Tensile wear-resistant cold galvanized wire

Abstract

The utility model relates to a tensile wear-resistant cold galvanized wire, which belongs to the field of galvanized wires and comprises a base metal layer and a reinforcing component arranged on the outer side of the base metal layer, and the reinforcing component comprises a first galvanized layer. According to the tensile and wear-resistant cold galvanized wire, the reinforcing assembly is arranged on the outer side of the base metal layer and comprises the reinforcing fiber layer, the tensile strength of the cold galvanized wire is remarkably improved, the galvanized wire can bear larger tensile force without being broken, and the tensile and wear-resistant cold galvanized wire is suitable for application occasions with higher requirements; the double-layer galvanized structure provides stronger corrosion resistance, the zinc layer not only protects the matrix metal layer and prevents rusting, but also enhances the durability of the whole structure, and the wear-resistant layer is matched with the lubricating layer, so that a solid lubricant can be continuously released in the friction process, the long-term lubricating effect is kept, the friction loss is reduced, and the service life of the wear-resistant layer is prolonged. The tensile strength is obviously improved; and the corrosion resistance is excellent.

Description

Technical Field

[0001] The utility model relates to the technical field of galvanized wires, in particular to a tensile and wear-resistant cold-galvanized wire. Background Art

[0002] Cold-dip galvanized wire, also known as electro-galvanized wire, is a metal wire product that is plated with a layer of zinc on the surface of the metal wire through the electroplating process. This process uses the action of electric current in the electroplating tank to gradually plate zinc on the surface of the metal wire. The production speed of cold-dip galvanized wire is relatively slow, but the coating is uniform and thin, usually only 3-15 microns.

[0003] When the iron wire is cold-dip galvanized without effective reinforcement and protection, the tensile and wear resistance of the cold-dip galvanized wire may be affected. This is because the adhesion of the cold-dip galvanized coating is relatively poor. When subjected to stretching or wear, the coating may peel off from the base metal, reducing the protective effect of the coating on the base metal, thereby affecting the overall tensile and wear resistance. Therefore, a tensile and wear-resistant cold-dip galvanized wire is proposed to solve the above problems. Utility Model Content

[0004] In response to the shortcomings of the existing technology, the utility model provides a tensile and wear-resistant cold-dip galvanized wire, which has the advantages of good tensile and wear resistance, and solves the problem that the cold-dip galvanized coating has relatively poor adhesion. When subjected to stretching or wear, the coating may peel off from the base metal, reducing the protective effect of the coating on the base metal, thereby affecting the overall tensile and wear resistance.

[0005] To achieve the above-mentioned object, the present invention provides the following technical solutions: a tensile and wear-resistant cold-dip galvanized wire, comprising a base metal layer and a reinforcing component arranged outside the base metal layer;

[0006] The reinforcement assembly includes a first galvanized layer, an adhesive layer, and a reinforcing fiber layer, wherein the first galvanized layer is disposed on the outside of the base metal layer to electroplate a layer of zinc on the outside of the base metal layer to provide corrosion resistance, the adhesive layer is coated on the outside of the first galvanized layer, and the reinforcing fiber layer is connected to the first galvanized layer via the adhesive layer to provide additional tensile strength to the cold-dip galvanized wire;

[0007] The reinforcement component also includes a second galvanized layer arranged on the outside of the reinforcing fiber layer. A wear-resistant layer is provided on the outside of the second galvanized layer to increase the wear resistance of the surface of the cold-dip galvanized wire. A lubricating layer is provided on the outside of the wear-resistant layer to reduce the friction loss on the outside of the galvanized wire.

[0008] Furthermore, the base metal layer is a low-carbon steel layer for providing basic tensile strength.

[0009] Furthermore, the bonding layer is an organic conductive resin layer, and the reinforcing fiber layer is a high-strength polyester fiber layer.

[0010] Furthermore, the second galvanized layer and the first galvanized layer are both high-content zinc powder layers to enhance corrosion resistance and protect the reinforcing fiber layer from environmental influences.

[0011] Furthermore, the wear-resistant layer is a chlorinated polypropylene layer to provide a wrapping wear-resistant effect.

[0012] Furthermore, the lubricating layer is a solid lubricating composite layer, which is used to continuously release solid lubricants during the friction process to maintain a long-term lubricating effect.

