Device with sludge physical dehydration function

Abstract

The utility model discloses a sludge physical dehydration function device, and particularly relates to the technical field of environment-friendly desilting, the sludge physical dehydration function device comprises a box body, the front side of the upper end of the box body is fixedly connected with a crushing mechanism, the front side of the middle part of an inner cavity of the box body is fixedly connected with a water filtering mechanism, and the rear side of the middle part of the inner cavity of the box body is fixedly connected with an extrusion mechanism; a drainage plate is fixedly connected to the front portion of the lower side of an inner cavity of the box, and a water storage mechanism is fixedly connected to the rear side of the right end of the outer surface of the box. According to the physical dehydration function device for the sludge, the sludge can be rapidly solidified without adding chemical agents into the sludge through the arranged extrusion mechanism, the situation that extruded water is released into the environment to cause harm to soil microflora, plant growth and underground water quality is avoided, the surrounding ecological system is effectively protected, and the physical dehydration function device for the sludge is achieved. And through the arranged crushing mechanism, large-particle or blocky substances in the sludge can be crushed, so that water can pass through particle gaps more easily, and the filtering efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of environmental protection dredging, in particular to a sludge physical dehydration function device. Background Art

[0002] Water conservancy projects have become an important pillar of the national economy. In agricultural irrigation, the role of river channels is becoming increasingly significant. If river channels are clogged with silt, it will not only affect the normal operation of the river channels, but also reduce the quality of agricultural irrigation. In recent years, my country has carried out a large number of river channel management projects, using various river channel management projects such as deep excavation, widening, and dredging to effectively restore river drainage, water storage and other functions, and further improve the surrounding environment. However, a large amount of silt will be generated during the management process. If various silt solidification methods are used, a large amount of financial resources will be required, and the subsequent harmless disposal of the solidified soil is also a huge and arduous project. If the traditional natural sedimentation and drying method is used, it will take at least three to four years. The waste rate of land resources is extremely high, so a silt physical dehydration function device is needed.

[0003] Chinese patent announcement number CN208532578U discloses an environmentally friendly sludge dewatering treatment device in the field of environmental protection technology, including a dewatering box body, the bottom of the dewatering box body is provided with a supporting foot, the top of the dewatering box body is provided with an end cover, the top of the end cover is provided with a sludge inlet cover, exhaust ports and solar panels are respectively provided on both sides of the sludge inlet cover, the outer walls of the dewatering box body are respectively provided with a battery, a flocculation medicine box, an electromagnetic valve and a motor, the inner rotation of the dewatering box body is plugged with a rotating shaft, the outer wall of the rotating shaft is provided with a stirring screw, a filter screen is installed under the stirring screw, a drying boss is provided in the middle position of the filter screen, and a drainage bucket is provided in the middle position of the bottom of the dewatering box body. The sludge is dewatered step by step by mechanical, chemical and physical aspects respectively, with high resource utilization, so that the sludge dewatering efficiency is fast, the quality is high, the processing cost is low, and it is powered by solar energy, which is energy-saving and environmentally friendly.

[0004] However, the above patent documents still have the following defects in the implementation process:

[0005] Although the above-mentioned patented equipment can dehydrate silt, it is necessary to add chemical agents to the silt during use to quickly solidify it. However, some of the components may be toxic, which may cause the squeezed water to be released into the environment, causing serious harm to soil microbial communities, plant growth and groundwater quality. In addition, the silt may contain large particles or lumps that can easily enter the filtration system directly. The above-mentioned equipment cannot crush the large particles or lumps in the silt, which may cause the effective filtration area of ​​the filter to be reduced, thereby clogging the filter and reducing the filtration efficiency. Utility Model Content

[0006] The main purpose of the utility model is to provide a sludge physical dehydration device, which can effectively solve the problem of chemical agent pollution.

