Curve plow discharger

Through the design of a curved plow-type unloader, the use of high-chromium manganese alloy and fluorine-grafted modified temperature-resistant polyurethane plow blades, combined with a hydraulic drive mechanism, the problem of the plow-type unloader's inconvenience in switching between single-sided and double-sided unloading is solved, and flexible unloading mode switching is achieved and the safety of the equipment is improved.

CN223408873UActive Publication Date: 2025-10-03XIANGYANG HETONGLI CONVEYING EQUIP CO LTD
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Patent Information

Application Number
CN202422914375.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-27
Publication Date
2025-10-03
Estimated Expiration
2034-11-27

AI Technical Summary

Technical Problem

The existing plow-type discharger is inconvenient to switch between single-side discharge and double-side discharge, and is prone to spillage and equipment damage during the discharge process.

Method used

A curved plow-type unloader was designed. The plow blades were made of high-chromium manganese alloy and fluorine-grafted modified temperature-resistant polyurethane material, combined with a hydraulic drive mechanism to achieve free switching between single-sided and double-sided unloading. The curved plow blade design reduces material spillage and improves equipment safety and durability.

Benefits of technology

The unloader can be flexibly switched between single-side and double-side unloading, which reduces material spillage, improves the versatility and safety of the equipment, and extends the service life of the equipment.

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Abstract

The utility model relates to the technical field of dischargers, and discloses a curved plow discharger which comprises a base, a carrier roller frame and a plowshare assembly, a driving mechanism for driving the carrier roller frame and the plowshare assembly to ascend and descend is installed on the base, the plowshare assembly comprises a fixing piece and first coulters fixed to the two sides of the fixing piece, and the first coulters are fixed to the two sides of the fixing piece. A second coulter matched with the first coulter for single-side discharging is installed on the fixing piece. The unloader has the following advantages and effects that the unloader can be freely switched between single-side unloading and double-side unloading according to machining requirements, and the multifunctionality of equipment is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of dischargers, in particular to a curved plow type discharger. Background Art

[0002] A plow-type discharger is a commonly used unloading device on a belt conveyor. Existing plow-type dischargers are divided into single-sided dischargers and double-sided dischargers according to the discharge position. The single-sided discharger mainly distributes material to one side of the belt, and its plowshare style is usually straight. The double-sided discharger distributes material to both sides of the belt, and the plowshare style is mostly V-shaped, and usually a double-plowshare style. When different material distribution requirements arise during operation, it is necessary to switch between the two dischargers, which is relatively inconvenient. Utility Model Content

[0003] The utility model aims to provide a curved plough type discharger, which has the effect of freely switching the discharger between single-side discharge and double-side discharge according to processing requirements.

[0004] The above technical purpose of the present utility model is achieved through the following technical solutions: a curved plow type discharger, comprising a base, a roller frame and a plow head assembly, the base is equipped with a driving mechanism for driving the roller frame and the plow head assembly to rise and fall, the plow head assembly comprises a fixing member and a first plow blade fixed on both sides of the fixing member, the fixing member is equipped with a second plow blade for cooperating with the first plow blade for single-sided unloading.

[0005] By adopting the above technical solution, the unloader cooperates with the conveying device. During double-sided unloading, the first plowshares on both sides of the fixed part are used to unload the material, and the material is guided to both sides of the roller frame. During single-sided unloading, the second plowshare is installed on the fixed part and cooperates with the first plowshare on the left or right side of the fixed part to guide the material to the left or right side of the roller frame, thereby realizing free switching between single-sided unloading and double-sided unloading according to work needs, thereby improving the versatility of the equipment.

[0006] The present invention is further configured as follows: the first coulter is configured as a curve.

[0007] By adopting the above technical solution, the material can enter the hoppers on both sides accurately and smoothly in a parabolic form during unloading, reducing the problem of material spillage during unloading.

[0008] The present invention is further configured as follows: the first coulter includes a main coulter and an auxiliary coulter, the main coulter is made of high chromium manganese alloy, and the auxiliary coulter is made of fluorine-grafted modified heat-resistant polyurethane.

[0009] By adopting the above technical solution, the main plow blade adopts high chromium manganese alloy so that it can withstand greater impact force and pressure, and is not easy to break or deform during operation; the auxiliary plow blade adopts fluorine-grafted modified heat-resistant polyurethane to give it good elasticity and toughness, which can effectively absorb impact force, reduce damage to equipment during operation, and improve work safety.

[0010] The present invention is further configured as follows: the second coulter is configured in a curved shape connected to the first coulter.

[0011] By adopting the above technical solution, the first coulter and the second coulter are connected and cooperated with the single-side guided unloading, and the unloading is cleaner.

[0012] The present invention is further configured such that the bottom ends of the first coulter and the second coulter are both provided with an inclination angle.

[0013] By adopting the above technical solution, the material can be plowed up easily and smoothly. Compared with the straight plow blade, the resistance during unloading is smaller, the flushing friction of the plow blade is also smaller, and the equipment is more durable.

