Nickel alloy strip processing and winding device
By designing a nickel alloy strip processing and winding device, using steering rollers and cleaning rollers to remove impurities, and combining a clamping mechanism to prevent loosening, the problems of cleanliness and stability of nickel alloy strips during the winding process are solved, and efficient winding and transportation are achieved.
Patent Information
- Application Number
- CN202422708136.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-07
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-11-07
AI Technical Summary
Nickel alloy strips are prone to adhering impurities and dust during the winding process, and are prone to loosening after winding, affecting storage and transportation.
A nickel alloy strip processing and winding device is designed, which includes a winding mechanism, a pressing mechanism and a dust removal mechanism. The steering roller is used to keep the strip level, the cleaning roller wipes the strip, the cleaning roller removes impurities, and the spring rod applies force to make the pressure roller press the strip to prevent it from loosening.
It effectively prevents dust and impurities from adhering to the surface of nickel alloy strips, ensuring cleanliness, and prevents the strips from loosening after winding, facilitating transportation.
Smart Images
Figure CN223409047U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of nickel alloy strip processing, in particular to a nickel alloy strip processing and winding device. Background Art
[0002] Nickel alloy strips have excellent corrosion resistance, high-temperature strength, good toughness, and machinability. These properties have led to their widespread use in aerospace, chemical, petroleum, and electric power industries. After cutting, nickel alloy strips need to be coiled to facilitate transport for subsequent processing.
[0003] During the coiling process, various impurities and dust are easily attached to the surface of the nickel alloy strip, which will affect the storage and subsequent processing of the nickel alloy strip. Moreover, after the coiling is completed, the coiled nickel alloy strip is very easy to become loose if it is not bundled, which seriously affects the transportation. Utility Model Content
[0004] The main purpose of the utility model is to provide a nickel alloy strip processing and winding device, which can effectively solve the problems in the background technology.
[0005] To achieve the above-mentioned purpose, the technical solution adopted by the present invention is as follows: a nickel alloy strip processing and winding device, comprising a winding mechanism, the lower portion of which is mounted on the upper portion of a moving mechanism, the winding mechanism being equipped with a middle portion of a pressing mechanism, and a dust removal mechanism being mounted on the left side of the winding mechanism;
[0006] The dust removal mechanism includes a side plate, a steering roller and a cleaning roller. The right side of the side plate is fixedly connected to the left side of the winding mechanism. The front and rear ends of the steering roller are rotatably connected to the four corners of the opposite side of the side plate. The front and rear ends of the cleaning roller are rotatably connected to the upper and lower sides of the middle part of the side plate.
[0007] The retracting mechanism includes a base plate, two vertical plates, two retracting cones and a reduction motor. The lower end of the vertical plate is fixedly connected to the front and rear sides of the upper part of the base plate. One end of the retracting cone is rotatably connected to the opposite side of the upper part of the vertical plate. The reduction motor is installed on the upper part of one of the vertical plates. The output end of the vertical plate passes through the vertical plate and is fixedly connected to the middle part of one of the retracting cones.
[0008] The retracting cone includes a limit rod, a conical sleeve and a pressure spring. One end of the limit rod is rotatably connected to the opposite side of the upper end of the vertical plate, and one end of the conical sleeve is internally slidably connected to the outer periphery of the limit rod. The pressure spring is arranged between the limit rod and the conical sleeve.
[0009] The moving mechanism includes a support plate, a threaded rod, two cross bars and a servo motor. The front and rear ends of the threaded rod are rotatably connected to the middle part of the support plate, the front and rear ends of the cross bar are fixedly connected to the left and right sides of the support plate, the middle part of the base plate is threadedly connected to the outer periphery of the threaded rod, and the left and right sides of the base plate are slidably connected to the outer periphery of the cross bar. The servo motor is installed on one side of the support plate, and the output end of the servo motor passes through the side wall of the support plate and is fixedly connected to one end of the threaded rod.
[0010] The clamping mechanism includes two spring rods, a bracket and a pressure roller. The upper end of the spring rod is fixedly connected to the front and rear sides of the lower part of the bracket, the lower end of the spring rod is fixedly connected to the front and rear sides of the upper part of the bottom plate, and the front and rear ends of the pressure roller are rotatably connected to the middle part of the bracket.
[0011] A universal wheel is installed at the lower portion of the rear side of the support plate, a foot support is installed at the lower portion of the front side of the support plate, and a handle is installed at the upper portion of the front side of the support plate.
[0012] Compared with the prior art, the present invention has the following beneficial effects:
[0013] The nickel alloy strip is kept horizontal by the steering roller, and then the wound nickel alloy strip is wiped by the cleaning roller to ensure the cleanliness of the nickel alloy strip and prevent dust, impurities, etc. from affecting the storage and subsequent processing of the nickel alloy strip.