[0013] Compared with the existing technology, the technical solution of this application has the following beneficial effects:

[0014] This tensile and wear-resistant cold-dip galvanized wire significantly improves the tensile strength of the cold-dip galvanized wire by arranging a reinforcing component on the outside of the base metal layer, including a reinforcing fiber layer, so that the galvanized wire can withstand greater tension without breaking, and is suitable for applications with higher requirements. The first galvanized layer and the second galvanized layer are both high-content zinc powder layers. This double-layer galvanized structure provides stronger corrosion resistance. The zinc layer not only protects the base metal layer to prevent rust, but also enhances the durability of the overall structure. The wear-resistant layer cooperates with the lubricating layer to continuously release solid lubricant during friction, maintain long-term lubrication effect, reduce friction loss, significantly improve tensile strength and excellent corrosion resistance. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the structure of the utility model;

[0016] Figure 2 For this utility model Figure 1 A schematic diagram of the structure at center A;

[0017] Figure 3 This is a schematic diagram of the strengthening component of the present invention.

[0018] In the figure: 1. Base metal layer; 2. Reinforcement component; 21. First galvanized layer; 22. Adhesive layer; 23. Reinforced fiber layer; 24. Second galvanized layer; 25. Wear-resistant layer; 26. Lubricating layer. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0020] Example 1: Please refer to Figures 1 to 3 In this embodiment, a tensile and wear-resistant cold-dip galvanized wire includes a base metal layer 1 and a reinforcing component 2 arranged on the outside of the base metal layer 1.

[0021] Example 2: Please refer to Figures 2 to 3 Based on the first embodiment, the reinforcement component 2 in this embodiment includes a first galvanized layer 21, an adhesive layer 22 and a reinforcing fiber layer 23. The first galvanized layer 21 is arranged on the outside of the base metal layer 1 to electroplate a layer of zinc on the outside of the base metal layer 1 to provide corrosion resistance. The base metal layer 1 serves as a core structure and provides basic tensile strength. The first galvanized layer 21 is arranged on the outside of the base metal layer 1, and a layer of zinc is formed on the surface of the base metal layer through an electroplating process to provide corrosion resistance. This zinc layer can prevent the base metal from rusting and extend its service life. The adhesive layer 22 is coated on the outside of the first galvanized layer 21, and the reinforcing fiber layer 23 is connected to the first galvanized layer 21 via the adhesive layer 22 to provide additional tensile strength for the cold-dip galvanized wire.

[0022] The reinforcing component 2 also includes a second galvanized layer 24 arranged on the outside of the reinforcing fiber layer 23. A wear-resistant layer 25 is provided on the outside of the second galvanized layer 24 to increase the wear resistance of the surface of the cold-dip galvanized wire. A lubricating layer 26 is provided on the outside of the wear-resistant layer 25 to reduce the friction loss on the outside of the galvanized wire.

[0023] It should be noted that the bonding layer 22 is coated on the outside of the first galvanized layer 21 and acts as an adhesive to connect the reinforcing fiber layer 23 to the first galvanized layer 21. The organic conductive resin layer serves as the bonding layer 22, which not only provides good bonding properties, but also has a certain conductivity, which helps to strengthen the fixation of the fiber layer 23 and the electrochemical protection of the overall structure. The reinforcing fiber layer 23 is connected to the first galvanized layer 21 through the bonding layer 22, providing additional tensile strength.

[0024] In this embodiment, the base metal layer 1 is a low-carbon steel layer for providing basic tensile strength, the bonding layer 22 is an organic conductive resin layer, and the reinforcing fiber layer 23 is a high-strength polyester fiber layer. The high-strength polyester fiber layer serves as the reinforcing fiber layer 23. Due to its high strength and toughness, it significantly improves the tensile properties of the cold-dip galvanized wire. The second galvanized layer 24 is arranged on the outside of the reinforcing fiber layer 23 to provide another layer of corrosion protection. The high-content zinc powder layer enhances the corrosion resistance and protects the reinforcing fiber layer 23 from environmental influences.

[0025] In this embodiment, the second galvanized layer 24 and the first galvanized layer 21 are both high-content zinc powder layers to enhance corrosion resistance and protect the reinforcing fiber layer 23 from environmental influences. The wear-resistant layer 25 is a chlorinated polypropylene layer to provide a wrapping wear-resistant effect. The lubricating layer 26 is a solid lubricating composite layer to continuously release solid lubricants during the friction process to maintain a long-term lubrication effect.

[0026] It should be noted that the wear-resistant layer 25 is located on the outside of the second galvanized layer 24, which increases the wear resistance of the cold-dip galvanized wire surface, provides a wrapping wear-resistant effect, and reduces the risk of wear and tear. The lubricating layer 26 is located on the outside of the wear-resistant layer 25 and is used to reduce the friction loss on the outside of the galvanized wire. Its solid lubricating composite layer can continuously release solid lubricants during the friction process, maintain long-term lubrication effect, and reduce wear.