[0007] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0008] A sludge physical dehydration functional device comprises a box body, wherein the front side of the upper end of the box body is fixedly connected to a crushing mechanism, the front side of the middle part of the inner cavity of the box body is fixedly connected to a water filtering mechanism, the rear side of the middle part of the inner cavity of the box body is fixedly connected to an extrusion mechanism, the front side of the lower side of the inner cavity of the box body is fixedly connected to a drainage plate, and the rear side of the right end of the outer surface of the box body is fixedly connected to a water storage mechanism.

[0009] Preferably, the crushing mechanism includes a support seat and a baffle, the support seat is fixedly connected to the front side of the upper end of the box body, the middle part of the lower end of the support seat is fixedly connected to the discharge port, the middle part of the upper end of the support seat is fixedly connected to the crushing barrel, the middle part of the upper wall of the inner cavity of the crushing barrel is fixedly connected to a spiral sheet, a plurality of scrapers are fixedly connected to the annular array on the outer surface of the spiral sheet, the middle part of the upper end of the crushing barrel is fixedly connected to a motor, the upper part of the outer side of the outer arc surface of the crushing barrel is fixedly connected to a feed port, the support seat is provided with a plurality of through holes in the middle part of the upper end, and the baffle is fixedly connected to the upper side of the front wall of the inner cavity of the box body.

[0010] Preferably, an output end of the motor passes through the upper end of the crushing barrel and is fixedly connected to the upper end of the spiral piece through a coupling, and several of the through holes are connected to the lower end of the crushing barrel and the upper end of the discharge port on the same side.

[0011] Preferably, the water filtering mechanism includes two rollers and a support block, the two rollers are rotatably connected to the upper middle side and the upper front side of the inner cavity of the box respectively, the outer surfaces of the two rollers are commonly wrapped with a filter belt, the support block is fixedly connected to the upper middle side of the right end of the box, the upper end of the support block is fixedly connected to a motor 2, the output end of the support block passes through the right end of the box and is fixedly connected to the right end of the roller on the rear side through a coupling, two support plates are fixedly connected at intervals at the front of the inner cavity of the box, the lower ends of the two support plates are fixedly connected to a number of triangular pillars in a rectangular distribution, and a baffle 2 is fixedly connected to the upper middle side of the inner cavity of the box.

[0012] Preferably, the extrusion mechanism includes several roller twos and several roller threes, several of the roller twos are rotatably connected to the middle of the rear side of the inner cavity of the box, several of the roller threes are rotatably connected to the upper part of the rear side of the inner cavity of the box, the outer surfaces of several of the roller twos are commonly wrapped and connected with the filter belt two, and the outer surfaces of several of the roller threes are commonly wrapped and connected with the filter belt three, the right ends of the roller two and the roller three located on the rear side both penetrate the right wall of the inner cavity of the box and extend to the outside, the right ends of the roller two and the roller three located on the rear side are fixedly connected to gears, the upper side of the rear right end of the box is fixedly connected to the support block two, and the upper end of the support block two is fixedly connected to the motor three.

[0013] Preferably, several of the rollers 2 and several of the rollers 3 are arranged in an S shape, the outer surfaces of the two gears are meshed and connected, the output end of the motor 3 is fixedly connected to the right end of the gear on the lower side through a coupling, and a scraper is fixedly connected to the upper rear side of the inner cavity of the box.

[0014] Preferably, the water storage mechanism includes a water tank and a fixed block, the water tank is fixedly connected to the rear side of the bottom wall of the inner cavity of the box, the fixed block is fixedly connected to the lower part of the rear side of the right end of the box, the upper end of the fixed block is fixedly connected to a water pump, and the water pump input end passes through the outer surface of the box and is fixedly connected to the right end of the water tank.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] 1. During use, the utility model can quickly solidify the sludge without adding chemical agents through the extrusion mechanism, and will not release the squeezed water into the environment to cause harm to soil microbial communities, plant growth and groundwater quality, thereby effectively protecting the integrity of the surrounding ecosystem.

