unit is electrically connected to the information acquisition module and the information output module; the power supply module is provided in multiple groups, one group of the power supply modules is arranged inside the input device, one group of the power supply modules is arranged outside the output device, and one group of the power supply modules is arranged inside the display module.

[0007] As a further solution of the present invention, the input device includes a first outer shell and a glass window. The front end of the first outer shell is provided with a glass window. The input device is used to carry an information collection device.

[0008] As a further solution of the present invention, the information collection module includes a photoelectric sensor module and a track-changing electric switch machine sensor module. The photoelectric sensor module is used to collect the implementation status of the iron ox on the outbound line. The track-changing electric switch machine sensor module is installed inside the electric switch machine. The electric switch machine is a device that uses an electric motor as power to drive the switch point rail to convert the iron ox from a narrow-gauge railway to a standard-gauge railway. The track change signal is reported to the control unit through the track-changing electric switch machine sensor module.

[0009] As a further solution of the present invention, the photoelectric sensing module includes a camera and a placement bracket, the camera and the placement bracket are placed inside the first outer shell, and the camera is placed on the top of the placement bracket. Preferably, the photoelectric sensing module can be installed on the left and right sides of the iron cow's out-of-nest line when in use, and can report the iron cow's out-of-nest signal to the control unit more comprehensively.

[0010] As a further solution of the present invention, the output device includes a second outer shell and an installation component, the installation component is fixedly connected to the rear end of the second outer shell, the output device is used to carry an information output module, and the output device can be freely installed along the railway where broadcasting is required through the installation component.

[0011] As a further solution of the present invention, the information output module includes a voice alarm and an alarm light. The voice alarm is used to emit an alarm buzzer to serve as an auditory warning to the staff. The display is used to display the real-time information of the iron cattle leaving the nest input into the control unit by the information collection module. The alarm light is used to flash light to serve as a visual warning to the staff.

[0012] As a further solution of the present invention, the voice alarm is arranged on the outside of the second outer shell, and the warning light is arranged on the outside of the second outer shell.

[0013] Preferably, the control unit is a PLC control program, which is operated through a control panel. The control panel is connected to the shunting winch, information acquisition module, information output module and display through electrical conductors and external power supplies. The control panel is integrated with switches and programmable controllers used in conjunction with various electronic devices, and the power supply module is connected to the external power supply to provide power to the entire device, which can operate the operation of the shunting winch and the iron cow. At the same time, the information collected by the information acquisition module can be displayed through the display module to realize remote monitoring, and instructions can be sent to the information output module according to the monitoring situation.

[0014] Preferably, the display module is installed in the train dispatching room, and the display module includes a display screen. The display screen facilitates the staff in front of the display to monitor the situation of the iron ox leaving the nest. The display screen displays the control screen that can operate the shunting winch, the information collected by the information collection module, and the operating interface for sending instructions to the information output module.

[0015] Compared with the prior art, the utility model provides a track-changing iron bull out-of-nest alarm device for a shunting winch system, which has the following beneficial effects:

[0016] In the utility model, by setting up information collection equipment and information input equipment, the staff can use the information collection equipment to collect the situation of the iron ox leaving the nest in real time, and the information of the iron ox leaving the nest is input into the output device and the information output device through the control unit. The staff can monitor the implementation of the iron ox leaving the nest through the display module and control the shunting winch through the control panel. At the same time, the voice announcer and the alarm light of the output device will issue an alarm according to the instructions issued by the staff through the control unit, thereby warning the staff along the line, thereby ensuring the safety of the personnel along the line and the operation of the train, and reducing the work risks of the personnel along the line and the operation risks of the train. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the unit structure;

[0018] Figure 2 It is a schematic diagram of the three-dimensional structure of the input device;

[0019] Figure 3 It is a schematic diagram of the structure of the information acquisition module and the information input module unit;

[0020] Figure 4 It is a schematic diagram of the three-dimensional structure of the output device;

[0021] Figure 5 It is a schematic diagram of the rear-view stereoscopic structure of the output device.

[0022] Among them: input device-1, first outer shell-11, glass window-12, output device-2, second outer shell-21, installation component-22, control unit-3, information acquisition module-4, photoelectric sensor module-41, camera-411, placement bracket-412, track change electric switch sensor module-42, information output module-5, voice alarm-51, warning light-52, display module-6, power supply module-7. DETAILED DESCRIPTION

[0023] In order to further explain the technical solution of the present invention, specific embodiments are described in detail below.

