Efficient and rapid automatic take-up unit

Abstract

The utility model relates to an efficient and fast automatic take-up unit, which belongs to the field of take-up units and comprises a tension component arranged in a take-up unit body, the tension component comprises a tension support frame, a rotating shaft, a fixed tension roller and two adjusting frames, and the tension support frame is arranged in the take-up unit body. According to the efficient and rapid automatic take-up unit, through cooperation of the fixed tension roller and the movable tension roller and accurate adjustment of the tension spring and the adjusting cross beam, it is ensured that the tension of a galvanized wire is uniform and stable in the whole take-up process, and therefore the problem that a galvanized wire coil is too tight or too loose due to the fact that the tension is not stable is solved; the length of the movable tension roller is equal to that of the fixed tension roller, and the two ends of the movable tension roller are each provided with an anti-overflow part, so that silk threads are effectively prevented from falling off, winding tightness and uniformity are guaranteed, a convenient tension adjusting path is provided, an operator can rapidly adjust tension according to actual needs, and production flexibility and adaptability are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of wire take-up units, in particular to an efficient and fast automatic wire take-up unit. Background Art

[0002] Galvanized wire is made of high-quality low-carbon steel wire rod. It is made of high-quality low-carbon steel and processed through drawing, pickling and rust removal, high-temperature annealing, hot-dip galvanizing and cooling. Galvanized wire is divided into hot-dip galvanized wire and cold-dip galvanized wire. At present, after the galvanized wire is processed, in order to facilitate the storage of the galvanized wire, the galvanized wire needs to be coiled.

[0003] When the galvanized wire is wound up without effective tension adjustment, it is easy to cause the galvanized wire coil to be too tight or too loose, because the winding device currently used will have the problem of the galvanized wire tension being too loose or too tight when winding the galvanized wire. Too loose or too tight can easily lead to excessive looseness or breakage during winding, and the surface coating of the galvanized wire will be damaged by friction with the zinc wire strip on the winding reel, affecting the quality of the zinc wire strip after it is wound into a reel. Therefore, an efficient and fast automatic winding unit is proposed here to solve the above problems. Utility Model Content

[0004] In response to the shortcomings of the existing technology, the utility model provides an efficient and fast automatic wire taking-up unit with the advantages of easy wire taking-up tension adjustment, etc., which solves the problem that the tension of the galvanized wire is too loose or too tight when the currently used winding device is winding the galvanized wire.

[0005] To achieve the above-mentioned object, the present invention provides the following technical solutions: an efficient and fast automatic wire take-up unit, comprising a tension assembly arranged inside the wire take-up unit body;

[0006] The tension assembly includes a tension support frame, a rotating shaft, a fixed tension roller and two adjustment frames. The tension support frame is arranged inside the take-up unit body, the rotating shaft is rotatably arranged inside the tension support frame, and the fixed tension roller is connected to the outer side of the rotating shaft to serve as a fixed support for take-up. The two adjustment frames are respectively arranged on the upper and lower sides of the tension support frame, and the two adjustment frames are oriented in opposite directions.

[0007] The tension assembly also includes an adjustment beam respectively arranged inside the two adjustment frames. A movable tension roller is provided on the outside of the two adjustment beams for adjusting the tension of the silk thread in the left and right directions. A partition is slidably arranged inside the two adjustment frames, and a tension spring is provided between the partition and the opposite side of the adjustment beam.

[0008] Furthermore, the adjustment frame is U-shaped, and the inner walls on both the front and rear sides of the adjustment frame are provided with connecting grooves for the adjustment beam to be placed and slided, so as to form a tension adjustment path.

[0009] Furthermore, a stud is provided on the side of the partition facing away from the tension spring.

[0010] Furthermore, a connection hole for inserting a stud is provided on the outer side of the adjustment frame.

[0011] Furthermore, a locking nut is threadedly connected to the outside of the stud and located on the outside of the connecting hole to limit the rebound space of the tension spring.

