Temperature control storage barrel and release agent spraying system
By designing a sandwich structure temperature-controlled storage barrel and spraying system, the problem of lack of thermal insulation and temperature control in the release agent storage barrel is solved, the release agent temperature is ensured to be stable, the impact of mold temperature reduction on product quality is improved, and the casting effect is improved.
Patent Information
- Application Number
- CN202521803023.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-25
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2035-08-25
AI Technical Summary
Existing release agent storage barrels lack insulation and temperature control functions, resulting in a decrease in mold temperature after release agent spraying when the ambient temperature is low, affecting the fluidity of the high-temperature melt, causing uneven product thickness and increased bubbles.
A temperature-controlled storage barrel is designed, which adopts a sandwich structure barrel body, an inner corrosion-resistant layer, a middle combined temperature-control layer and an outer protective layer. Insulation and heating are achieved through frame-type temperature-control pipelines and temperature-insulating filler plates. Combined with the temperature control part and circulation pump of the spraying system, it ensures that the release agent maintains an appropriate temperature.
By combining the temperature-controlled storage barrel and the spraying system, the release agent temperature is ensured to be stable, the impact of mold temperature reduction is improved, the casting quality of the product is improved, and the problems of uneven thickness and bubbles are avoided.
Smart Images

Figure CN223408369U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ore grinding, in particular to a temperature-controlled storage barrel and a release agent spraying system. Background Art
[0002] Mold release agents are chemical agents used to prevent materials from sticking to the mold during the molding process. They are widely used in industries such as plastics, rubber, metal casting, and composites. Their core function is to form a barrier that ensures smooth demolding of the product while protecting the mold surface and extending its life.
[0003] In the casting industry, a release agent spraying system is required to spray the mold before casting to aid in cooling and demolding the product. Release agents are typically stored in barrels, which often require specific functionalities in different application scenarios. The barrels used to hold release agents in release agent spraying systems are typically single-layer plastic or metal barrels that lack insulation and temperature control. When the ambient temperature is low, the release agent temperature within the barrel is also relatively low. Once the release agent is sprayed onto the mold, it rapidly lowers the mold temperature after preheating, affecting the fluidity of the high-temperature molten metal in the mold. This can lead to quality issues such as uneven product thickness and increased internal bubbles.
[0004] Based on this, the utility model designs a temperature-controlled storage barrel, which satisfies the insulation and temperature control functions by improving the structure of the release agent storage barrel to solve the above problems. Utility Model Content
[0005] The purpose of the utility model is to provide a temperature-controlled storage barrel and a release agent spraying system to solve the above technical problems.
[0006] To achieve the above purpose, the utility model provides the following technical solutions:
[0007] A temperature-controlled storage barrel comprises a barrel body, wherein the top surface of the barrel body is provided with an inlet and an outlet, and the circumferential wall surface of the barrel body is a sandwich structure, wherein the sandwich structure comprises an inner corrosion-resistant layer, an intermediate combined temperature-control layer, and an outer protective layer;
[0008] The intermediate combined temperature control layer includes a frame-type temperature control pipeline and a temperature insulation filler plate, the temperature insulation filler plate is inlaid between the frame-type temperature control pipeline, the frame-type temperature control pipeline has a liquid inlet and a liquid outlet, and the liquid inlet and the liquid outlet extend outside the barrel body.
[0009] Preferably, the barrel body is a closed cylindrical barrel formed by a top surface, a bottom surface and a circumferential side surface, the inlet and outlet are arranged on the top surface and connected to the inner cavity of the closed cylindrical barrel, and the inlet and outlet are provided with a cover.
[0010] Preferably, the frame-type temperature control pipeline includes a liquid inlet pipe, a liquid outlet pipe and several annular connecting pipes, and the several annular connecting pipes are arranged in parallel at intervals, and the liquid inlet pipe and the liquid outlet pipe are connected and arranged on the left and right sides of each connecting pipe, and the upper ends of the liquid inlet pipe and the liquid outlet pipe are the liquid inlet and liquid outlet, respectively.