[0024] In the description of this utility model, it needs to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on this utility model.

[0025] In this application, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection; direct connection, indirect connection through an intermediate medium; internal communication between two components, or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this application based on the specific circumstances.

[0026] See also Figure 1 In the embodiment of the present utility model:

[0027] A track-changing iron bull out-of-nest alarm device for a shunting winch system includes an input device 1, an output device 2, a control unit 3, an information acquisition module 4, an information output module 5, a display module 6 and a power supply module 7, wherein the information acquisition module 4 is arranged inside the input device 1; the information output module 5 is arranged inside the output device 2; the control unit 3 is integrally arranged with the control unit 3, and the control unit 3 is arranged inside the display module 6; the control unit 3 is electrically connected to the information acquisition module 4 and the information output module 5; the power supply module 7 is provided in multiple groups, one group of the power supply modules 7 is arranged inside the input device 1, one group of the power supply modules 7 is arranged outside the output device 2, and one group of the power supply modules 7 is arranged inside the display module 6.

[0028] See also Figure 2 In an embodiment of the present utility model, the input device 1 includes a first outer shell 11 and a glass window 12. The front end of the first outer shell 11 is provided with a glass window 12. The input device 1 is used to carry an information collection device.

[0029] See also Figure 3In an embodiment of the utility model: the information collection module 4 includes a photoelectric sensor module 41 and a track-changing electric switch machine sensor module 42. The photoelectric sensor module 41 is used to collect the implementation status of the iron ox on the outbound line. The track-changing electric switch machine sensor module 42 is installed inside the electric switch machine. The electric switch machine is a device that uses an electric motor as power to drive the switch point rail to convert when the iron ox changes from a narrow-gauge railway to a standard-gauge railway. The track-changing electric switch machine sensor module 42 reports the track change signal to the control unit 3.

[0030] See also Figure 1-3 In an embodiment of the utility model: the photoelectric sensor module 41 includes a camera 411 and a placement bracket 412, the camera 411 and the placement bracket 412 are placed inside the first outer shell 11, and the camera 411 is placed on the top of the placement bracket 412. Preferably, the photoelectric sensor module 41 can be installed on the left and right sides of the iron cow out-of-nest line when in use, and can report the iron cow out-of-nest signal to the control unit 3 more comprehensively.

[0031] See also Figure 4-5 In an embodiment of the utility model, the output device 2 includes a second outer shell 21 and an installation component 22, the installation component 22 is fixedly connected to the rear end of the second outer shell 21, and the output device 2 is used to carry the information output module 5. The output device 2 can be freely installed along the railway line where broadcasting is required through the installation component 22.

[0032] See also Figure 1-5 In an embodiment of the utility model, the information output module 5 includes a voice alarm 51 and an alarm light 52. The voice alarm 51 is used to emit an alarm buzzer to serve as an auditory warning to the staff. The display is used to display the real-time information of the iron cattle leaving the nest input by the information collection module 4 to the control unit 3. The alarm light 52 is used to flash light to serve as a visual warning to the staff.

[0033] See also Figure 1-5 In the embodiment of the present utility model, the voice alarm 51 is arranged on the outside of the second outer shell 21 , and the warning light 52 is arranged on the outside of the second outer shell 21 .

[0034] Preferably, the control unit 3 is a PLC control program, which is operated through a control panel. The control panel is connected to the shunting winch, information acquisition module 4, information output module 5 and display through electrical conductors and external power supplies. The control panel is integrated with switches and programmable controllers used in conjunction with various electronic devices, and the power supply module 7 is connected to the external power supply to provide power to the entire device, which can operate the operation of the shunting winch and the iron cow. At the same time, the information collected by the information acquisition module 4 can be displayed through the display module 6 to realize remote monitoring, and instructions can be sent to the information output module 5 according to the monitoring situation.

[0035] Preferably, the display module 6 is installed in the train dispatching room, and the display module 6 includes a display screen, which facilitates the staff in front of the display to monitor the situation of the iron ox leaving the nest. The display screen displays the control screen that can operate the shunting winch, the information collected by the information collection module 4, and the operating interface for sending instructions to the information output module 5.