[0012] Furthermore, the length of the movable tension roller is equal to that of the fixed tension roller, and both ends of the movable tension roller and the fixed tension roller are provided with overflow prevention parts to prevent the wire from falling off.

[0013] Compared with the existing technology, the technical solution of this application has the following beneficial effects:

[0014] This efficient and fast automatic winding unit ensures uniform and stable tension of the galvanized wire throughout the entire winding process through the coordination of the fixed tension roller and the movable tension roller, as well as precise adjustment of the tension spring and the adjustment beam, thereby avoiding the problem of the galvanized wire winding being too tight or too loose due to unstable tension. The length of the movable tension roller is equal to that of the fixed tension roller, and anti-overflow parts are provided at both ends, which effectively prevents the wire from falling off, ensures the tightness and neatness of the winding, and provides a convenient tension adjustment path, allowing the operator to quickly adjust the tension according to actual needs, thereby improving the flexibility and adaptability of production. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the tension component of the utility model;

[0017] Figure 3 This is a partial schematic diagram of the tension component of the utility model;

[0018] Figure 4 This is a top view of the adjustment frame of the utility model.

[0019] In the figure: 1. Wire take-up unit body; 2. Tension assembly; 21. Tension support frame; 22. Rotating shaft; 23. Fixed tension roller; 24. Adjusting frame; 25. Adjusting beam; 26. Movable tension roller; 27. Partition; 28. Tension spring; 29. ​​Stud; 210. Locking nut. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0021] Example 1: Please refer to Figures 1 to 4 In this embodiment, an efficient and fast automatic wire taking-up unit includes a tension component 2 arranged inside the wire taking-up unit body 1. The galvanized wire is passed through the wire taking-up unit and the tension component 2 to prepare for the winding work, and the appropriate tension is set by the tension component 2.

[0022] Example 2: Please refer to Figures 2 to 4 Based on the first embodiment, the tension assembly 2 in this embodiment includes a tension support frame 21, a rotating shaft 22, a fixed tension roller 23 and two adjustment frames 24. The tension support frame 21 is arranged inside the wire-taking machine unit body 1, the rotating shaft 22 is rotatably arranged inside the tension support frame 21, and the fixed tension roller 23 is connected to the outer side of the rotating shaft 22 to serve as a fixed support for wire taking-up. The two adjustment frames 24 are respectively arranged on the upper and lower sides of the tension support frame 21, and the two adjustment frames 24 are oriented in opposite directions.

[0023] The tension assembly 2 also includes an adjusting beam 25 respectively arranged inside the two adjusting frames 24. The outer sides of the two adjusting beams 25 are provided with movable tension rollers 26 for adjusting the tension of the wire in the left and right directions. The interiors of the two adjusting frames 24 are both slidably provided with partitions 27, and a tension spring 28 is provided between the partition 27 and the opposite side of the adjusting beam 25. The function of the tension spring 28 is to provide tension for the movable tension roller 26 to ensure that the galvanized wire maintains appropriate tension during the winding process.

[0024] In this embodiment, the adjustment frame 24 is U-shaped, and the inner walls on both the front and rear sides of the adjustment frame 24 are provided with connecting grooves for the adjustment beam 25 to slide, so as to form a tension adjustment path. The galvanized wire is pulled by the take-up unit and guided between the fixed tension roller 23 and the movable tension roller 26, and is evenly wound on the take-up drum.

[0025] In this embodiment, a stud 29 is provided on the side of the partition 27 facing away from the tension spring 28, and a connecting hole for inserting the stud 29 is opened on the outer side of the adjustment frame 24. A locking nut 210 is threadedly connected to the outer side of the stud 29 and located on the outer side of the connecting hole to limit the rebound space of the tension spring 28. The rebound space of the tension spring 28 is adjusted by adjusting the stud 29 and the locking nut 210, thereby fine-tuning the tension.

[0026] In this embodiment, the length of the movable tension roller 26 is equal to that of the fixed tension roller 23 , and both ends of the movable tension roller 26 and the fixed tension roller 23 are provided with overflow prevention portions to prevent the thread from falling off.

