Continuous quenching device for preparing numerical control tool from CBN composite material

By designing a continuous quenching device for the production of CNC tools made of CBN composite materials, and using a separation structure and a circulating liquid pump to prevent tool stacking and sticking, the quality and efficiency problems of traditional quenching methods were solved, and an efficient quenching effect was achieved.

CN223409676UActive Publication Date: 2025-10-03HENAN LERUI CUTTING TOOLS CO LTD
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Patent Information

Application Number
CN202422954677.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-02
Publication Date
2025-10-03
Estimated Expiration
2034-12-02

AI Technical Summary

Technical Problem

Traditional tool quenching methods are prone to causing stacking contact and adhesion, affecting quenching quality.

Method used

A continuous quenching device is designed, which includes a heating furnace, a conveyor rack, a transmission belt, a quenching tank and a separation structure. A blocking plate, an elastic bracket and a separation rod are used to prevent tool stacking. A circulating liquid pump is combined to maintain quenching oil circulation to ensure quenching quality.

Benefits of technology

Effectively prevent tool stacking and sticking during quenching, improving quenching quality and efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of cutter production, in particular to a continuous quenching device for preparing a numerical control cutter from a CBN (Cubic Boron Nitride) composite material, which comprises a heating furnace, a conveying frame is arranged at an outlet at the right end of the heating furnace, and a transmission belt is correspondingly arranged at the tail end of the conveying frame; an arrangement frame is fixedly connected to the inner end of the quenching tank, a separation structure is arranged at the inner end of the arrangement frame and comprises a barrier plate, and rotating shafts at the two ends of the barrier plate are connected to the two ends of the inner side of the arrangement frame; the output end of the circulating liquid pump communicates with a circulating pipeline, and the tail end of the circulating pipeline communicates with the two side ends of the quenching tank; the utility model has the beneficial effects that the separating structure is arranged, so that during quenching, cutters which are in contact with each other can be effectively separated, the quenching quality is ensured, and meanwhile, the situations of adhesion and the like after quenching are effectively prevented.
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Description

Technical Field

[0001] The utility model relates to the field of tool production, in particular to a continuous quenching device for preparing numerically controlled tools from CBN composite materials. Background Art

[0002] Cubic boron nitride (CBN), a new synthetic material developed in the 1950s, boasts high hardness and excellent wear resistance, making it widely used in the machining industry. CBN abrasive tools offer exceptional grinding performance, enabling them to process wear-resistant materials and improve production efficiency. They also facilitate strict control of workpiece shape and dimensional accuracy, effectively improving grinding quality and significantly enhancing the surface integrity of ground workpieces. CBN is commonly used in the manufacture of CNC tools, which require quenching during tool preparation.

[0003] The traditional method of quenching tools is to continuously pour the heated tools into the quenching oil tank, which easily causes stacking contact of the tools, not only affecting the quenching quality, but also making them prone to adhesion after quenching. Therefore, the utility model proposes a continuous quenching device for preparing CNC tools made of CBN composite materials to solve the above problems. Utility Model Content

[0004] The purpose of the utility model is to provide a continuous quenching device for preparing CNC tools from CBN composite materials, so as to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a continuous quenching device for preparing CNC tools made of CBN composite materials, comprising a heating furnace, a conveyor rack is provided at the outlet of the right end of the heating furnace, and a transmission belt is provided at the corresponding end of the conveyor rack; a quenching tank, the inner end of the quenching tank is fixedly connected to an arranging rack, the inner end of the arranging rack is provided with a separation structure, the separation structure includes a baffle plate, and the rotating shafts at both ends of the baffle plate are connected to the inner ends of the arranging rack; a circulating liquid pump, the output end of the circulating liquid pump is connected to a circulating pipe, and the ends of the circulating pipe are connected to the two side ends of the quenching tank.

[0006] Preferably, a plurality of elastic brackets are fixedly connected to the front side of the lower end face of the arranging frame, and the ends of the elastic brackets are fixedly connected to the rear end face of the blocking plate.

[0007] Preferably, a plurality of support springs are fixedly connected to the rear side of the lower end surface of the arrangement frame, the lower ends of the support springs are fixedly connected to a support plate, and the lower end of the support plate is fixedly connected to a separation rod.

