Forged ball quenching shunting switching device

Abstract

The utility model aims to provide a forging ball quenching shunting switching device, which solves the problem of forging ball shunting after a roller machine breaks down, and comprises a first runner and a second runner which are arranged in parallel, the first runner and the second runner are obliquely arranged, and the first runner and the second runner are arranged in parallel. The first flow channel and the second flow channel are used for enabling the forged balls to roll from the high end to the low end, a partition plate is arranged between the first flow channel and the second flow channel, a separation opening and a separation plate are arranged on the partition plate, the separation plate blocks the forged balls in the first flow channel or the second flow channel, the blocked forged balls are changed into flow channels, and the forged balls in the first flow channel or the second flow channel are separated from the separation opening. And the forged balls finally roll into the first roller or the second roller which runs normally, and the forged balls cannot continuously roll into the corresponding first roller or the second roller which breaks down, so that the problem of forged ball shunting after the roller machine breaks down is solved.

Description

Technical Field

[0001] The utility model relates to the field of steel ball smelting, in particular to a forged ball quenching diversion switching device. Background Art

[0002] The forged balls come out of the forging furnace and enter the quenching pool after diversion. However, the rollers and elevators in the quenching pool are prone to malfunction. After the rollers and elevators malfunction, they cannot be discovered in time, but the forged balls continue to roll down and continue to flow into the quenching pool, causing the forged balls to accumulate in the rollers or elevators. A large number of forged balls will be scrapped every time the machine stops due to a malfunction.

[0003] During subsequent maintenance, subsequent forged balls cannot be continuously put into the quenching tank for quenching, which is time-consuming, labor-intensive and reduces production. Utility Model Content

[0004] The utility model aims to provide a forged ball quenching diversion switching device, which solves the problem of forged ball diversion after a drum machine fails.

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0006] The utility model provides a forged ball quenching diversion switching device, comprising a diversion component, the diversion component is used to divert the forged balls between the forging furnace and the quenching pool, the quenching pool includes a first roller and a second roller, the diversion component includes a first flow channel and a second flow channel arranged in parallel, the first flow channel and the second flow channel are arranged obliquely, the first flow channel and the second flow channel are used for the forged balls to roll from the high end to the low end, a partition plate is provided between the first flow channel and the second flow channel, a separation port and a separation plate are provided on the partition plate, the separation plate is rotatably arranged at the separation port, the separation plate can be moved into the first flow channel or the second flow channel, the separation port is used for the forged balls to pass through, the diversion component also includes a motor, and the separation plate is connected to the driving end of the motor;

[0007] The flow dividing assembly further includes a third flow channel and a fourth flow channel, wherein the ball end of the third flow channel is connected to the lower end of the first flow channel, and the ball end of the fourth flow channel is connected to the lower end of the second flow channel;

[0008] The diversion component also includes a first proximity switch and a second proximity switch. The first proximity switch is used to monitor the working status of the first roller, and the second proximity switch is used to monitor the working status of the second roller. The first proximity switch and the second proximity switch are connected to the motor signal.

[0009] Optionally, a manipulator is provided above the diversion assembly, and the manipulator is used to take out the forged balls from the forging furnace, and the manipulator is also used to put the forged balls onto the diversion assembly.

[0010] Optionally, the partition plate is provided with a guide plate and a guide port, the guide plate extends from the guide port into the first flow channel, and the guide port is located between the separation port and the ball forging furnace.

[0011] Optionally, the flow diversion component further includes a spare flow channel, and the spare flow channel is arranged between the third flow channel and the fourth flow channel.

[0012] Furthermore, a first guide plate and a second guide plate are inserted on both sides of the ball end of the spare flow channel, the first guide plate is used to guide the forged ball into the spare flow channel or the third flow channel, and the second guide plate is used to guide the forged ball into the spare flow channel or the fourth flow channel.

[0013] Optionally, a first gear is provided on the outer periphery of the first roller, a first fixed seat is provided on the outer side of the first roller, the first proximity switch is provided on the first fixed seat, a first driving gear is rotatably provided on the first fixed seat, a first motor is also provided on the first fixed seat, the first driving gear is connected to the driving end of the first motor, and the first proximity switch is used to monitor the working status of the first driving gear.

[0014] Optionally, a second gear is provided on the outer periphery of the second roller, a second fixed seat is provided on the outer side of the second roller, the second proximity switch is provided on the second fixed seat, a second driving gear is rotatably provided on the second fixed seat, a second motor is also provided on the second fixed seat, the second driving gear is connected to the driving end of the second motor, and the second proximity switch is used to monitor the working status of the second driving gear.