[0017] 2. During use, the utility model can crush large particles or block-shaped materials in the sludge through the crushing mechanism, without reducing the effective filtration area of ​​the filter screen, so that water can pass through the gaps between particles more easily, thereby significantly improving the filtration efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 For the utility model Figure 1 Schematic diagram of the enlarged view at point A in the middle;

[0020] Figure 3 This is a schematic diagram of the cross-sectional structure of the water filtration mechanism of the present utility model;

[0021] Figure 4 This is a schematic cross-sectional structure diagram of the extrusion mechanism of the present utility model;

[0022] Figure 5 This is a schematic diagram of the overall structure of the utility model from another perspective.

[0023] In the figure: 1. Box body; 2. Water storage mechanism; 21. Fixed block; 22. Water pump; 23. Water storage tank; 3. Crushing mechanism; 31. Crushing barrel; 32. Motor 1; 33. Feed port; 34. Baffle 1; 35. Spiral blade; 36. Scraper; 37. Support seat; 38. Discharge port; 39. Through hole; 4. Water filtering mechanism; 41. Roller 1; 42. Filter belt 1; 43. Support plate; 44. Triangular prism; 45. Support block 1; 46. Motor 2; 48. Baffle 2; 5. Extrusion mechanism; 51. Roller 2; 52. Filter belt 2; 53. Roller 3; 54. Filter belt 3; 55. Support block 2; 56. Motor 3; 57. Gear; 58. Scraper; 6. Drain board. DETAILED DESCRIPTION

[0024] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.

[0025] like Figure 1 As shown, a sludge physical dehydration functional device includes a box body 1, a crushing mechanism 3 is fixedly connected to the front side of the upper end of the box body 1, a water filtering mechanism 4 is fixedly connected to the front side of the middle part of the inner cavity of the box body 1, an extrusion mechanism 5 is fixedly connected to the rear side of the middle part of the inner cavity of the box body 1, a drainage board 6 is fixedly connected to the front side of the lower side of the inner cavity of the box body 1, and a water storage mechanism 2 is fixedly connected to the rear side of the right end of the outer surface of the box body 1.

[0026] The utility model is implemented in a specific manner. First, the internal driving structure of the crushing mechanism 3 is started, and then the silt in the sludge discharge field is transported to the inside of the crushing mechanism 3. Under the action of the crushing mechanism 3, the block particles contained in the silt can be crushed. At the same time, the internal structure of the water filtering mechanism 4 is started, driving the silt to move slowly backward on the surface of the water filtering mechanism 4. The silt is evenly scraped apart by the water filtering mechanism 4, so that more water contained in the silt begins to seep out. The naturally seeping water falls on the drain plate 6 through the action of the water filtering mechanism 4, and then the water flows into the water storage mechanism 2 through the downward inclination of 5 to 10 degrees at the rear of the drain plate 6. When the silt on the surface of the water filtering mechanism 4 moves to the inside of the squeezing mechanism 5, the silt is squeezed multiple times by the action of the squeezing mechanism 5, which greatly reduces the water content of the silt and makes the water fall directly into the water storage mechanism 2. The silt that has been squeezed multiple times is in the form of a dry mud cake and is sent out from the rear of the squeezing mechanism 5 for subsequent treatment. The water that flows into the water storage mechanism 2 is pumped out and discharged to the drain ditch and back to the river by starting the internal structure of the water storage mechanism 2.

[0027] Specifically, in order to achieve the purpose of crushing silt, refer to Figure 2In this solution, the crushing mechanism 3 includes a support seat 37 and a baffle 34. The support seat 37 is fixedly connected to the front side of the upper end of the box body 1, and the middle part of the lower end of the support seat 37 is fixedly connected to the discharge port 38. The middle part of the upper end of the support seat 37 is fixedly connected to the crushing barrel 31, and the middle part of the upper wall of the inner cavity of the crushing barrel 31 is fixedly connected to a spiral sheet 35. A plurality of scrapers 36 are fixedly connected to the annular array on the outer surface of the spiral sheet 35. The middle part of the upper end of the crushing barrel 31 is fixedly connected to a motor 32, and the upper part of the front side of the outer arc surface of the crushing barrel 31 is fixedly connected to the feed port 33. The support seat 37 has a plurality of through holes 39 in the middle part of the upper end, and the baffle 34 is fixedly connected to the upper side of the front wall of the inner cavity of the box body 1.