[0027] The working principle of the above embodiment is:

[0028] The base metal layer 1 serves as the core structure and provides basic tensile strength. The first galvanized layer 21 is arranged on the outside of the base metal layer 1. A layer of zinc is formed on the surface of the base metal layer through an electroplating process to provide corrosion resistance. This zinc layer can prevent the base metal from rusting and extend its service life. The bonding layer 22 is coated on the outside of the first galvanized layer 21 and serves as an adhesive to connect the reinforcing fiber layer 23 with the first galvanized layer 21. The organic conductive resin layer serves as the bonding layer 22, which not only provides good bonding properties but also has a certain conductivity, which helps to strengthen the fixation of the fiber layer 23 and the electrochemical protection of the overall structure. The reinforcing fiber layer 23 is connected to the first galvanized layer 21 through the bonding layer 22 to provide additional tensile strength. The high-strength polyester fiber layer is used as the reinforcing fiber layer 23. Due to its high strength and toughness, it significantly improves the tensile properties of the cold-dip galvanized wire. The second galvanized layer 24 is arranged on the outside of the reinforcing fiber layer 23, providing another layer of corrosion protection. The high-content zinc powder layer enhances the corrosion resistance and protects the reinforcing fiber layer 23 from environmental influences. The wear-resistant layer 25 is located on the outside of the second galvanized layer 24, which increases the wear resistance of the cold-dip galvanized wire surface, provides a wrapping wear-resistant effect, and reduces the risk of wear and tear. The lubricating layer 26 is located on the outside of the wear-resistant layer 25 to reduce the friction loss on the outside of the galvanized wire. Its solid lubricating composite layer can continuously release solid lubricant during friction, maintain long-term lubrication effect, and reduce wear.

[0029] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply the existence of any such actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or device comprising the element.

[0030] If this patent discloses or involves components or structural parts that are fixedly connected to each other, then, unless otherwise stated, the fixed connection can be understood as: a detachable fixed connection (for example, connection using bolts or screws), or as: a non-detachable fixed connection (for example, riveting, welding). Of course, the mutual fixed connection can also be replaced by an integrated structure (for example, manufactured by one-piece molding using a casting process) (except where it is obviously impossible to use an integrated molding process).

[0031] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention.

Claims

1. A tensile and wear-resistant cold-dip galvanized wire, characterized by: It comprises a base metal layer (1) and a reinforcement component (2) arranged outside the base metal layer (1); The reinforcing component (2) comprises a first galvanized layer (21), an adhesive layer (22) and a reinforcing fiber layer (23), wherein the first galvanized layer (21) is arranged on the outside of the base metal layer (1) for electroplating a layer of zinc on the outside of the base metal layer (1) to provide corrosion resistance, the adhesive layer (22) is coated on the outside of the first galvanized layer (21), and the reinforcing fiber layer (23) is connected to the first galvanized layer (21) via the adhesive layer (22) to provide additional tensile strength to the cold-dip galvanized wire; The reinforcement component (2) further comprises a second galvanized layer (24) arranged on the outside of the reinforcing fiber layer (23); a wear-resistant layer (25) is provided on the outside of the second galvanized layer (24) to increase the wear resistance of the surface of the cold-galvanized wire; and a lubricating layer (26) is provided on the outside of the wear-resistant layer (25) to reduce friction loss on the outside of the galvanized wire.

2. The tensile and wear-resistant cold-dip galvanized wire according to claim 1, characterized in that: The base metal layer (1) is a low-carbon steel layer for providing basic tensile strength.

3. The tensile and wear-resistant cold-dip galvanized wire according to claim 1, characterized in that: The bonding layer (22) is an organic conductive resin layer, and the reinforcing fiber layer (23) is a high-strength polyester fiber layer.

4. The tensile and wear-resistant cold-dip galvanized wire according to claim 1, characterized in that: The second galvanized layer (24) and the first galvanized layer (21) are both high-content zinc powder layers to enhance corrosion resistance and protect the reinforcing fiber layer (23) from environmental influences.

5. The tensile and wear-resistant cold-dip galvanized wire according to claim 1, characterized in that: The wear-resistant layer (25) is a chlorinated polypropylene layer to provide a wrapping wear-resistant effect.

6. The tensile and wear-resistant cold-dip galvanized wire according to claim 1, characterized in that: The lubricating layer (26) is a solid lubricating composite layer, which is used to continuously release solid lubricants during the friction process and maintain a long-term lubricating effect.

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