[0011] Preferably, the inner corrosion-resistant layer substrate is made of stainless steel, and the inner surface is coated with a high-temperature corrosion-resistant coating.
[0012] Preferably, the thermal insulation filler plate is made of polyurethane thermal insulation material.
[0013] Preferably, the outer protective layer is made of stainless steel.
[0014] A release agent spraying system, comprising the above-mentioned temperature-controlled storage barrel, and also comprising a spraying part and a temperature-control part;
[0015] The spraying part includes a spraying pipeline, a spraying booster pump and an atomizing nozzle. The spraying booster pump is connected in series to the spraying pipeline. The input end of the spraying pipeline extends into the inner cavity of the barrel through the inlet and outlet. The output end of the spraying pipeline is connected to the atomizing nozzle.
[0016] The temperature control part includes a deflow pipeline, a return pipeline, a circulation pump, a temperature control medium tank and a temperature control device. The deflow pipeline is connected between the temperature control medium tank and the liquid inlet, the return pipeline is connected between the liquid outlet and the temperature control medium tank, the circulation pump is connected in series to the deflow pipeline, and the temperature control device is arranged in the temperature control medium tank.
[0017] Preferably, the temperature control device is an electrically controlled heating device.
[0018] Compared with the prior art, the beneficial effects of the utility model are:
[0019] The utility model discloses a temperature-controlled storage barrel, and the circumferential wall surface of the barrel body is a sandwich structure, which includes an inner corrosion-resistant layer, an intermediate combined temperature-control layer and an outer protective layer. The intermediate combined temperature-control layer includes a frame-type temperature-control pipeline and a thermal insulation filler plate. The frame-type temperature-control pipeline is connected to an external circulating temperature control system, and a high-temperature medium circulates to heat the release agent in the temperature-controlled storage barrel. The thermal insulation filler plate can keep the release agent warm, thereby improving the release agent spraying system. Due to the low temperature of the release agent, the mold temperature is lowered after spraying, thereby ensuring the fluidity of the high-temperature melt in the mold and ensuring the casting quality of the product. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the following is a brief introduction to the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0021] Figure 1 This is a schematic diagram of the overall appearance and structure of the temperature-controlled storage barrel of the utility model;
[0022] Figure 2 This is a schematic diagram of the interlayer structure of the temperature-controlled storage barrel of the utility model;
[0023] Figure 3 This is a schematic diagram of the structure of the frame-type temperature control pipeline of the utility model;
[0024] Figure 4 This is a schematic diagram of the cross-sectional structure of the temperature-controlled storage barrel of the utility model;
[0025] Figure 5 This is a schematic diagram of the structure of the release agent spraying system of the utility model. DETAILED DESCRIPTION
[0026] The following will clearly and completely describe the technical solutions in the utility model embodiments in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the utility model embodiments, not all of the embodiments. Based on the utility model embodiments, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of utility model protection.
[0027] Example 1
[0028] See also Figure 1-4 , the utility model provides a technical solution:
[0029] A temperature-controlled storage barrel includes a barrel body 10, which is a closed cylindrical barrel consisting of a top surface, a bottom surface and a circumferential side surface. The top surface of the barrel body 10 is provided with an inlet and outlet 20, which is provided on the top surface and communicates with the inner cavity of the closed cylindrical barrel. The inlet and outlet 20 is provided with a cover.
[0030] The circumferential wall of the barrel 10 is a sandwich structure, which includes an inner corrosion-resistant layer 11, an intermediate combined temperature control layer 12 and an outer protective layer 13; specifically:
[0031] The inner corrosion-resistant layer 11 is the structural layer in contact with the release agent. To prevent corrosion, the base of the inner corrosion-resistant layer 11 is made of stainless steel, and the inner surface is coated with a high-temperature corrosion-resistant coating. The main components of the coating are nano-powder, ceramic microbeads, silicon carbide, boron nitride, fine-grained alumina, ultrafine zinc oxide, titanium oxide, etc., which are made into metal ceramic functional fillers to improve the wear resistance and corrosion resistance of the coating.