[0036] Here's how it works:

[0037] When the iron ox leaves the nest, the photoelectric sensor module 41 installed on the iron ox leaving the nest line monitors the surrounding environment and situation of the iron ox in real time and inputs it into the control unit 3. The control unit 3 displays the real-time monitoring information of the iron ox leaving the nest in front of the staff through the display module 6. After the iron ox leaves the nest, it passes through the electric switch machine to change tracks from the narrow-gauge railway to the standard gauge operation. At this time, the electric switch machine sensor sends a signal to the control unit 3 and reports the track change signal. The staff uses the photoelectric sensor module 41 and the display module 6 to make a judgment on whether to allow the iron ox to continue to operate normally based on the surrounding environment of the iron ox leaving the nest track. The staff controls the control unit 3 to send normal operation instructions through the content displayed on the display module 6, and at the same time sends a warning instruction to the information output device. At this time, the voice alarm 51 beeps and the alarm light 52 flashes, thereby warning people along the line.

[0038] Compared with the prior art, the utility model provides a track-changing iron bull out-of-nest alarm device for a shunting winch system, which has the following beneficial effects:

[0039] In the present invention, by setting up information collection equipment and information input equipment 1, the staff can use the information collection equipment to collect real-time information about the iron ox leaving the nest, and the information about the iron ox leaving the nest is input to the output device 2 and the information output device 2 through the control unit 3. The staff can monitor the implementation of the iron ox leaving the nest through the display module 6 and control the shunting winch through the control panel. At the same time, the voice announcer and the alarm light 52 of the output device 2 will issue an alarm according to the instructions issued by the staff through the control unit 3, thereby warning the staff along the line, thereby ensuring the safety of the personnel along the line and reducing work risks.

[0040] The control method of the present invention is to manually start and stop the switch. The wiring diagram of the power element and the provision of power supply are common knowledge in the field. Moreover, the present invention is mainly used to protect mechanical devices. Therefore, the control method and wiring arrangement are not explained in detail in the present invention.

[0041] The control method of the present invention is automatic control through a controller. The control circuit of the controller can be implemented by simple programming by technicians in this field. The provision of power is also common knowledge in this field. In addition, the present invention is mainly used to protect mechanical devices, so the control method and circuit connection are no longer explained in detail in the present invention.

[0042] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A track-changing iron bull out-of-nest alarm device for a shunting winch system, comprising an input device (1), an output device (2) and a control unit (3). Its characteristics are: Also includes An information acquisition module (4), the information acquisition module (4) being arranged inside the input device (1); An information output module (5), the information output module (5) being arranged inside the output device (2); A display module (6), the control unit (3) and the control unit (3) are integrally arranged, and the control unit (3) is arranged inside the display module (6); The control unit (3) is electrically connected to the information acquisition module (4) and the information output module (5); A power supply module (7), wherein the power supply module (7) is provided in multiple groups, one group of the power supply modules (7) is provided inside the input device (1), one group of the power supply modules (7) is provided outside the output device (2), and one group of the power supply modules (7) is provided inside the display module (6).

2. The track-changing iron bull out-of-nest alarm device for a shunting winch system according to claim 1, characterized in that: The input device (1) comprises a first outer shell (11) and a glass window (12); the front end of the first outer shell (11) is provided with the glass window (12).

3. The track-changing iron bull out-of-nest alarm device for a shunting winch system according to claim 2, characterized in that: The information collection module (4) comprises a photoelectric sensor module (41) and a track-changing electric switch sensor module (42).

4. The track-changing iron bull out-of-nest alarm device for a shunting winch system according to claim 3, characterized in that: The photoelectric sensor module (41) comprises a camera (411) and a placement bracket (412); the camera (411) and the placement bracket (412) are placed inside the first outer shell (11); and the camera (411) is placed on top of the placement bracket (412).

5. The track-changing iron bull out-of-nest alarm device for a shunting winch system according to claim 4, characterized in that: The output device (2) comprises a second outer shell (21) and a mounting assembly (22), wherein the mounting assembly (22) is fixedly connected to the rear end of the second outer shell (21).

6. The track-changing iron bull out-of-nest alarm device for a shunting winch system according to claim 1, characterized in that: The information output module (5) includes a voice alarm (51) and an alarm light (52).

7. The track-changing iron bull out-of-nest alarm device for a shunting winch system according to claim 6, characterized in that: The voice alarm (51) is arranged on the outside of the second outer shell (21), and the warning light (52) is arranged on the outside of the second outer shell (21).

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