Ton bag automatic pouring and overturning mechanism
By designing the turning frame, base and clamping column structure, the ton bag can be quickly clamped and fixed, which solves the problem of cumbersome operation of the existing ton bag turning mechanism clamp and improves the ton bag unloading efficiency.
Patent Information
- Application Number
- CN202422595177.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-28
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-10-28
AI Technical Summary
The clamp operation steps of the existing ton bag turning mechanism are cumbersome, resulting in low ton bag unloading efficiency.
An automatic dumping and turning mechanism for ton bags is designed, which adopts a turning frame, base, top plate and clamping column structure, and realizes rapid clamping and fixing through the clamping groove and spring mechanism of the lifting ring.
It simplifies the fixing operation of the ton bag and improves the efficiency of turning and unloading.
Smart Images

Figure CN223408986U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ton bag unloading, in particular to an automatic unloading and turning mechanism for ton bags. Background Art
[0002] Ton bags are a popular term for bulk bags, primarily used to hold and transport large quantities of bulk materials such as chemicals, fertilizers, grain, and minerals. These bags have a large capacity and can hold powders, granules, or other bulk materials. The Ton Bag Automatic Unloading and Turning Mechanism is an automated device used to handle ton bags. Its primary function is to automatically turn and empty the bags.
[0003] Before using the bag turning mechanism to turn the bag, it is necessary to manually secure the bag to the turning platform using clamps, clips, or other fixing devices to prevent it from sliding or falling off during the turning process. However, the clamps in the turning mechanisms currently available on the market are often too complicated to clamp the bag, making it inconvenient for workers to clamp the bag, thereby reducing the bag turning efficiency. Utility Model Content
[0004] The purpose of the utility model is to solve the shortcomings of the prior art and to propose an automatic dumping and turning mechanism for ton bags.
[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0006] A ton bag automatic unloading and turning mechanism includes a turning mechanism body, a turning frame movably provided on the turning mechanism body, a plurality of bases fixedly provided on the turning frame, and a first side panel and a second side panel fixedly and vertically provided on the top of each base; a top panel is vertically movably provided above the base, two limiting columns are fixedly and vertically provided on the bottom of the top panel, and corresponding limiting columns on the second side panel are adapted to provide limiting cavities.
[0007] In addition, a preferred structure is that a third side plate is fixed vertically downward on one side of the top plate, and the third side plate is located on the outside of the second side plate.
[0008] In addition, a preferred structure is that two guide columns are fixed vertically upward on the top of the first side plate, and the top plate is guided and moved by the guide columns.
[0009] In addition, a preferred structure is that two first card slots are provided inwardly on the outer sides of the second side plates, and the first card slots pass through the limiting cavity.
[0010] In addition, a preferred structure is that an adjustment groove and a second groove are respectively provided on the third side plate and the limiting column to align with and correspond to the first groove, and a through hole is provided at the end of the adjustment groove.
[0011] In addition, the preferred structure is that a spring is provided in the adjustment slot, and a clamping column is connected to the other end of the spring, the clamping column is adapted to the first clamping slot, the second clamping slot and the adjustment slot, and an adjustment column is fixedly provided on one end of the clamping column connected to the spring, and the adjustment column passes through the through hole.
[0012] The beneficial effects of the utility model are as follows: the ton bag can be flipped and unloaded through the setting of the flipping mechanism body and the flipping frame, and the lifting rings on the ton bag can be clamped and fixed through the coordination setting between the base, the top plate and the clamping column. This method of fixing and clamping the ton bag is quick and convenient, which not only reduces the operation time of the staff, but also improves the flipping and unloading efficiency of the ton bag. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is a structural diagram of a ton bag automatic unloading and turning mechanism proposed by the utility model;
[0014] Figure 2 This is a structural diagram of the base and top plate of a ton bag automatic unloading and turning mechanism proposed in the utility model;
[0015] Figure 3 for Figure 2 Schematic diagram of explosion structure in ;
[0016] Figure 4 for Figure 3 A schematic diagram of the internal structure of the second side panel;
[0017] Figure 5 This is a structural diagram of the top plate, the third side plate and the limiting column of the automatic dumping and turning mechanism of a ton bag proposed in the utility model;
[0018] Figure 6 for Figure 5 Schematic diagram of the internal structure.
[0019] In the figure: 1 flip mechanism body, 11 flip frame, 2 base, 21 first side plate, 211 guide column, 22 second side plate, 221 limit cavity, 222 first slot, 3 top plate, 31 third side plate, 311 adjustment slot, 312 through hole, 32 limit column, 321 second slot, 4 clamping column, 41 adjustment column, 42 spring. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0021] Reference Figure 1-6A ton bag automatic unloading and turning mechanism includes a turning mechanism body 1, a turning frame 11 movably mounted on the turning mechanism body 1, and multiple bases 2 fixedly mounted on the turning frame 11. A first side panel 21 and a second side panel 22 are fixedly mounted vertically on the top of each base 1. A top panel 3 is vertically mounted above the base 2, and two limiting posts 32 are fixedly mounted vertically downward on the bottom of the top panel 3. The second side panels 22 each have a limiting cavity 221 adapted to correspond to the limiting posts 32.
[0022] The turning mechanism 1 primarily consists of a turning shaft, a turning frame 11, a drive system, and a control system. During operation, the drive system rotates the turning shaft, causing the bags on the turning frame 11 to turn over and unload. The control system ensures a smooth and safe turning process, enabling automated operation. It's worth noting that this is prior art and will not be elaborated upon further.