[0015] Due to the application of the above technical solution, the utility model has the following advantages compared with the prior art:

[0016] The utility model discloses a forged ball quenching diversion switching device. Since the forged balls roll down from the first flow channel and the second flow channel, if the first roller or the second roller fails, the first proximity switch or the second proximity switch transmits a corresponding signal to the motor, and the motor drives the separation plate to rotate. The separation plate blocks the forged balls in the first flow channel or the second flow channel, so that the blocked forged balls change flow channels. The forged balls eventually roll down into the first roller or the second roller that is operating normally, and the forged balls will not continue to roll down into the first roller or the second roller that has failed. Therefore, the problem of forged ball diversion after the roller machine fails is solved. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Hereinafter, some specific embodiments of the present invention will be described in detail in an exemplary and non-limiting manner with reference to the accompanying drawings. The same reference numerals in the accompanying drawings indicate the same or similar components or parts. It should be understood by those skilled in the art that these drawings are not necessarily drawn to scale. In the accompanying drawings:

[0018] Figure 1 This is a top view of a forged ball quenching diversion switching device according to a preferred embodiment of the utility model;

[0019] Figure 2 It is an expression view of the manipulator and diversion components;

[0020] Figure 3 This is a structural view of the backup flow channel, the first flow channel, and the second flow channel;

[0021] Figure 4 It is a schematic structural diagram of the first roller and the second roller.

[0022] The description of the accompanying drawings is as follows:

[0023] 1. Diverter assembly; 2. Ball forging furnace; 3. Quenching pool; 4. Manipulator; 8. Ball forging; 10. Spare proximity switch; 11. First flow channel; 12. Second flow channel; 13. Divider plate; 14. Separation port; 15. Separation plate; 16. Motor; 17. Third flow channel; 18. Fourth flow channel; 19. Spare flow channel; 21. First hoist; 22. Second hoist; 31. First roller; 32. Second roller; 33. Spare roller; 111. First proximity switch; 112. Second proximity switch; 131. Guide plate; 132. Guide port; 191. First guide plate; 192. Second guide plate; 311. First gear; 312. First drive gear; 313. First motor; 314. First fixing seat; 321. Second gear.

[0024] 322. Second driving gear; 323. Second motor; 324. Second fixing seat. DETAILED DESCRIPTION

[0025] The following is a clear and complete description of the technical solution of the present invention in conjunction with the accompanying drawings. Obviously, the embodiments described are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of protection of the present invention.

[0026] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating positions or relationships, are based on the positions or relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0027] In addition, the technical features involved in the different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.

[0028] like Figure 1 and Figure 2 and Figure 3 As shown, a forging ball quenching diversion switching device includes a diversion component 1, which is used to divert the forging balls between the forging ball furnace 2 and the quenching pool 3. A first roller 31 and a second roller 32 are set in the quenching pool 3. The forging balls come out of the forging ball furnace 2 and are diverted by the diversion component 1. The forging balls enter the first roller 31 and the second roller 32 respectively.

[0029] The diversion component 1 includes a first flow channel 11 and a second flow channel 12 arranged in parallel. The first flow channel 11 and the second flow channel 12 are arranged at an angle. The first flow channel 11 and the second flow channel 12 are used for forging balls to roll from the high end to the low end. The forging balls can roll freely in the first flow channel 11 and the second flow channel 12. There is a partition plate 13 between the first flow channel 11 and the second flow channel 12, and the partition plate 13 is provided with a separation port 14 and a separation plate 15.

[0030] The separation plate 15 is rotatably arranged at the separation port 14 , and the separation plate 15 can open or close the separation port 14 . The diversion assembly 1 further includes a motor 16 . The separation plate 15 is connected to a driving end of the motor 16 , and the motor 16 drives the separation plate 15 to rotate.

[0031] The diversion assembly 1 also includes a third flow channel 17 and a fourth flow channel 18. The ball end of the third flow channel 17 is connected to the lower end of the first flow channel 11, and the ball end of the fourth flow channel 18 is connected to the lower end of the second flow channel 12. The forged ball enters the third flow channel 17 from the first flow channel 11, and the forged ball enters the fourth flow channel 18 from the second flow channel 12.

[0032] The diversion assembly 1 also includes a first proximity switch 111 and a second proximity switch 112. The first proximity switch 111 is used to monitor the working status of the first roller 31, and the second proximity switch 112 is used to monitor the working status of the second roller 32. The first proximity switch 111 and the second proximity switch 112 are connected to the motor 16 signal.

[0033] When the first proximity switch 111 detects that the first roller 31 is working normally, the forging ball enters the third flow channel 17 from the first flow channel 11, and then enters the first roller 31 from the third flow channel 17. When the second proximity switch 112 detects that the second roller 32 is working normally, the forging ball enters the fourth flow channel 18 from the second flow channel 12, and then enters the second roller 32 from the fourth flow channel 18.