[0032] The middle combined temperature control layer 12 includes a frame type temperature control pipeline 121 and a thermal insulation filler plate 122, wherein the thermal insulation filler plate 122 is made of polyurethane thermal insulation material, which can isolate the external low temperature and keep the release agent warm; the thermal insulation filler plate 122 is an arc-shaped plate structure, which is inlaid between the frame type temperature control pipeline 121 to form a filling interlayer; the frame type temperature control pipeline 121 includes a liquid inlet pipe 1213, a liquid outlet pipe 1214 and a plurality of annular connecting pipes 1215, and the plurality of annular connecting pipes 1215 are arranged in parallel at intervals, and the liquid inlet pipe 1213 and the liquid outlet pipe 1214 are connected and arranged on the left and right sides of each connecting pipe 1215. The structural design of the frame type temperature control pipeline 121 can ensure that The circulating medium can flow evenly horizontally at each height position of the barrel body, uniformly heating the release agent in the barrel. On the other hand, the frame structure fits the cylindrical wall of the barrel body to avoid design, and can be used as a rigid skeleton to enhance the structural strength of the barrel body 10. At the same time, each insulation filler plate 122 is separated into small sizes for easy production; the upper ends of the liquid inlet pipe 1213 and the liquid outlet pipe 1214 are respectively provided with a liquid inlet 1211 and a liquid outlet 1212, and the liquid inlet 1211 and the liquid outlet 1212 extend out of the barrel body 10. The liquid inlet 1211 and the liquid outlet 1212 are connected to the external circulating temperature control system, and the high-temperature medium circulates to heat the release agent in the temperature-controlled storage barrel, thereby realizing heating and temperature control of the release agent.
[0033] The outer protective layer 13 is the surface layer of the temperature-controlled storage barrel, which is made of stainless steel and has an outer surface spray-painted and printed with an appearance pattern.
[0034] Example 2
[0035] A release agent spraying system, comprising the temperature-controlled storage barrel of embodiment 1, characterized in that it further comprises a spraying part 1 and a temperature-control part 2;
[0036] The spraying part 1 includes a spraying pipeline 101, a spraying booster pump 102 and an atomizing nozzle 103. The spraying booster pump 102 is connected in series to the spraying pipeline 101. The input end of the spraying pipeline 101 extends into the inner cavity of the barrel 10 through the inlet and outlet 20, and the output end of the spraying pipeline 101 is connected to the atomizing nozzle 103.
[0037] During operation, a sufficient amount of release agent is pre-filled in the temperature-controlled storage barrel, and the release agent is preheated to a suitable temperature. The spray booster pump 102 is then started according to the frequency rhythm of the casting process to pump the release agent in the temperature-controlled storage barrel to the atomizing nozzle 103 through the spraying pipeline 101, and sprayed into the mold cavity of the casting mold through the atomizing nozzle 103. Due to the preheating treatment of the release agent, the effect on the temperature drop of the mold is smaller than that of the release agent that has not been preheated. Therefore, the problem of uneven thickness and increased bubbles in the product caused by excessive "cooling" of the mold can be improved.
[0038] The temperature control part 2 includes a flow line 201, a return line 202, a circulation pump 203, a temperature control medium tank 204 and a temperature control device 205. The flow line 201 is connected between the temperature control medium tank 204 and the liquid inlet 1211, the return line 202 is connected between the liquid outlet 1212 and the temperature control medium tank 204, the circulation pump 203 is connected in series to the flow line 201, and the temperature control device 205 is arranged in the temperature control medium tank 204. The temperature control device 205 is an electrically controlled heating device, and the heating temperature can be adjusted by electrical control; the circulating medium is generally suitable for clean water. If special heat exchange efficiency or high temperature requirements are required, it can be replaced with other fluid media that meet the corresponding characteristics.