[0014] During the winding process, a force is applied upward to the pressure roller through the spring rod, so that the pressure roller is pressed on the lower part of the wound nickel alloy strip to prevent the nickel alloy strip from being loose. After the winding is completed, the nickel alloy strip is bundled and then removed from the winding mechanism, which can effectively prevent the nickel alloy strip from being loose and facilitate transportation. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the three-dimensional structure of a nickel alloy strip processing and winding device of the present invention;
[0016] Figure 2 This is a schematic diagram of the detection mechanism structure of a nickel alloy strip processing and winding device of the present utility model;
[0017] Figure 3 This is a schematic diagram of the dust removal mechanism structure of a nickel alloy strip processing and winding device of the present invention;
[0018] Figure 4 The utility model is a schematic diagram of the winding mechanism structure of a nickel alloy strip processing winding device.
[0019] In the figure: 1. Rewinding mechanism; 101. Bottom plate; 102. Vertical plate; 103. Rewinding cone; 1031. Limit rod; 1032. Conical sleeve; 1033. Pressure spring; 104. Reducer motor; 2. Moving mechanism; 201. Support plate; 202. Threaded rod; 203. Cross bar; 204. Servo motor; 3. Dust removal mechanism; 301. Side plate; 302. Steering roller; 303. Cleaning roller; 4. Pressing mechanism; 401. Spring rod; 402. Bracket; 403. Pressure roller; 5. Handle; 6. Foot support; 7. Universal wheel. DETAILED DESCRIPTION
[0020] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.
[0021] like Figure 1-4 As shown, a nickel alloy strip processing and winding device includes a winding mechanism 1, which is characterized in that: the lower part of the winding mechanism 1 is installed on the upper part of the moving mechanism 2, the winding mechanism 1 is installed with a pressing mechanism 4 in the middle, and a dust removal mechanism 3 is installed on the left side of the winding mechanism 1;
[0022] The dust removal mechanism 3 includes a side plate 301, a steering roller 302 and a cleaning roller 303. The right side of the side plate 301 is fixedly connected to the left side of the winding mechanism 1. The front and rear ends of the steering roller 302 are rotatably connected to the four corners of the opposite side of the side plate 301. The front and rear ends of the cleaning roller 303 are rotatably connected to the upper and lower sides of the middle part of the side plate 301. The nickel alloy strip is kept horizontal by the steering roller 302, and then the wound nickel alloy strip is wiped by the cleaning roller 303, thereby ensuring the cleanliness of the nickel alloy strip and preventing dust, impurities, etc. from affecting the storage and subsequent processing of the nickel alloy strip.
[0023] The winding mechanism 1 includes a base plate 101, two vertical plates 102, two winding cones 103 and a reduction motor 104. The lower end of the vertical plate 102 is fixedly connected to the front and rear sides of the upper part of the base plate 101, and one end of the winding cone 103 is rotatably connected to the opposite side of the upper part of the vertical plate 102. The reduction motor 104 is installed on the upper part of one of the vertical plates 102. The output end of the vertical plate 102 passes through the vertical plate 102 and is fixedly connected to the middle part of one of the winding cones 103. The winding drum is clamped and fixed by the winding cone 103, and then the reduction motor 104 is driven to drive the winding cone 103 to rotate, so that the winding drum rewinds the nickel alloy strip.
[0024] The winding cone 103 includes a limit rod 1031, a conical sleeve 1032 and a pressure spring 1033. One end of the limit rod 1031 is rotatably connected to the opposite side of the upper end of the vertical plate 102, and one end of the conical sleeve 1032 is internally slidably connected to the outer periphery of the limit rod 1031. The pressure spring 1033 is arranged between the limit rod 1031 and the conical sleeve 1032. When installing the winding drum, one end of the winding drum is put on the outer periphery of the conical sleeve 1032 and pressure is applied to it so that the conical sleeve 1032 compresses the pressure spring 1033 and moves toward the vertical plate 102. Then, the other end of the winding drum is aligned with the other conical sleeve 1032. Finally, the applied pressure is slowly reduced, and the pressure spring 1033 drives the conical sleeve 1032 to reset, so that the winding cone 103 is clamped at both ends of the winding drum to clamp and fix the winding drum.
[0025] The moving mechanism 2 includes a support plate 201, a threaded rod 202, two cross bars 203 and a servo motor 204. The front and rear ends of the threaded rod 202 are rotatably connected to the middle of the support plate 201, and the front and rear ends of the cross bars 203 are fixedly connected to the left and right sides of the support plate 201. The middle part of the base plate 101 is threadedly connected to the outer periphery of the threaded rod 202, and the left and right sides of the base plate 101 are slidingly connected to the outer periphery of the cross bars 203. The servo motor 204 is installed on one side of the support plate 201, and the output end of the servo motor 204 passes through the side wall of the support plate 201 and is fixedly connected to one end of the threaded rod 202. The bottom plate 101 is limited by the cross bar 203, so that when the servo motor 204 drives the threaded rod 202 to rotate, the bottom plate 101 can move back and forth, thereby adjusting during winding to prevent the nickel alloy strip from deviating.