[0008] Preferably, a stabilizing limit groove is fixedly connected to the side end surface of the support plate, a stabilizing frame is slidably inserted into the stabilizing limit groove, and the stabilizing frame is fixedly connected to the rear side of the lower end surface of the arranging frame.

[0009] Preferably, filter screens are fixedly connected to both end surfaces inside the quenching tank.

[0010] Preferably, the transmission belt is arranged in a quenching tank.

[0011] Compared with the prior art, the beneficial effects of the present invention are:

[0012] The utility model provides a separation structure, so that during quenching, the knives that are in contact with each other can be effectively separated, thereby ensuring the quenching quality and effectively preventing the occurrence of sticking and the like after quenching. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a structural diagram of the utility model;

[0014] Figure 2 This is a schematic diagram of some structural connections of the utility model;

[0015] Figure 3 It is a partial structural diagram of the utility model.

[0016] In the figure: 1 heating furnace, 2 conveyor frame, 3 transmission belt, 4 arrangement frame, 5 circulating liquid pump, 6 circulating pipe, 7 quenching tank, 8 filter screen, 9 elastic bracket, 10 blocking plate, 11 stabilizing frame, 12 supporting spring, 13 separation rod, 14 support plate, 15 stabilizing limit groove. DETAILED DESCRIPTION

[0017] In order to clearly and completely describe the purpose and technical solution of the present invention and make its advantages more clearly understood, the following is a further detailed description of the embodiments of the present invention in conjunction with the accompanying drawings. It should be understood that the specific embodiments described herein are only part of the embodiments of the present invention, not all of them, and are only used to explain the embodiments of the present invention and are not intended to limit the embodiments of the present invention. All other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0018] In the description of the present invention, it should be noted that the terms "center," "middle," "upper," "lower," "left," "right," "inner," "outer," "top," "bottom," "side," "vertical," "horizontal," and the like, indicating positions or location relationships, are based on the positions or location relationships shown in the accompanying drawings and are intended only to facilitate the description of the present invention and simplify the description. They are not intended to indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limiting the present invention. Furthermore, the terms "one," "first," "second," "third," "fourth," "fifth," and "sixth" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0019] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0020] For the purpose of simplicity and illustration, the principles of the embodiments are described primarily with reference to examples. In the following description, many specific details are provided to provide a thorough understanding of the embodiments. However, it will be apparent to those skilled in the art that the embodiments may not be limited to these specific details in practice. In some instances, well-known methods and structures are not described in detail to avoid unnecessarily obscuring the understanding of the embodiments. In addition, all embodiments may be used in combination with each other.

[0021] See also Figures 1 to 3 The utility model provides a technical solution: a continuous quenching device for preparing CNC tools made of CBN composite materials, comprising a heating furnace 1, a conveyor frame 2 is provided at the outlet of the right end of the heating furnace 1, and a transmission belt 3 is correspondingly provided at the end of the conveyor frame 2; a quenching tank 7, an inner end of the quenching tank 7 is fixedly connected to an arrangement frame 4, an inner end of the arrangement frame 4 is provided with a separation structure, the separation structure includes a blocking plate 10, and the rotating shafts at both ends of the blocking plate 10 are connected to the inner ends of the arrangement frame 4; a circulating liquid pump 5, an output end of the circulating liquid pump 5 is connected to a circulation pipe 6, and the ends of the circulation pipe 6 are connected to the two sides of the quenching tank 7. After the tool is heated in the heating furnace 1 and naturally cooled at a relatively slow speed for a period of time, it enters the quenching tank 7 filled with quenching oil through the conveyor frame 2 and is conveyed to the desired position in the transmission belt 3. At the same time, the circulating liquid pump 5 can circulate the quenching oil in the quenching tank 7 through the circulation pipe 6. This prevents the quenching oil around the tool from being heated and unable to circulate the lower temperature quenching oil in time during the quenching process of the transmission belt 3, resulting in reduced quenching efficiency.

