Stacking machine roadway changing device
By using a steel frame platform and walking wheel set in the stacker crane's lane-changing device, the stacker crane's lane-changing process is simplified, efficiency is improved, costs are reduced, and the stacker crane's stability and accuracy during the lane-changing process are ensured.
Patent Information
- Application Number
- CN202422201775.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-09
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-09-09
AI Technical Summary
During the aisle-changing process of the existing stacker crane, the movement and docking process of the second movable slide module is complicated, resulting in low efficiency and affecting the efficiency of the stacker crane in changing the aisle.
A stacker crane lane-changing device is adopted, which utilizes a steel frame platform and a traveling wheel group. The traveling wheel group drives the steel frame platform to move along the lane-changing ground rail and directly connects to the lane track, thereby simplifying the stacker crane's lane-changing process.
It improves the efficiency of stacker crane changing lanes, reduces installation costs, and ensures the stability and accuracy of stacker crane during lane changing.
Smart Images

Figure CN223408638U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of stackers, in particular to a lane-changing device for stackers. Background Art
[0002] The invention patent with patent number 202211363507.4 discloses a stacker aisle replacement system and a stacker vertical warehouse. The stacker aisle replacement system includes a ground translation module, a first mobile slide module and a second mobile slide module. The ground translation module includes a first slide rail. The first drive component of the first mobile slide module drives the first sliding plate to slide along the first slide rail. The second slide rail is arranged on the first sliding plate and is parallel to the extension direction of the aisle. A accommodating space for the stacker is formed on the mobile frame. The docking rail is arranged on the mobile frame. The second drive component drives the mobile frame to slide along the second slide rail so that the docking rail docks with the shelf rail arranged in the aisle. The stacker can move between the aisle and the accommodating space along the docking rail and the shelf rail after docking.
[0003] This patent disclosure has certain flaws. After the first drive assembly drives the first movable slide module along the first slide rail to a position directly opposite the aisle where the stacker is located, the second drive assembly is required to drive the second movable slide module along the second slide rail. The stacker then moves along the docked overhead and floor rails into the accommodation space of the movable frame. The movement and docking process of the second movable slide module is overly complex and time-consuming, affecting the efficiency of the stacker in changing aisles. Summary of the Invention
[0004] In response to the above technical problems, the utility model provides a stacker lane-changing device, which moves the stacker from the lane where it is located to another lane through the stacker lane-changing device, thereby improving the use efficiency of the stacker and reducing the installation cost.
[0005] The technical solution adopted by the utility model to solve the above technical problems is: a stacker lane changing device is installed on one side of a plurality of parallel lane tracks for the movement of the stacker, two lane changing ground rails arranged perpendicular to the lane tracks are provided at one end of the lane tracks, and a movable steel frame platform is provided on the lane changing ground rails; the steel frame platform is provided with a walking wheel group cooperating with the lane changing ground rails; a lane changing guide rail is provided in the middle of the steel frame platform for docking with the lane track where the stacker is located, and the height of the lane changing guide rail is the same as the height of the lane track; side pulley brackets are provided on the front and rear sides of the steel frame platform, and side pulley guide rods for fixing the stacker shelves are provided on the upper ends of the side pulley brackets.
[0006] In order to optimize the above technical solution, the present invention also includes the following improved technical solution.
[0007] The steel frame platform is provided with a first busbar track that cooperates with the stacker; the ground on the right side of the lane change ground rail is provided with a second busbar track that cooperates with the lane change mobile frame.
[0008] The above-mentioned side pulley bracket is provided with a photoelectric detection device for detecting whether a stacker is passing by; a probe sensor for sensing the head end of the stacker is provided at the right end of the steel frame platform; a safety grating for sensing the stacker is provided on the side of the walking wheel mounting frame facing the aisle change rail; a laser rangefinder for positioning the aisle change mobile frame is provided at the front end of the steel frame platform, and a reflector for cooperating with the laser rangefinder is fixed on the ground.
[0009] The four corners of the above-mentioned steel frame platform are respectively provided with walking wheel mounting frames for installing the walking wheel group; the walking wheel group includes a walking driving wheel group and a walking driven wheel group, the two groups of walking driving wheel groups are located on the front side of the steel frame platform, and the two groups of walking driven wheel groups are located on the rear side of the steel frame platform; brushes are provided on the front and rear sides of the walking wheel seat.
[0010] The above-mentioned walking driving wheel group includes a walking wheel seat, a walking motor, and a rubber-coated wheel. The walking driven wheel group includes a walking wheel seat and a rubber-coated wheel. A rotatable motor output shaft is installed in the walking wheel seat, and the rubber-coated wheel is installed on the motor output shaft. Eccentric adjustment seats are connected to both ends of the motor output shaft.