[0034] If the first proximity switch 111 detects that the working state of the first roller 31 is abnormal, the motor 16 drives the separation plate 15 to rotate, and the separation plate 15 rotates into the first flow channel 11. At this time, the separation plate 15 opens the separation port 14, so that the separation plate 15 blocks the subsequent rolling of the forged ball. The separation plate 15 forms an angle with the first flow channel, and the forged ball rolls against the separation plate 15 until the forged ball passes through the separation port 14 and enters the second flow channel 12. The separation port 14 connects the first flow channel 11 and the second flow channel 12, and the separation plate 15 plays a guiding role.

[0035] If the second proximity switch 112 detects that the working state of the second roller 32 is abnormal, the motor 16 drives the separation plate 15 to rotate, and the separation plate 15 rotates into the second flow channel 12. At this time, the separation plate 15 opens the separation port 14, so that the separation plate 15 blocks the subsequent forging balls from rolling, and the subsequent forging balls pass through the separation port 14 and enter the first flow channel 11.

[0036] A manipulator 4 is provided above the diversion assembly 1 , and is used to take out forging balls from the forging furnace 2 . The manipulator 4 is also used to put forging balls onto the diversion assembly 1 so that the forging balls fall into the first flow channel 11 and the second flow channel 12 .

[0037] The partition plate 13 is provided with a guide plate 131 and a guide port 132. The guide port 132 is located between the separation port 14 and the forging furnace 2. The manipulator 4 puts the forging balls into the first flow channel 11. The guide plate 131 extends from the guide port 132 into the first flow channel 11. The guide plate 131 forms an angle with the first flow channel. The put forging balls fall on both sides of the guide plate 131. In this way, some forging balls pass through the guide port 132 and roll into the second flow channel 12. Then the forging balls roll down from the second flow channel 12. The forging balls that have not passed through the guide port 132 continue to roll down in the first flow channel 11.

[0038] The diversion assembly 1 also includes a spare flow channel 19, which is arranged between the third flow channel 17 and the fourth flow channel 18. A spare roller 33 is also provided in the quenching pool 3, and the ball outlet end of the spare flow channel 19 is connected to the ball end of the spare roller 33. The diversion assembly 1 also includes a spare proximity switch 10, which is used to monitor the working status of the spare roller 33. The spare proximity switch 10 is connected to the signal of the motor 16.

[0039] A first guide plate 191 and a second guide plate 192 are inserted on both sides of the ball end of the spare flow channel 19. The first guide plate 191 is used to guide the forged ball into the spare flow channel 19 or the third flow channel 17, and the second guide plate 192 is used to guide the forged ball into the spare flow channel 19 or the fourth flow channel 18. The first guide plate 191 can be inserted into the third flow channel 17, so that the forged ball rolls along the first guide plate 191 to the spare flow channel 19, and the second guide plate 192 can be inserted into the fourth flow channel 18, and the forged ball rolls along the second guide plate 192 to the spare flow channel 19.

[0040] The ball-shaped end of the spare roller 33 is connected to the ball-out end of the spare flow channel 19. When the first roller 31 or the second roller 32 is working normally, the length ends of the first guide plate 191 and the second guide plate 192 are overlapped on the partition plate 13. At this time, the ball-shaped end of the spare flow channel 19 is closed, and the forged balls enter the third flow channel 17 and the fourth flow channel 18 respectively.

[0041] The ball outlet end of the first roller 31 is connected to the first elevator 21, and the ball outlet end of the second roller 32 is connected to the second elevator 22. Sensors (not shown in the figure) are provided on the driving wheels of the first elevator 21 and the second elevator 22. The setting method of the sensors is similar to the monitoring method of the first roller 31 and the second roller 32. The first elevator 21 and the second elevator 22 are connected to the motor 16 signal through the sensors. Regardless of whether the group of the first elevator 21 and the first roller 31 fails or the group of the second roller 32 and the second roller 32 fails, the forged balls can be separated.

[0042] like Figure 4 As shown, a first gear 311 is provided on the outer periphery of the first roller 31, and a first fixed seat 313 is provided on the outer side of the first roller 31. A first driving gear 312 is rotatably provided on the first fixed seat 313, and the first driving gear 312 is engaged with the first gear 311. The first fixed seat 313 is also provided with a first motor 314, and the first motor 314 drives the first driving gear 312 to rotate, and the first driving gear 312 drives the first gear 311 to rotate, thereby realizing the rotation of the first roller 31, and a first proximity switch 111 is provided on the first fixed seat 313. The first proximity switch 111 is used to monitor the working status of the first driving gear 312, so as to determine the working status of the first roller 31.