[0028] Furthermore, the output end of motor 1 32 passes through the upper end of the crushing barrel 31 and is fixedly connected to the upper end of the spiral piece 35 through a coupling. Several through holes 39 are connected to the lower end of the crushing barrel 31 and the upper end of the discharge port 38 on the same side.

[0029] In the above, the silt extracted from the river channel is directly fed into the crushing barrel 31 from the feed port 33, and the spiral blade 35 is driven to rotate by the starting motor 32 to transport the silt downward. While the spiral blade 35 rotates, the large particles or block materials contained in the silt can be crushed by the provided scraper 36, and then enter the water filtration mechanism 4 through the through hole 39 and the discharge port 38.

[0030] The specific installation method, circuit connection method and control method of the motor 32 used in the above are all conventional designs. During the implementation process, it is only necessary to drive the spiral piece 35 to rotate, and the utility model will not elaborate on them in detail.

[0031] Specifically, in order to achieve the purpose of evenly spreading the sludge inside the device, refer to Figure 3 In this solution, the water filtering mechanism 4 includes two rollers 41 and a support block 45. The two rollers 41 are rotatably connected to the upper middle side and the upper front side of the inner cavity of the box body 1 respectively. The outer surfaces of the two rollers 41 are commonly wrapped with a filter belt 42. The support block 45 is fixedly connected to the upper middle side of the right end of the box body 1. The upper end of the support block 45 is fixedly connected to a motor 2 46. The output end of the support block 45 passes through the right end of the box body 1 and is fixedly connected to the right end of the roller 41 on the rear side through a coupling. Two support plates 43 are fixedly connected to the front of the inner cavity of the box body 1 at intervals. The lower ends of the two support plates 43 are fixedly connected to a number of triangular columns 44 in a rectangular distribution. A baffle 2 48 is fixedly connected to the upper middle side of the inner cavity of the box body 1.

[0032] In the above, the silt slides onto the surface of the filter belt 42 through the baffle 34, and the roller 41 is driven to rotate by the starting motor 46, and the filter belt 42 is driven to rotate by the roller 41, so that the silt slowly starts backward, and then passes through the filter belt 42 made of non-woven fabric. During the movement, the silt is evenly scraped apart by the triangular column 44, so that the silt contains more water and begins to seep out from the surface of the filter belt 42 and flow downward to the top of the drainage board 6, and then flows into the water storage mechanism 2 through the drainage board 6.

[0033] The specific installation method, circuit connection method and control method of the motor 2 46 used in the above are all conventional designs. During the implementation process, it is only necessary to drive the roller 1 41 to rotate, and the present invention will not elaborate on them in detail.

[0034] Specifically, in order to achieve the purpose of solidifying the sludge without causing any pollution, refer to Figure 4 In this solution, the extrusion mechanism 5 includes several rollers 51 and several rollers 53. Several rollers 51 are rotatably connected to the middle of the rear side of the inner cavity of the box body 1, and several rollers 53 are rotatably connected to the upper part of the rear side of the inner cavity of the box body 1. The outer surfaces of several rollers 51 are commonly wrapped with filter belts 52, and the outer surfaces of several rollers 53 are commonly wrapped with filter belts 3 54. The right ends of rollers 2 51 and rollers 3 53 located on the rear side pass through the right wall of the inner cavity of the box body 1 and extend to the outside. The right ends of rollers 2 51 and rollers 3 53 located on the rear side are fixedly connected to gears 57. The upper side of the rear right end of the box body 1 is fixedly connected to a support block 2 55, and the upper end of the support block 2 55 is fixedly connected to a motor 3 56.

