Pavement repairing and cutting device
By adopting the design of saw blades in the cutting chamber and atomizing nozzles in the road repair cutting device, the problems of dust and high temperature during the cutting process are solved, and environmentally friendly and efficient road repair cutting is achieved, dust and noise pollution is reduced, and the device structure is compact, economical and practical.
Patent Information
- Application Number
- CN202422708826.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-07
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-11-07
AI Technical Summary
The existing road repair cutting device generates a large amount of dust pollution during the cutting process, and the exposed saw blade causes the saw blade to become hot, and lacks effective dust reduction and temperature reduction measures.
A road repair cutting device is designed, which includes a chassis, a cutting chamber, a water tank, a battery, a waterproof motor and a saw blade. The saw blade is located in the cutting chamber and is supplied with water by a water pump to reduce dust and cool the machine. A mist nozzle is used to spray water vapor to reduce dust and saw blade temperature. The device is equipped with a sealing edge and a sound insulation layer to improve sealing and noise reduction.
The invention realizes effective control of dust pollution and saw blade temperature during the cutting process, reduces noise pollution, and has a compact structure and low cost, and is suitable for popularization and use.
Smart Images

Figure CN223410018U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a road surface repair and cutting device. Background Art
[0002] After a long period of use, asphalt pavement will sink due to the easy deformation of asphalt materials. When the ground sinks, the asphalt material outside the sinking area bulges. In this case, the road surface needs to be repaired.
[0003] During repair, the asphalt material in the concave and convex areas needs to be removed and then new asphalt material is laid.
[0004] The conventional operation method is to use cutting equipment to cut around the concave and convex positions, and then use tools to remove the damaged road material, and then fill it and flatten it.
[0005] In the prior art, cutting is performed by using a motor to drive a saw blade. During the cutting process, the saw blade is exposed, and a large amount of dust pollution is generated during the cutting process.
[0006] Based on the above problems, we designed a basically pollution-free road repair cutting device. Utility Model Content
[0007] The technical problem to be solved by the utility model is to provide a road surface repair and cutting device which is basically pollution-free.
[0008] In order to solve the above problems, the present invention adopts the following technical solutions:
[0009] A road repair cutting device includes a chassis, wherein rollers are installed at the front and rear ends of the chassis, and under the action of the rollers, the lower end surface of the chassis is lifted off the ground by more than 1 cm, and an equipment compartment is provided in the chassis, wherein a battery and a controller are installed in the equipment compartment, and the battery is connected to the controller, and a cutting compartment is formed inside the chassis on the right side of the equipment compartment, and an L-shaped water tank is provided on the side of the equipment compartment away from the cutting compartment, and a water inlet pipe is provided at an upward angle near the top of the side of the water tank, and a pipe cover is provided at the mouth of the water inlet pipe, and a height-adjustable cutting unit is provided in the cutting compartment, the cutting unit is powered by the battery, and the cutting speed is controlled by the controller, and a water pump is installed on the top of the chassis, and the water pump cooperates with the cutting unit.
[0010] Preferably, a sealing edge is provided at the bottom edge of the cutting chamber, and the lower end surface of the sealing edge contacts the ground.
[0011] Preferably, the cutting unit includes a machine cover body, a waterproof motor is fixedly installed at the rear end axis of the machine cover body, and a saw blade is installed after the output shaft of the waterproof motor is inserted into the interior of the machine cover body, and the saw blade is partially exposed to the outside of the machine cover body, and an arc-shaped pipe is provided at the upper position of the inner wall of the machine cover body, both ends of the pipe are inserted into the outside of the machine cover body, a first atomizing nozzle is provided at both ends of the pipe, and a second atomizing nozzle is provided at the position of the pipe corresponding to the saw blade, the pipe is connected to a branch pipe, and a folding pipe is cooperated between the branch pipe and the water pump, and more than two guide rods are provided at the top of the machine cover body, the guide rod passes through the machine chassis upward, and a spring is provided on the guide rod, and the spring acts between the machine chassis and the machine cover body. Under the action of the spring, the machine cover body moves downward, and a screw is provided at the top of the machine cover body, and the screw passes through the machine chassis upward and is cooperated with an adjusting sleeve, and a handle is provided in a ring shape on the outer wall of the adjusting sleeve.
[0012] Preferably, the inner wall of the cutting chamber is covered with a sound insulation layer.
[0013] Preferably, the outside of the battery is filled with a buffer pad.