[0011] A travel motor for driving the rubber-coated wheel to rotate is provided on one side of the travel wheel seat in the travel drive wheel group. One end of the drive shaft of the travel motor is connected to the reducer, and the output end of the reducer is connected to one end of the motor output shaft.
[0012] Compared to existing technologies, the lane-changing device for a stacker crane in this utility model uses a traveling wheel assembly to drive a lane-changing mobile frame to the corresponding lane track. The lane-changing guide rails on the lane-changing mobile frame directly connect to the lane track, saving time. During the lane-changing process, the side pulley brackets on the lane-changing mobile frame can secure the stacker crane and prevent it from shaking. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the three-dimensional structure of this embodiment.
[0014] Figure 2 This is an exploded view of the three-dimensional structure of the travel drive wheel set.
[0015] Figure 3 It is an exploded view of the three-dimensional structure of the walking driven wheel group.
[0016] Figure 4 It is a schematic diagram of the three-dimensional structure of the lane-changing mobile frame.
[0017] Figure 5 It is a three-dimensional structural diagram of the tunnel ground rail, steel frame platform and walking wheel set. DETAILED DESCRIPTION
[0018] The embodiments of the present invention are described in further detail below with reference to the accompanying drawings.
[0019] Figures 1 to 5 Shown is a schematic structural diagram of the present utility model.
[0020] The accompanying drawings are marked as follows: stacker 1, tunnel track 2, tunnel change ground rail 3, steel frame platform 4, walking wheel mounting frame 5, walking drive wheel group 6, walking driven wheel group 7, walking wheel seat 8, installation long plate 8a, installation wide plate 8b, installation top plate 8c, rubber-coated wheel 9, motor output shaft 10, eccentric adjustment seat 11, bearing 12, bearing spacer 13, correction sleeve 14, spacer 15, walking motor 16, reducer 17, motor connecting plate 18, eccentric seat ring 19, brush 20, brush mounting frame 21, guide wheel 22, brush anti-collision block 23, tunnel change guide rail 24, safety grating 25, first busbar rail 26, side pulley bracket 27, side pulley guide rod 28, cargo detection photoelectric 29, probe sensor 30, tunnel entry photoelectric 31, second busbar rail 32, laser rangefinder 33, reflector 34.
[0021] For the convenience of description, in this embodiment, the moving direction of the stacker 1 is unified as left-right movement, and the moving direction of the steel frame platform 4 is unified as front-back movement.
[0022] like Figure 1 As shown, a stacker lane changing device of the present invention includes a lane track 2, a lane changing ground rail 3 and a steel frame platform 4. The stacker 1 moves left and right along the lane changing guide rail 24 on the steel frame platform 4 from the lane track 2 on which it is located, and the walking wheel group on the steel frame platform 4 drives the stacker 1 to move forward and backward along the lane changing ground rail 3 to the next lane track 2.
[0023] Multiple parallel laneway tracks 2 are installed on the ground, and the stacker 1 moves on the laneway tracks 2. Two parallel laneway change rails 3 are installed at one end of the laneway tracks 2. The laneway change rails 3 are installed perpendicular to the laneway tracks 2. A steel frame platform 4 is installed on the laneway change rails 3 and moves along the laneway change rails 3.
[0024] The steel frame platform 4 has four corners with travel wheel mounting brackets 5. Two travel wheel assemblies are mounted on the left and right sides of the steel frame platform 4 via the travel wheel mounting brackets 5. The two travel wheel assemblies move forward and backward along the two laneway rails 3. The travel wheel assemblies include a travel drive wheel assembly 6 and a travel driven wheel assembly 7. The two travel drive wheel assemblies 6 are mounted on the front side of the steel frame platform 4, and the two travel driven wheel assemblies 7 are mounted on the rear side of the steel frame platform 4.
[0025] like Figure 2 As shown, the travel drive wheel assembly 6 includes a travel wheel seat 8, a travel motor 16, and a rubber-coated wheel 9. The travel motor 16 drives the rubber-coated wheel 9 installed in the travel wheel seat 8 to move along the tunnel ground rail 3.
[0026] The travel wheel base 8 consists of two long mounting plates 8a, two wide mounting plates 8b, and a top mounting plate 8c. A rotatable motor output shaft 10 is mounted within the travel wheel base 8, onto which the rubber-coated wheel 9 is mounted. Eccentric adjustment seats 11 are located at each end of the motor output shaft 10. These seats house two bearings 12, which are connected by bearing spacers 13. The eccentric adjustment seats 11 are mounted on the outside of the wide mounting plates 8b via the bearings 12. A correction sleeve 14 is also mounted on the motor output shaft 10, secured to it via spacers 15.