[0043] A second gear 321 is provided on the outer periphery of the second roller 32, and a second fixed seat 323 is provided on the outer side of the second roller 32. A second driving gear 322 is rotatably provided on the second fixed seat 323, and the second driving gear 322 is engaged with the second gear 321. A second motor 324 is also provided on the second fixed seat 323, and the second motor 324 drives the second driving gear 322 to rotate. A second proximity switch 112 is provided on the second fixed seat 323, and the second proximity switch 112 is used to monitor the working status of the second driving gear 322, thereby determining the working status of the second roller 32.

[0044] The first drive gear 312 is provided with a sensor sheet (not shown in the figure), and the sensor sheet on the first drive gear 312 is connected to the first proximity switch 111 for signal connection. The second drive gear 322 is also provided with a sensor sheet (not shown in the figure), and the sensor sheet on the second drive gear 322 is connected to the second proximity switch 112 for signal connection.

[0045] The above embodiments are only for illustrating the technical concept and features of the present invention. Their purpose is to enable people familiar with this technology to understand the content of the present invention and implement it accordingly. They are not intended to limit the scope of protection of the present invention. Any equivalent changes or modifications made according to the spirit of the present invention should be included in the scope of protection of the present invention.

Claims

1. A forging ball quenching diversion switching device, comprising a diversion component (1), the diversion component (1) is used to divert forging balls between a forging ball furnace (2) and a quenching pool (3), a first roller (31) and a second roller (32) are provided in the quenching pool (3), and is characterized in that: The flow diversion assembly (1) comprises a first flow channel (11) and a second flow channel (12) arranged in parallel, the first flow channel (11) and the second flow channel (12) being arranged at an angle, the first flow channel (11) and the second flow channel (12) being used for forging balls to roll from a high end to a low end, a partition plate (13) being provided between the first flow channel (11) and the second flow channel (12), a separation port (14) and a separation plate (15) being provided on the separation plate (13), the separation plate (15) being rotatably provided at the separation port (14), the separation plate (15) being able to rotate into the first flow channel (11) or the second flow channel (12), the separation port (14) being used for forging balls to pass through, the flow diversion assembly (1) further comprising a motor (16), the separation plate (15) being connected to a driving end of the motor (16); The flow diversion assembly (1) further comprises a third flow channel (17) and a fourth flow channel (18), wherein the ball end of the third flow channel (17) is connected to the lower end of the first flow channel (11), and the ball end of the fourth flow channel (18) is connected to the lower end of the second flow channel (12); The diversion assembly (1) further comprises a first proximity switch (111) and a second proximity switch (112), wherein the first proximity switch (111) is used to monitor the working state of the first roller (31), and the second proximity switch (112) is used to monitor the working state of the second roller (32), and the first proximity switch (111) and the second proximity switch (112) are connected to the motor (16) signal.

2. The forging ball quenching diversion switching device according to claim 1, characterized in that: A manipulator (4) is provided above the diversion component (1), and the manipulator (4) is used to take out forging balls from the forging furnace (2), and the manipulator (4) is also used to put forging balls onto the diversion component (1).

3. The forging ball quenching diversion switching device according to claim 1, characterized in that: The partition plate (13) is provided with a guide plate (131) and a guide opening (132), the guide plate (131) extending from the guide opening (132) into the first flow channel (11), and the guide opening (132) is located between the separation opening (14) and the ball forging furnace (2).

4. The forging ball quenching diversion switching device according to claim 1, characterized in that: The flow diversion assembly (1) further comprises a spare flow channel (19), wherein the spare flow channel (19) is arranged between the third flow channel (17) and the fourth flow channel (18).

5. The forging ball quenching diversion switching device according to claim 4, characterized in that: A first guide plate (191) and a second guide plate (192) are inserted on both sides of the ball end of the spare flow channel (19), the first guide plate (191) being used to guide the forged ball into the spare flow channel (19) or the third flow channel (17), and the second guide plate (192) being used to guide the forged ball into the spare flow channel (19) or the fourth flow channel (18).

6. The forging ball quenching diversion switching device according to claim 1, characterized in that: A first gear (311) is provided on the outer periphery of the first roller (31), a first fixed seat (314) is provided on the outer side of the first roller (31), the first proximity switch (111) is provided on the first fixed seat (314), a first driving gear (312) is rotatably provided on the first fixed seat (314), a first motor (313) is further provided on the first fixed seat (314), the first driving gear (312) is connected to the driving end of the first motor (313), and the first proximity switch (111) is used to monitor the working state of the first driving gear (312).

7. The forging ball quenching diversion switching device according to claim 1, characterized in that: A second gear (321) is provided on the outer periphery of the second roller (32), a second fixed seat (324) is provided on the outer side of the second roller (32), the second proximity switch (112) is provided on the second fixed seat (324), a second driving gear (322) is rotatably provided on the second fixed seat (324), a second motor (323) is further provided on the second fixed seat (324), the second driving gear (322) is connected to the driving end of the second motor (323), and the second proximity switch (112) is used to monitor the working state of the second driving gear (322).

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