[0022] A plurality of elastic brackets 9 are fixedly connected to the front side of the lower end of the arranging frame 4, and the ends of the elastic brackets 9 are fixedly connected to the rear end face of the blocking plate 10. A plurality of supporting springs 12 are fixedly connected to the rear side of the lower end face of the arranging frame 4, and the lower ends of the supporting springs 12 are fixedly connected to the supporting plate 14. The lower end of the supporting plate 14 is fixedly connected to the separating rod 13. The side end face of the supporting plate 14 is fixedly connected to the stabilizing limit groove 15, and the stabilizing frame 11 is slidably inserted in the stabilizing limit groove 15. The stabilizing frame 11 is fixedly connected to the rear side of the lower end face of the arranging frame 4. When the tool enters the transmission belt 3 from the conveying frame 2, if stacking occurs, it can be blocked by the blocking plate 10. At the same time, due to the elastic support of the elastic bracket 9, the blocking plate 10 can fit as close as possible to the upper surface of a single tool during blocking, thereby blocking the stacked tools. The separating rod 13 separates the tools that are in contact on the sides from each other to prevent sticking.

[0023] Filters 8 are fixedly connected to both end surfaces of the inner side of the quenching tank 7. The transmission belt 3 is arranged in the quenching tank 7. The filter 8 prevents debris during quenching from entering the circulation pipe 6 and causing blockage.

[0024] In actual use, the tool is heated in the heating furnace 1 and naturally cooled at a slower speed for a period of time, and then enters the quenching tank 7 filled with quenching oil through the conveyor rack 2 and is conveyed to the desired position in the transmission belt 3. When the tool enters the transmission belt 3 from the conveyor rack 2, if stacking occurs, it can be blocked by the blocking plate 10. At the same time, due to the elastic support of the elastic bracket 9, the blocking plate 10 can fit as close to the upper surface of a single tool as possible during blocking to block the stacked tools. The separation rod 13 separates the tools that are in contact on the side to prevent sticking. At the same time, the circulating liquid pump 5 can circulate the quenching oil in the quenching tank 7 through the circulating pipe 6. This prevents the tool from being unable to circulate the lower temperature quenching oil in time due to the heating of the quenching oil around the tool during the quenching process of the transmission belt 3, resulting in reduced quenching efficiency.

[0025] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A continuous quenching device for producing CNC tools made of CBN composite materials, characterized by: include A heating furnace (1), wherein a conveying frame (2) is provided at the right end outlet of the heating furnace (1), and a transmission belt (3) is correspondingly provided at the end of the conveying frame (2); A quenching tank (7), wherein the inner end of the quenching tank (7) is fixedly connected to an arrangement frame (4), and the inner end of the arrangement frame (4) is provided with a separation structure, wherein the separation structure comprises a blocking plate (10), and the rotating shafts at both ends of the blocking plate (10) are connected to the inner ends of the arrangement frame (4); A circulating liquid pump (5), wherein the output end of the circulating liquid pump (5) is connected to a circulating pipe (6), and the ends of the circulating pipe (6) are connected to both ends of the quenching tank (7).

2. The continuous quenching device for producing CNC tools made of CBN composite materials according to claim 1, characterized in that: A plurality of elastic brackets (9) are fixedly connected to the front side of the lower end of the arrangement frame (4), and the ends of the elastic brackets (9) are fixedly connected to the rear end surface of the blocking plate (10).

3. The continuous quenching device for producing CNC tools made of CBN composite materials according to claim 2, characterized in that: A plurality of support springs (12) are fixedly connected to the rear side of the lower end surface of the arrangement frame (4), the lower ends of the support springs (12) are fixedly connected to a support plate (14), and the lower end of the support plate (14) is fixedly connected to a separation rod (13).

4. The continuous quenching device for producing CNC tools made of CBN composite materials according to claim 3, characterized in that: The side end surface of the support plate (14) is fixedly connected with a stabilizing limit groove (15), and a stabilizing frame (11) is slidably inserted into the stabilizing limit groove (15). The stabilizing frame (11) is fixedly connected to the rear side of the lower end surface of the arrangement frame (4).

5. The continuous quenching device for producing CNC tools made of CBN composite materials according to claim 1, characterized in that: Filter screens (8) are fixedly connected to both end surfaces inside the quenching tank (7).

6. The continuous quenching device for producing CNC tools made of CBN composite materials according to claim 1, characterized in that: The transmission belt (3) is arranged in the quenching tank (7).