[0027] A travel motor 16 for driving the motor output shaft 10 is provided on the outside of the installation wide plate 8b. A reducer 17 is provided at one end of the drive shaft of the travel motor 16. The output end of the reducer 17 is connected to one end of the motor output shaft 10. A motor connecting plate 18 is provided in front of the reducer 17. An eccentric seat collar 19 is provided in front of the motor connecting plate 18. The reducer 17 is connected to the eccentric seat collar 19 through the motor connecting plate 18. The eccentric seat collar 19 is installed on the outside of the eccentric adjustment seat 11.
[0028] Brush mounting brackets 21 are provided on both the front and rear sides of the travel wheel seat 8. Brushes 20 are mounted on the front and rear sides of the travel wheel seat 8 through the brush mounting brackets 21. Two symmetrically mounted guide wheels 22 are provided below the brush mounting brackets 21. During the movement of the travel wheel assembly, the guide wheels 22 cooperate with the lane change track 3 to accurately guide the steel frame platform 4 along the lane change track 3. Two sets of travel drive wheel assemblies 6 are mounted on the front side of the steel frame platform 4. The front side of the brush mounting brackets 21 is also equipped with a brush anti-collision block 23 to prevent accidental collisions.
[0029] like Figure 3 As shown, the traveling driven wheel group 7 includes a traveling wheel seat 8 and a rubber-coated wheel 9. When the traveling driving wheel drives the steel frame platform 4 to move forward and backward along the tunnel ground rail 3, the traveling driven wheel group 7 follows the traveling driving wheel group 6 to move forward and backward.
[0030] The travel wheel base 8 consists of two long mounting plates 8a, two wide mounting plates 8b, and a top mounting plate 8c. A rotatable motor output shaft 10 is mounted within the travel wheel base 8, onto which the rubber-coated wheel 9 is mounted. Eccentric adjustment seats 11 are located at each end of the motor output shaft 10. These seats house two bearings 12, which are connected by bearing spacers 13. The eccentric adjustment seats 11 are mounted on the outside of the wide mounting plates 8b via the bearings 12. A correction sleeve 14 is also mounted on the motor output shaft 10, secured to it via spacers 15.
[0031] Brush mounting brackets 21 are provided on both sides of the traveling wheel seat 8, and brushes 20 are installed on both sides of the traveling wheel seat 8 through the brush mounting brackets 21. Two symmetrically installed guide wheels 22 are provided below the brush mounting brackets 21. Two sets of traveling driven wheel groups 7 are installed on the rear side of the steel frame platform 4, and brush anti-collision blocks 23 are installed on the rear side of the brush mounting brackets 21.
[0032] like Figure 4 and Figure 5 As shown, a lane-changing guide rail 24 is provided in the middle of the steel frame platform 4. The height of the lane-changing guide rail 24 is maintained at the same height as the lane track 2 on which the stacker 1 travels. After the traveling wheel group drives the steel frame platform 4 to move to the lane track 2 where the stacker 1 is located, the lane-changing guide rail 24 docks with the lane track 2, and the stacker 1 can move from the lane track 2 along the lane-changing guide rail 24 to the steel frame platform 4.
[0033] A safety light barrier 25 is installed on the side of the travel wheel mounting frame 5 facing the lane change rail 3. When the stacker 1 passes through the safety light barrier 25, it emits a signal. A first busbar 26 is installed on the steel frame platform 4. When the stacker 1 moves along the lane change rail 24 onto the steel frame platform 4, the busbar head on one side of the stacker 1 contacts and mates with the first busbar 26. The first busbar 26 provides power to the stacker 1 during the lane change process.
[0034] Side pulley brackets 27 are provided on both the front and rear sides of the steel frame platform 4. Side pulley guide rods 28 are provided on the upper ends of the side pulley brackets 27. The side pulley guide rods 28 can fix the stacker 1 on the lane-changing mobile frame, and the stacker 1 will not shake when the lane-changing mobile frame moves back and forth.
[0035] A cargo detection photoelectric device 29 is provided on the side pulley bracket 27. The cargo detection photoelectric device 29 detects when the stacker 1 passes through the cargo detection photoelectric device 29 and sends a signal. A probe sensor 30 is provided at the right end of the steel frame platform 4. When the head end of the stacker 1 moves along the lane change guide rail 24 and passes through the probe sensor 30, the probe sensor 30 sends a signal and the stacker 1 stops moving.