[0035] Furthermore, several rollers 2 51 and several rollers 3 53 are arranged in an S shape, the outer surfaces of the two gears 57 are meshed and connected, the output end of motor 3 56 is fixedly connected to the right end of the lower gear 57 through a coupling, and a scraper 58 is fixedly connected to the upper rear side of the inner cavity of the box body 1.

[0036] In the above, by starting motor three 56, roller two 51 and roller three 53 are driven to rotate in opposite directions under the action of two gears 57, and then roller two 51 and roller three 53 drive filter belt two 52 and filter belt three 54 to rotate in opposite directions, and then the silt slides evenly from the surface of baffle two 48 to the surface of filter belt two 52, and the rotation of filter belt two 52 drives the silt to enter between filter belt two 52 and filter belt three 54. The arrangement of roller two 51 and roller three 53 can squeeze the silt multiple times. Since the surfaces of filter belt two 52 and filter belt three 54 are both made of non-woven fabric, the squeezed water falls directly into the water storage mechanism 2. When the silt is squeezed multiple times, the moisture content in the silt is greatly reduced, and the silt is solidified, and then it can be discharged directly from the upper surface of the scraper 58 without adding any chemical agents, effectively protecting the integrity of the surrounding ecosystem.

[0037] The specific installation method, circuit connection method and control method of the motor 3 56 used in the above are all conventional designs. During the implementation process, it only needs to be able to drive the roller 2 51 and the roller 3 53 to rotate, and the utility model will not elaborate on them in detail.

[0038] Specifically, in order to discharge the squeezed water, refer to Figure 4 In this solution, the water storage mechanism 2 includes a water tank 23 and a fixed block 21. The water tank 23 is fixedly connected to the rear side of the bottom wall of the inner cavity of the box body 1, and the fixed block 21 is fixedly connected to the lower part of the rear right end of the box body 1. The upper end of the fixed block 21 is fixedly connected to a water pump 22, and the input end of the water pump 22 passes through the outer surface of the box body 1 and is fixedly connected to the right end of the water tank 23.

[0039] In the above, the water falling from the surface of the filter belt 42 will slide directly into the inner cavity of the water tank 23 through the drainage plate 6, and then pass through the external water pipe to the output end of the water pump 22. The water pump 22 is started to extract the water inside the water tank 23 and discharge it back into the river.

[0040] In the above, the mud field is an important environmental protection facility, which is mainly used to treat waste or pollutants containing a large amount of solid particles such as mud and sludge. The mud field is generally rectangular or square. The size of the mud field can be adjusted according to needs. It can be as small as dozens of acres or as large as hundreds or thousands of acres. The bottom of the mud field can be tilted 5 to 10 degrees toward the device, and then the sludge inside the mud field is pumped by an external water pump and sent into the device from the feed port 33 for dehydration treatment.

[0041] It should be noted that the specific installation method of the water pump 22, the circuit connection method and the control method used in the present invention are all conventional designs and will not be elaborated in detail in the present invention.

[0042] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.

Claims

1. A sludge physical dehydration device, comprising a housing (1), characterized in that: The front side of the upper end of the box body (1) is fixedly connected to a crushing mechanism (3), the front side of the middle part of the inner cavity of the box body (1) is fixedly connected to a water filtering mechanism (4), the rear side of the middle part of the inner cavity of the box body (1) is fixedly connected to an extrusion mechanism (5), the front side of the lower side of the inner cavity of the box body (1) is fixedly connected to a drainage plate (6), and the rear side of the right end of the outer surface of the box body (1) is fixedly connected to a water storage mechanism (2).