[0027] It should be noted that during the entire winding process, the partition 27 and the tension spring 28 in the adjustment frame 24 work together to maintain the tension of the galvanized wire, ensuring the uniform tightness of the galvanized wire coil and avoiding being too tight or too loose.

[0028] The working principle of the above embodiment is:

[0029] Pass the galvanized wire through the take-up unit and the tension assembly 2, and prepare to start the winding work. Set the appropriate tension through the tension assembly 2, and adjust the rebound space of the tension spring 28 by adjusting the stud 29 and the locking nut 210 to fine-tune the tension. The function of the tension spring 28 is to provide tension for the movable tension roller 26 to ensure that the galvanized wire maintains appropriate tension during the winding process. Under the traction of the take-up unit, the galvanized wire is evenly wound on the take-up reel through the guidance between the fixed tension roller 23 and the movable tension roller 26. The length of the movable tension roller 26 is equal to that of the fixed tension roller 23, and anti-overflow parts are provided at both ends to prevent the wire from falling off. During the entire winding process, the partition 27 and the tension spring 28 in the adjustment frame 24 work together to maintain the tension of the galvanized wire and ensure that the tightness of the galvanized wire coil is consistent to avoid being too tight or too loose.

[0030] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply the existence of any such actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or device comprising the element.

[0031] If this patent discloses or involves components or structural parts that are fixedly connected to each other, then, unless otherwise stated, the fixed connection can be understood as: a detachable fixed connection (for example, connection using bolts or screws), or as: a non-detachable fixed connection (for example, riveting, welding). Of course, the mutual fixed connection can also be replaced by an integrated structure (for example, manufactured by one-piece molding using a casting process) (except where it is obviously impossible to use an integrated molding process).

[0032] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention.

Claims

1. An efficient and fast automatic wire take-up unit, characterized by: It comprises a tension component (2) arranged inside a wire take-up unit body (1); The tension assembly (2) includes a tension support frame (21), a rotating shaft (22), a fixed tension roller (23) and two adjustment frames (24), wherein the tension support frame (21) is arranged inside the take-up unit body (1), the rotating shaft (22) is rotatably arranged inside the tension support frame (21), and the fixed tension roller (23) is connected to the outer side of the rotating shaft (22) to serve as a fixed support for take-up, and the two adjustment frames (24) are respectively arranged on the upper and lower sides inside the tension support frame (21), and the two adjustment frames (24) are oriented in opposite directions; The tension assembly (2) further includes an adjustment beam (25) respectively arranged inside the two adjustment frames (24), and a movable tension roller (26) is arranged on the outside of the two adjustment beams (25) for adjusting the tension of the silk thread in the left and right directions. A partition (27) is slidably arranged inside the two adjustment frames (24), and a tension spring (28) is arranged between the partition (27) and the side opposite to the adjustment beam (25).

2. The efficient and fast automatic wire take-up unit according to claim 1, characterized in that: The adjustment frame (24) is U-shaped, and the inner walls on both the front and rear sides of the adjustment frame (24) are provided with connection grooves for the adjustment beam (25) to slide on, so as to form a tension adjustment path.

3. The efficient and fast automatic wire take-up unit according to claim 1, characterized in that: A stud (29) is provided on the side of the partition (27) facing away from the tension spring (28).

4. The efficient and fast automatic wire take-up unit according to claim 3, characterized in that: A connection hole for inserting a stud (29) is provided on the outer side of the adjustment frame (24).

5. The efficient and fast automatic wire take-up unit according to claim 4, characterized in that: A locking nut (210) is threadedly connected to the outside of the stud (29) and located on the outside of the connection hole, so as to limit the rebound space of the tension spring (28).

6. The efficient and fast automatic wire take-up unit according to claim 1, characterized in that: The length of the movable tension roller (26) is equal to that of the fixed tension roller (23), and both ends of the movable tension roller (26) and the fixed tension roller (23) are provided with overflow prevention parts to prevent the silk thread from falling off.

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