[0014] The present invention is further configured as follows: mounting plates are fixed on both sides of the first coulter, and through holes are provided on adjacent sides of the two first coulters. The mounting plates pass through the through holes and are fixed to the fixing members via connecting members.

[0015] By adopting the above technical solution, the mounting plate is installed on the fixing part through the connecting part, and then the second coulter is fixed relative to the fixing part, so that the first coulter and the second coulter cooperate to unload on one side; the connecting part is also convenient for disassembly, and the second coulter is removed from the fixing part when double-sided unloading is required.

[0016] The present invention is further configured as follows: the connecting member is configured as a mounting bolt that is threadedly connected to the mounting plate and extends into the fixing member.

[0017] By adopting the above technical solution, the mounting bolts can provide high connection strength while being convenient for disassembly and reassembly, and are suitable for bearing large tensile and shear forces.

[0018] The utility model is further configured as follows: the driving mechanism includes a hydraulic cylinder hinged to the base, a connecting frame hinged to the base and a movable frame hinged to the base, the fixing member is fixed to the movable frame, the output end of the hydraulic cylinder is hinged to the connecting frame, and a first connecting rod is fixed between the connecting frame and the movable frame.

[0019] By adopting the above technical solution, when the unloading work begins, the output end of the hydraulic cylinder extends through the first connecting rod and the connecting frame to push the movable frame to rotate and descend relative to the base, and then the movable frame drives the plowshare assembly to descend.

[0020] The present invention is further configured as follows: a support rod is hinged between the roller frame and the base, and a second connecting rod is hinged between the support rod and the connecting frame.

[0021] By adopting the above technical solution, the output end of the hydraulic cylinder extends out through the connecting frame and the second connecting rod to pull the roller frame up relative to the base, and finally the bottom side of the plow head assembly and the upper side of the roller frame are in contact with each other to perform unloading work; the driving mechanism can adjust the height of the plow blade to better contact the conveyor belt. During operation, the plow blade will not be lifted or shaken by the impact force of the material, thereby avoiding the conveyor belt from being torn, worn and leaking coal.

[0022] The present invention is further configured as follows: a plurality of support rods are provided, and the plurality of support rods are located at the four corners of the roller frame.

[0023] By adopting the above technical solution, multiple support rods jointly support the roller frame, making the overall structure more stable.

[0024] The beneficial effects of the utility model are:

[0025] 1. The unloader cooperates with the conveying device. In double-sided unloading, the first coulters on both sides of the fixed part are used to unload the material, guiding the material to the two sides of the roller frame. In single-sided unloading, the second coulter is installed on the fixed part and cooperates with the first coulter on the left or right side of the fixed part to guide the material to the left or right side of the roller frame. This allows free switching between single-sided unloading and double-sided unloading according to operational needs, thereby improving the versatility of the equipment.

[0026] 2. The main coulter is made of high-chromium manganese alloy, which enables it to withstand greater impact and pressure and is not easily broken or deformed during operation. The auxiliary coulter is made of fluorine-grafted modified heat-resistant polyurethane, which has good elasticity and toughness, can effectively absorb impact, reduce damage to equipment during operation, and improve work safety.

[0027] 3. The driving mechanism can adjust the height of the plow blade so that it is close to the conveyor belt at the best surface. During operation, the plow blade will not be lifted or shaken by the impact of the material, thus avoiding the conveyor belt from being torn, worn and leaking coal. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0029] Figure 1 It is a schematic structural diagram of the utility model.

[0030] Figure 2 It is a schematic diagram of the top structure of the utility model.

[0031] Figure 3 yes Figure 2 Enlarged view of point A in the middle.

[0032] In the figure, 1. base; 2. roller frame; 3. plowshare assembly; 31. fixing part; 32. first plowshare; 32a. main plowshare; 32b. auxiliary plowshare; 4. driving mechanism; 41. hydraulic cylinder; 42. connecting frame; 43. movable frame; 44. first connecting rod; 45. support rod; 46. second connecting rod; 5. second plowshare; 6. inclination angle; 7. mounting plate; 8. through hole; 9. mounting bolt. DETAILED DESCRIPTION

[0033] The following will clearly and completely describe the technical solutions of the present invention in conjunction with specific embodiments. Obviously, the embodiments described are only some of the embodiments of the present invention, and not all of them. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without inventive effort are also within the scope of protection of the present invention.

[0034] Example 1, a curved plow type discharger, such as Figure 1-3 As shown, it includes a base 1, a roller frame 2 and a plowshare assembly 3. A driving mechanism 4 for driving the roller frame 2 and the plowshare assembly 3 to rise and fall is installed on the base 1. The plowshare assembly 3 includes a fixing member 31 and a first plowshare 32 fixed on both sides of the fixing member 31. A second plowshare 5 for cooperating with the first plowshare 32 for unilateral unloading is installed on the fixing member 31.

[0035] Furthermore, the first coulter 32 is configured to be curved.

[0036] Furthermore, the first coulter 32 includes a main coulter 32a and an auxiliary coulter 32b. The main coulter 32a is made of high chromium manganese alloy, and the auxiliary coulter 32b is made of fluorine-grafted modified heat-resistant polyurethane.