2. A sludge physical dehydration device according to claim 1, characterized in that: The crushing mechanism (3) comprises a support seat (37) and a baffle (34), wherein the support seat (37) is fixedly connected to the front side of the upper end of the box body (1), the middle part of the lower end of the support seat (37) is fixedly connected to a discharge port (38), the middle part of the upper end of the support seat (37) is fixedly connected to a crushing barrel (31), the middle part of the upper wall of the inner cavity of the crushing barrel (31) is fixedly connected to a spiral sheet (35), the outer surface of the spiral sheet (35) is fixedly connected to a plurality of scrapers (36) in an annular array, the middle part of the upper end of the crushing barrel (31) is fixedly connected to a motor (32), the upper part of the outer arc surface of the crushing barrel (31) is fixedly connected to a feed port (33), the middle part of the upper end of the support seat (37) is provided with a plurality of through holes (39), and the baffle (34) is fixedly connected to the upper side of the front wall of the inner cavity of the box body (1).

3. The sludge physical dehydration device according to claim 2, characterized in that: The output end of the motor 1 (32) passes through the upper end of the crushing barrel (31) and is fixedly connected to the upper end of the spiral plate (35) through a coupling. The plurality of through holes (39) are all connected to the lower end of the crushing barrel (31) and the upper end of the discharge port (38) on the same side.

4. The sludge physical dehydration device according to claim 1, characterized in that: The water filtering mechanism (4) comprises two rollers (41) and a support block (45). The two rollers (41) are rotatably connected to the upper middle side and the upper front side of the inner cavity of the box (1). The outer surfaces of the two rollers (41) are commonly wound with a filter belt (42). The support block (45) is fixedly connected to the upper middle side of the right end of the box (1). The upper end of the support block (45) is fixedly connected to the second motor (46). The output end of the support block (45) passes through the right end of the box (1) and is fixedly connected to the right end of the roller (41) at the rear side through a coupling. Two support plates (43) are fixedly connected to the front of the inner cavity of the box (1) at intervals. The lower ends of the two support plates (43) are fixedly connected to a plurality of triangular columns (44) in a rectangular distribution. The upper middle side of the inner cavity of the box (1) is fixedly connected to a second baffle (48).

5. The sludge physical dehydration device according to claim 1, characterized in that: The extrusion mechanism (5) comprises a plurality of rollers (51) and a plurality of rollers (53). The plurality of rollers (51) are rotatably connected to the middle of the rear side of the inner cavity of the box body (1), and the plurality of rollers (53) are rotatably connected to the upper part of the rear side of the inner cavity of the box body (1). The outer surfaces of the plurality of rollers (51) are commonly wound with a filter belt (52), and the outer surfaces of the plurality of rollers (53) are commonly wound with a filter belt (54). The right ends of the rollers (51) and rollers (53) located at the rear side penetrate the right wall of the inner cavity of the box body (1) and extend to the outside. The right ends of the rollers (51) and rollers (53) located at the rear side are fixedly connected to a gear (57). The upper side of the rear right end of the box body (1) is fixedly connected to a support block (55), and the upper end of the support block (55) is fixedly connected to a motor (56).

6. The sludge physical dehydration device according to claim 5, characterized in that: The plurality of rollers 2 (51) and the plurality of rollers 3 (53) are arranged in an S shape, the outer surfaces of the two gears (57) are meshed and connected, the output end of the motor 3 (56) is fixedly connected to the right end of the gear (57) on the lower side through a coupling, and a scraper (58) is fixedly connected to the upper rear side of the inner cavity of the box body (1).

7. The sludge physical dehydration device according to claim 1, characterized in that: The water storage mechanism (2) comprises a water storage tank (23) and a fixed block (21); the water storage tank (23) is fixedly connected to the rear side of the bottom wall of the inner cavity of the box body (1); the fixed block (21) is fixedly connected to the lower part of the rear right end of the box body (1); the upper end of the fixed block (21) is fixedly connected to a water pump (22); the input end of the water pump (22) passes through the outer surface of the box body (1) and is fixedly connected to the right end of the water storage tank (23).

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