[0026] The clamping mechanism 4 includes two spring rods 401, a bracket 402 and a pressure roller 403. The upper end of the spring rod 401 is fixedly connected to the front and rear sides of the lower part of the bracket 402, and the lower end of the spring rod 401 is fixedly connected to the front and rear sides of the upper part of the base plate 101. The front and rear ends of the pressure roller 403 are rotatably connected to the middle part of the bracket 402. During the winding process, a force is applied upward to the pressure roller 403 through the spring rod 401, so that the pressure roller 403 is pressed on the lower part of the wound nickel alloy strip to prevent the nickel alloy strip from being loosened. After the winding is completed, the nickel alloy strip is bundled and then removed from the winding mechanism 1, which can effectively prevent the nickel alloy strip from being loose and facilitate transportation.
[0027] A universal wheel 7 is installed at the lower rear part of the support plate 201, a foot support 6 is installed at the lower front part of the support plate 201, and a handle 5 is installed at the upper front part of the support plate 201. When the device needs to be moved, the handle 5 is lifted upward to make the foot support 6 leave the ground, making it convenient to move the device via the universal wheel 7.
[0028] Working principle:
[0029] The nickel alloy strip is kept horizontal by the steering roller 302, and then the wound nickel alloy strip is wiped by the cleaning roller 303 to ensure the cleanliness of the nickel alloy strip and prevent dust, impurities, etc. from affecting the storage and subsequent processing of the nickel alloy strip. During the winding process, a force is applied upward to the pressure roller 403 through the spring rod 401, so that the pressure roller 403 is pressed on the lower part of the wound nickel alloy strip to prevent the nickel alloy strip from being loose. After the winding is completed, the nickel alloy strip is bundled and then removed from the winding mechanism 1, which can effectively prevent the nickel alloy strip from being loose and facilitate transportation.
[0030] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.
Claims
1. A nickel alloy strip processing and winding device, comprising a winding mechanism (1), characterized in that: The lower portion of the retracting mechanism (1) is mounted on the upper portion of the moving mechanism (2), the middle portion of the pressing mechanism (4) is mounted on the retracting mechanism (1), and the left side of the retracting mechanism (1) is mounted with a dust removal mechanism (3); The dust removal mechanism (3) comprises a side plate (301), a steering roller (302) and a cleaning roller (303); the right side of the side plate (301) is fixedly connected to the left side of the reeling mechanism (1); the front and rear ends of the steering roller (302) are rotatably connected to the four corners of the side plate (301) facing each other; and the front and rear ends of the cleaning roller (303) are rotatably connected to the upper and lower sides of the middle of the side plate (301).
2. The nickel alloy strip processing and winding device according to claim 1, characterized in that: The retracting mechanism (1) comprises a base plate (101), two vertical plates (102), two retracting cones (103) and a reduction motor (104); the lower ends of the vertical plates (102) are fixedly connected to the front and rear sides of the upper portion of the base plate (101); one end of the retracting cone (103) is rotatably connected to the opposite side of the upper portion of the vertical plates (102); the reduction motor (104) is installed on the upper portion of one of the vertical plates (102); and the output end of the vertical plate (102) passes through the vertical plate (102) and is fixedly connected to the middle portion of one of the retracting cones (103).
3. The nickel alloy strip processing and winding device according to claim 2, characterized in that: The retracting cone (103) comprises a limiting rod (1031), a conical sleeve (1032) and a pressure spring (1033); one end of the limiting rod (1031) is rotatably connected to the opposite side of the upper end of the vertical plate (102); one end of the conical sleeve (1032) is internally slidably connected to the outer periphery of the limiting rod (1031); and the pressure spring (1033) is arranged between the limiting rod (1031) and the conical sleeve (1032).
4. The nickel alloy strip processing and winding device according to claim 2, characterized in that: The moving mechanism (2) comprises a support plate (201), a threaded rod (202), two cross rods (203) and a servo motor (204); the front and rear ends of the threaded rod (202) are rotatably connected to the middle of the support plate (201); the front and rear ends of the cross rod (203) are fixedly connected to the left and right sides of the support plate (201); the middle of the base plate (101) is threadedly connected to the outer periphery of the threaded rod (202); the left and right sides of the base plate (101) are slidably connected to the outer periphery of the cross rod (203); the servo motor (204) is mounted on one side of the support plate (201); and the output end of the servo motor (204) passes through the side wall of the support plate (201) and is fixedly connected to one end of the threaded rod (202).
5. The nickel alloy strip processing and winding device according to claim 2, characterized in that: The pressing mechanism (4) comprises two spring rods (401), a bracket (402) and a pressure roller (403), wherein the upper ends of the spring rods (401) are fixedly connected to the front and rear sides of the lower part of the bracket (402), the lower ends of the spring rods (401) are fixedly connected to the front and rear sides of the upper part of the bottom plate (101), and the front and rear ends of the pressure roller (403) are rotatably connected to the middle part of the bracket (402).
6. The nickel alloy strip processing and winding device according to claim 4, characterized in that: A universal wheel (7) is installed on the lower rear portion of the support plate (201), a foot support (6) is installed on the lower front portion of the support plate (201), and a handle (5) is installed on the upper front portion of the support plate (201).