[0039] During operation, the temperature of the temperature control device 205 is adjusted according to the working conditions, and the circulating medium in the temperature control medium tank 204 is heated. After being heated to the required temperature, the circulation pump 203 can be started to pump the circulating medium in the temperature control medium tank 204 through the deflow pipeline 201 to the frame-type temperature control pipeline 121 of the temperature control storage barrel. The high-temperature medium circulates in the frame-type temperature control pipeline 121, and the release agent inside the temperature control storage barrel can be heated in the form of heat exchange. The temperature control medium after the heat exchange is then discharged into the temperature control medium tank 204 through the return pipeline 202, thereby forming a pipeline circulation, and continuously heating and controlling the temperature of the release agent inside the temperature control storage barrel.
[0040] Although embodiments of the utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.
Claims
1. A temperature-controlled storage barrel, characterized by: It comprises a barrel (10), the top surface of the barrel (10) is provided with an inlet and outlet (20), the circumferential wall surface of the barrel (10) is a sandwich structure, and the sandwich structure comprises an inner corrosion-resistant layer (11), an intermediate combined temperature control layer (12), and an outer protective layer (13); The intermediate combined temperature control layer (12) comprises a frame-type temperature control pipeline (121) and a temperature-insulating filler plate (122), wherein the temperature-insulating filler plate (122) is embedded between the frame-type temperature control pipeline (121), and the frame-type temperature control pipeline (121) has a liquid inlet (1211) and a liquid outlet (1212), and the liquid inlet (1211) and the liquid outlet (1212) extend outside the barrel body (10).
2. The temperature-controlled storage barrel according to claim 1, characterized in that: The barrel body (10) is a closed cylindrical barrel formed by a top surface, a bottom surface and a circumferential side surface. The inlet and outlet (20) are arranged on the top surface and communicate with the inner cavity of the closed cylindrical barrel. The inlet and outlet (20) are provided with a cover.
3. The temperature-controlled storage barrel according to claim 1, characterized in that: The frame-type temperature control pipeline (121) comprises a liquid inlet pipe (1213), a liquid outlet pipe (1214), and a plurality of annular connecting pipes (1215). The plurality of annular connecting pipes (1215) are arranged in parallel at intervals. The liquid inlet pipe (1213) and the liquid outlet pipe (1214) are connected and arranged on the left and right sides of each connecting pipe (1215). The upper ends of the liquid inlet pipe (1213) and the liquid outlet pipe (1214) are the liquid inlet (1211) and the liquid outlet (1212), respectively.
4. The temperature-controlled storage barrel according to claim 1, characterized in that: The inner corrosion-resistant layer (11) is made of stainless steel and its inner surface is coated with a high-temperature corrosion-resistant coating.
5. The temperature-controlled storage barrel according to claim 1, characterized in that: The thermal insulation filler plate (122) is made of polyurethane thermal insulation material.
6. The temperature-controlled storage barrel according to claim 1, characterized in that: The outer protective layer (13) is made of stainless steel.
7. A release agent spraying system, comprising the temperature-controlled storage barrel according to any one of claims 1 to 6, characterized in that: It also includes a spraying part (1) and a temperature control part (2); The spraying part (1) includes a spraying pipeline (101), a spraying booster pump (102) and an atomizing nozzle (103), wherein the spraying booster pump (102) is connected in series to the spraying pipeline (101), the input end of the spraying pipeline (101) extends into the inner cavity of the barrel (10) through the inlet and outlet (20), and the output end of the spraying pipeline (101) is connected to the atomizing nozzle (103); The temperature control part (2) comprises a deflow pipeline (201), a return pipeline (202), a circulation pump (203), a temperature control medium tank (204), and a temperature control device (205); the deflow pipeline (201) is connected between the temperature control medium tank (204) and the liquid inlet (1211); the return pipeline (202) is connected between the liquid outlet (1212) and the temperature control medium tank (204); the circulation pump (203) is connected in series to the deflow pipeline (201); and the temperature control device (205) is arranged in the temperature control medium tank (204).
8. A release agent spraying system according to claim 7, characterized in that: The temperature control device (205) is an electrically controlled heating device.