[0014] Preferably, a counterweight is provided in the chassis on the side of the water tank away from the cutting chamber.
[0015] The beneficial effects of the utility model are:
[0016] Advantage 1: When the device is performing road cutting operations, the cutting position is located in the cutting chamber, the dust is controlled in the cutting chamber, and dust is reduced by atomizing spray to avoid dust pollution.
[0017] The second advantage is that during the cutting process, the atomized spray contacts the saw blade to cool the saw blade and avoid high temperature of the saw blade.
[0018] Advantage three: the cutting depth of this device is adjustable and can be adjusted according to actual needs.
[0019] Advantage four: the device has high integrity, compact equipment, low cost and is suitable for popularization and use. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0021] Figure 1 It is a structural diagram of the utility model;
[0022] Figure 2 This is a schematic diagram of the interior of the cutting chamber;
[0023] Figure 3 It is the main view of the hood body;
[0024] Figure 4 Schematic diagram of the interior of the hood;
[0025] Figure 5 It is the right side view of the hood body. DETAILED DESCRIPTION
[0026] All features disclosed in this specification, or all steps in the disclosed methods or processes, except mutually exclusive features and / or steps, can be combined in any manner.
[0027] Any feature disclosed in this specification (including any appended claims, abstract and drawings), unless otherwise stated, may be replaced by other equivalent or similar features. That is, unless otherwise stated, each feature is only an example of a series of equivalent or similar features.
[0028] In the description of the present invention, it should be understood that the terms "one end", "the other end", "outside", "upper", "inside", "horizontal", "coaxial", "center", "end", "length", "outer end", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.
[0029] In addition, in the description of the present invention, “a plurality of” means at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0030] In this utility model, unless otherwise specified or limited, the terms "disposed," "socketed," "connected," "through," and "inserted" should be understood in a broad sense. For example, they can refer to fixed or detachable connections, or integration; mechanical or electrical connections; direct or indirect connections through an intermediate medium; internal communication between two components or interaction between two components, unless otherwise specified. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.
[0031] See Figure 1The road repair cutting device shown includes a chassis 1, and rollers 101 are installed at the front and rear ends of the chassis 1. Under the action of the rollers 101, the lower end surface of the chassis 1 is lifted off the ground by more than 1 cm. An equipment compartment 2 is provided in the chassis 1, and a battery 3 and a controller 4 are installed in the equipment compartment 2. The controller 4 is connected to an independent control switch, which is a waterproof switch installed on the outside of the chassis 1 and is used to control the speed of the cutting unit. The battery 3 is connected to the controller 4. Inside the chassis 1, a cutting compartment 5 is formed on the right side of the equipment compartment 2. An L-shaped water tank 6 is provided on the side of the equipment compartment 2 away from the cutting compartment 5. A water inlet pipe 61 is provided on the side of the water tank 6 near the top, and a pipe cover 62 is provided at the mouth of the water inlet pipe 61. A height-adjustable cutting unit 7 is provided in the cutting compartment 5. The cutting unit 7 is powered by the battery 3, and the cutting speed is controlled by the controller 2. A water pump 8 is installed on the top of the chassis 1, and the water pump 8 cooperates with the cutting unit 7.
[0032] In the above technical solution, the cutting depth of the cutting unit 7 is adjustable, which can be set according to the cutting depth required for the road surface to meet the needs of different cutting depths.
[0033] In the above technical solution, the cutting unit 7 can be retracted into the box body 1, so as to avoid damage to the cutting unit 7 when the box body 1 is moved.
[0034] During high-speed cutting, water in the water tank 6 is pumped by the water pump 8 to cool the cutting unit 7 and reduce dust in the cutting chamber 5 .
[0035] See Figure 1 As shown, a sealing edge 51 is provided at the bottom edge of the cutting chamber 5, and the lower end surface of the sealing edge 51 contacts the ground.
[0036] The function of the sealing edge 51 is to increase the sealing performance. During the cutting process, most of the dust generated by cutting is located in the cutting chamber 5 and dust is reduced by atomizing and spraying.