[0036] An entry photoelectric device 31 is provided on the side of the steel frame platform 4 facing the tunnel rail 3. The wheels on the stacker 1 pass through the entry photoelectric device 31. The entry photoelectric device 31 determines whether the position of the stacker 1 is correct by sensing the wheels on the stacker 1, and then drives the stacker 1 to the correct position through the walking wheel group.
[0037] A second busbar rail 32 is installed on the ground to the right of the lane-changing ground rail 3, parallel to the lane-changing ground rail 3. When the lane-changing mobile frame moves back and forth along the lane-changing ground rail 3, the busbar head on the lane-changing mobile frame contacts and mates with the second busbar rail 32. The second busbar rail 32 supplies power to the lane-changing mobile frame and the first busbar rail 26 on the lane-changing mobile frame during the lane-changing process.
[0038] A laser rangefinder 33 is installed on the front side of the steel frame platform 4, and a reflector 34 that cooperates with the laser rangefinder 33 is fixed on the ground. When the lane-changing mobile frame moves back and forth, the laser rangefinder 33 can measure the distance between it and the reflector 34, and can accurately position the lane-changing mobile frame.
[0039] The best embodiment of the present invention has been described, and various changes or modifications made by ordinary technicians in this field will not depart from the scope of the present invention.
Claims
1. A stacker lane changing device, installed on one side of a plurality of parallel lane tracks (2) for the stacker (1) to move, characterized by: Two lane-changing ground rails (3) arranged perpendicularly to the lane-changing ground rails (2) are provided at one end of the lane-changing ground rails (2); a movable steel frame platform (4) is provided on the lane-changing ground rails (3); the steel frame platform (4) is provided with a walking wheel group matched with the lane-changing ground rails (3); a lane-changing guide rail (24) for docking with the lane-changing ground rails (2) where the stacker (1) is located is provided in the middle of the steel frame platform (4); the height of the lane-changing guide rail (24) is the same as that of the lane-changing rails (2); side pulley brackets (27) are provided on both the front and rear sides of the steel frame platform (4), and a side pulley guide rod (28) for fixing the shelf of the stacker (1) is provided at the upper end of the side pulley bracket (27).
2. A stacker lane changing device according to claim 1, characterized in that: The steel frame platform (4) is provided with a first busbar rail (26) cooperating with the stacker (1); the ground on the right side of the lane change ground rail (3) is provided with a second busbar rail (32) cooperating with the lane change mobile frame.
3. A stacker lane changing device according to claim 2, characterized in that: The side pulley bracket (27) is provided with a cargo detection photoelectric device (29) for detecting whether the stacker (1) passes by; the right end of the steel frame platform (4) is provided with a probe sensor (30) for sensing the head end of the stacker (1); the four corners of the steel frame platform (4) are respectively provided with a walking wheel mounting frame (5) for mounting a walking wheel group; the walking wheel mounting frame (5) is provided with a safety grating (25) for sensing the stacker (1) on the side facing the lane change ground rail (3); the front end of the steel frame platform (4) is provided with a laser rangefinder (33) for positioning the lane change mobile frame, and a reflector (34) is fixedly provided on the ground to cooperate with the laser rangefinder (33).
4. The stacker crane lane changing device according to claim 3, characterized in that: The traveling wheel group comprises a traveling driving wheel group (6) and a traveling driven wheel group (7), the two traveling driving wheel groups (6) are located on the front side of the steel frame platform (4), and the two traveling driven wheel groups (7) are located on the rear side of the steel frame platform (4).
5. The stacker crane lane changing device according to claim 4, characterized in that: The travel driving wheel group (6) comprises a travel wheel seat (8), a travel motor (16), and a rubber-coated wheel (9); the travel driven wheel group (7) comprises a travel wheel seat (8) and a rubber-coated wheel (9); a rotatable motor output shaft (10) is installed in the travel wheel seat (8); the rubber-coated wheel (9) is installed on the motor output shaft (10); and eccentric adjustment seats (11) are connected to both ends of the motor output shaft (10); and brushes (20) are provided on the front and rear sides of the travel wheel seat (8).
6. The stacker lane changing device according to claim 5, characterized in that: A travel motor (16) for driving the rubber-coated wheel (9) to rotate is provided on one side of the travel wheel seat (8) in the travel drive wheel group (6); one end of the drive shaft of the travel motor (16) is connected to a reducer (17); and the output end of the reducer (17) is connected to one end of the motor output shaft (10).
Citation Information
Patent Citations
Stacker roadway replacing system and stacker vertical warehouse
CN118025693A