[0037] Furthermore, the second coulter 5 is configured to be in a curved shape connected to the first coulter 32 .

[0038] Furthermore, the bottom ends of the first coulter 32 and the second coulter 5 are both provided with an inclination angle 6 .

[0039] Furthermore, mounting plates 7 are fixed on both sides of the first coulter 32 , and through holes 8 are provided on adjacent sides of the two first coulters 32 . The mounting plates 7 pass through the through holes 8 and are fixed to the fixing member 31 via a connecting member.

[0040] Furthermore, the connecting member is configured as a mounting bolt 9 threadedly connected to the mounting plate 7 and extending into the fixing member 31 .

[0041] Furthermore, the driving mechanism 4 includes a hydraulic cylinder 41 hinged to the base 1, a connecting frame 42 hinged to the base 1 and a movable frame 43 hinged to the base 1, the fixing member 31 is fixed on the movable frame 43, the output end of the hydraulic cylinder 41 is hinged to the connecting frame 42, and a first connecting rod 44 is fixed between the connecting frame 42 and the movable frame 43.

[0042] Furthermore, a support rod 45 is hinged between the roller frame 2 and the base 1 , and a second connecting rod 46 is hinged between the support rod 45 and the connecting frame 42 .

[0043] Furthermore, a plurality of support rods 45 are provided, and the plurality of support rods 45 are located at the four corners of the roller frame 2 .

[0044] Working principle: The unloader cooperates with the conveying device. During bilateral unloading, the first plowshares 32 on both sides of the fixing part 31 are used to unload the material, and the material is guided to both sides of the roller frame 2. During unilateral unloading, the mounting plate 7 is passed through the through hole 8, and the second plowshare 5 is installed on the fixing part 31 by the mounting bolt 9, and cooperates with the first plowshare 32 on the left or right side of the fixing part 31 to guide the material to the left side of the roller frame 2 or the right side of the roller frame 2; when the unloading work starts, the output end of the hydraulic cylinder 41 extends through the first connecting rod 44 and the connecting frame 42 to push the movable frame 43 to rotate and descend relative to the base 1, and then the movable frame 43 drives the plowshare assembly 3 to descend, and the output end of the hydraulic cylinder 41 extends through the connecting frame 42 and the second connecting rod 46 to pull the roller frame 2 to rise relative to the base 1, and finally the bottom side of the plowshare assembly 3 and the upper side of the roller frame 2 are abutted to perform unloading.

[0045] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A curved plow type discharger, comprising a base (1), a roller frame (2) and a plowshare assembly (3), characterized in that: A driving mechanism (4) for driving the roller frame (2) and the plowshare assembly (3) to rise and fall is installed on the base (1); the plowshare assembly (3) comprises a fixing member (31) and a first plowshare (32) fixed on both sides of the fixing member (31); and a second plowshare (5) for cooperating with the first plowshare (32) for single-sided unloading is installed on the fixing member (31).

2. The curved plow type discharger according to claim 1, characterized in that: The first plowshare (32) is configured in a curved shape.

3. The curved plow type discharger according to claim 1, characterized in that: The first coulter (32) comprises a main coulter (32a) and an auxiliary coulter (32b), the main coulter (32a) is made of high chromium manganese alloy, and the auxiliary coulter (32b) is made of fluorine-grafted modified heat-resistant polyurethane.

4. The curved plow type discharger according to claim 2, characterized in that: The second coulter (5) is configured in a curved shape to connect with the first coulter (32).

5. The curved plow type discharger according to claim 4, characterized in that: The bottom ends of the first coulter (32) and the second coulter (5) are both provided with an inclination angle (6).

6. The curved plow type discharger according to claim 1, characterized in that: Mounting plates (7) are fixed on both sides of the first coulter (32), and through holes (8) are provided on adjacent sides of the two first coulters (32). The mounting plates (7) pass through the through holes (8) and are fixed to the fixing member (31) via a connecting member.

7. The curved plow type discharger according to claim 6, characterized in that: The connecting member is configured as a mounting bolt (9) threadedly connected to the mounting plate (7) and extending into the fixing member (31).

8. The curved plow type discharger according to claim 1, characterized in that: The driving mechanism (4) comprises a hydraulic cylinder (41) hinged to the base (1), a connecting frame (42) hinged to the base (1), and a movable frame (43) hinged to the base (1); the fixing member (31) is fixed to the movable frame (43); the output end of the hydraulic cylinder (41) is hinged to the connecting frame (42); and a first connecting rod (44) is fixed between the connecting frame (42) and the movable frame (43).

9. The curved plow type discharger according to claim 8, characterized in that: A support rod (45) is hinged between the roller frame (2) and the base (1), and a second connecting rod (46) is hinged between the support rod (45) and the connecting frame (42).

10. The curved plow type discharger according to claim 9, characterized in that: There are multiple support rods (45), and the multiple support rods (45) are located at the four corners of the roller frame (2).