[0023] A third side plate 31 is fixed and vertically provided downward on one side of the top plate 3 , and the third side plate 31 is located on the outer side of the second side plate 22 .
[0024] Among them, two guide columns 211 are fixedly arranged vertically upward on the top of the first side plate 21, and the top plate 3 is guided to move by the guide columns 211. Through the provision of the guide columns 211, the stability of the top plate 3 during movement can be improved.
[0025] The outer side of the second side plate 22 is provided with two first slots 222 extending inwardly, and each first slot 222 passes through the limiting cavity 221. The third side plate 31 and the limiting post 32 are provided with an adjustment slot 311 and a second slot 321 respectively corresponding to and aligned with the first slots 222, and a through hole 312 is provided at the end of the adjustment slot 311.
[0026] Among them, a spring 42 is arranged in the adjustment groove 311, and the other end of the spring 42 is connected to a clamping column 4, which is adapted to the first clamping slot 222, the second clamping slot 321 and the adjustment groove 311. An adjustment column 41 is fixedly arranged on one end of the clamping column 4 connected to the spring 42, and the adjustment column 41 passes through the through hole 312.
[0027] In this embodiment, when the ton bag is placed on the turning frame 11, the operator only needs to lock the lifting rings at the bottom of the ton bag into the second side plate 22 of the base 2 to secure the ton bag, thereby enabling the ton bag to be turned and unloaded through the turning mechanism body 1. It is worth noting that the lifting rings at the bottom of the ton bag are prior art and therefore will not be described in detail.
[0028] Furthermore, when the staff needs to install the lifting ring, they only need to pull the adjustment column 41 on the outside of the third side plate 31 outward. At this time, the spring 42 is compressed, and the clamping column 4 moves from the first clamping groove 222 and the second clamping groove 321 to the adjustment groove 311. At this time, the clamping column 4 releases the clamping position of the first clamping groove 222 and the second clamping groove 321, and the staff can move the top plate 31 upward. At this time, the second side plate 22 and the second side plate 31 no longer contact each other, so that the lifting ring of the ton bag can be placed on the inner side of the second side plate 22.
[0029] The staff then simply pulls the top plate 3 and the third side plate 31 downward. As the top plate 3 moves downward, the limiting post 32 re-enters the limiting cavity 221, and the second engaging groove 321 on the limiting post 32 is once again aligned with the first engaging groove 222 on the second side plate 22. At this point, the staff simply releases the locking post 4, and the spring 42 automatically resets itself due to its elastic force. The locking post 4 then automatically resets from the adjustment groove 311 to the first engaging groove 222 and the second engaging groove 321, thereby once again locking the first engaging groove 222 and the second engaging groove 321. This secures the top plate 3 to the outside of the first side plate 21, the second side plate 22, and the third side plate 31, thereby securing the ton bag's lifting ring between the first side plate 21 and the second side plate 22. This method of securing and clamping the ton bag is quick and convenient, reduces staff operating time, and improves the efficiency of flipping and unloading the ton bag.
[0030] In the utility model, the turning and unloading of ton bags can be realized through the arrangement of the turning mechanism body 1 and the turning frame 11. The lifting rings on the ton bags can be clamped and fixed through the coordination arrangement between the base 2, the top plate 3 and the clamping column 4. This method of fixing and clamping the ton bags is quick and convenient, which not only reduces the operation time of the staff, but also improves the turning and unloading efficiency of the ton bags.
[0031] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A ton bag automatic unloading and turning mechanism, comprising a turning mechanism body (1), characterized in that: A turning frame (11) is movably provided on the turning mechanism body (1), a plurality of bases (2) are fixedly provided on the turning frame (11), and a first side plate (21) and a second side plate (22) are fixedly and vertically provided on the top of each base (2); A top plate (3) is vertically movably provided above the base (2), two limiting columns (32) are fixedly provided vertically downward at the bottom of the top plate (3), and corresponding limiting columns (32) on the second side plate (22) are adapted to provide limiting cavities (221).
2. The automatic dumping and turning mechanism for ton bags according to claim 1 is characterized in that: A third side plate (31) is fixedly and vertically arranged downward on one side of the top plate (3), and the third side plate (31) is located outside the second side plate (22).
3. The automatic dumping and turning mechanism for ton bags according to claim 2 is characterized in that: Two guide columns (211) are fixedly and vertically arranged upward on the top of the first side plate (21), and the top plate (3) is guided and moved by the guide columns (211).
4. The automatic dumping and turning mechanism for ton bags according to claim 3 is characterized in that: Two first slots (222) are formed inwardly on the outer sides of the second side plates (22), and the first slots (222) pass through the limiting cavity (221).
5. The automatic dumping and turning mechanism for ton bags according to claim 4 is characterized in that: The third side plate (31) and the limiting column (32) are respectively provided with an adjustment slot (311) and a second adjustment slot (321) adapted to align with the first slot (222), and a through hole (312) is provided at the end of the adjustment slot (311).
6. The automatic dumping and turning mechanism for ton bags according to claim 5 is characterized in that: A spring (42) is provided in the adjustment groove (311), and a clamping column (4) is connected to the other end of the spring (42). The clamping column (4) is adapted to the first clamping groove (222), the second clamping groove (321) and the adjustment groove (311). An adjustment column (41) is fixedly provided on one end of the clamping column (4) connected to the spring (42), and the adjustment column (41) passes through the through hole (312).