[0037] See Figure 2 、 Figure 3 、 Figure 4 and Figure 5As shown, the cutting unit 7 includes a machine cover body 71, a waterproof motor 72 is fixedly installed at the rear end axis of the machine cover body 71, the output shaft of the waterproof motor 72 is inserted into the interior of the machine cover body 71 and a saw blade 73 is installed thereafter, and a part of the saw blade 73 is exposed to the outside of the machine cover body 71, and an arc-shaped pipe 74 is provided at the upper position of the inner wall of the machine cover body 71, and both ends of the pipe 74 are inserted into the outside of the machine cover body 71, and both ends of the pipe 74 are provided with a first atomizing nozzle 755, and a second atomizing nozzle 75 is provided at the position of the pipe 74 corresponding to the saw blade 73, and the pipe 74 is connected to the saw blade 73. A branch pipe 76 is connected, and a folding pipe 77 is provided between the branch pipe 76 and the water pump 8. Two or more guide rods 78 are provided on the top of the machine cover body 71. The guide rods 78 pass through the chassis 1 upward. A spring 79 is provided on the guide rods 78. The spring 79 acts between the chassis 1 and the machine cover body 71. Under the action of the spring 79, the machine cover body 71 moves downward. A screw 710 is provided on the top of the machine cover body 71. After the screw 710 passes through the chassis 1 upward, it is equipped with an adjustment sleeve 711. A handle 712 is provided in a ring on the outer wall of the adjustment sleeve 711.
[0038] In the above technical solution, the position of the machine cover body 71 can be adjusted by operating the adjustment sleeve 711 on the outside of the chassis 1. When cutting is required, the machine cover body 71 reaches the specified cutting depth under the dual action of gravity and spring by rotating the adjustment sleeve 711 upward. Before descending, it is necessary to turn on the waterproof motor in advance to ensure that the saw blade 73 starts to descend at a high speed, and starts to saw the ground material when descending.
[0039] The first atomizing nozzle can spray atomized water vapor outside the machine cover body 71 to achieve the purpose of dust reduction, and the second atomizing nozzle can spray atomized water vapor toward the saw blade 73 to complete the cooling of the saw blade 73.
[0040] See Figure 2 As shown, the inner wall of the cutting chamber 5 is covered with a sound insulation layer 55 .
[0041] The provision of the sound insulation layer 55 can absorb the noise generated during the process of sawing the ground, thereby reducing noise pollution to the surroundings.
[0042] See Figure 1 As shown, the outside of the battery 3 is filled with a buffer pad 33 .
[0043] The provision of the buffer pad 33 can provide a technical effect of shockproof protection for the battery 3 .
[0044] See Figure 1 As shown, a counterweight 66 is provided in the chassis 1 on the side of the water tank 6 away from the cutting chamber.
[0045] The counterweight 66 can increase the weight of the chassis 1, making the operation of the device more stable.
[0046] Operation method:
[0047] The device is transported to the construction location where ground cutting is required by the transfer equipment, and the device is pushed to the construction point. Then the waterproof motor is started by the controller to start the operation. The waterproof motor drives the saw blade to rotate at high speed. When the speed of the waterproof motor is stable, the water pump is started, and the position of the adjustment sleeve is adjusted to make the machine cover move downward. The saw blade then moves downward and begins to cut into the ground. When the cutting depth is reached, the position adjustment of the adjustment sleeve is stopped, and the device is pushed to move along the required cutting direction, and the saw blade completes the cutting of the ground.
[0048] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, they indicate the presence of features, steps, operations, devices, components and / or combinations thereof.
[0049] Unless otherwise specifically stated, the relative arrangement of the parts and steps, the numerical expressions and the numerical values set forth in these embodiments do not limit the scope of the present invention. At the same time, it should be understood that, for ease of description, the sizes of the various parts shown in the drawings are not drawn according to the actual proportional relationship. The techniques, methods and equipment known to those of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, the techniques, methods and equipment should be considered as part of the authorization specification. In all examples shown and discussed here, any specific values should be interpreted as being merely exemplary and not as limitations. Therefore, other examples of the exemplary embodiments may have different values. It should be noted that similar numbers and letters represent similar items in the following figures, and therefore, once an item is defined in one figure, it does not need to be further discussed in subsequent figures.
[0050] For ease of description, spatially relative terms such as "above", "above", "on the upper surface", "above", etc. may be used herein to describe the spatial positional relationship of a device or feature to other devices or features as shown in the figures. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figures. For example, if the device in the drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.
[0051] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, they indicate the presence of features, steps, tasks, devices, components and / or combinations thereof.
[0052] It should be noted that the terms "first," "second," and the like in the specification and claims of this application and the accompanying drawings are used to distinguish similar objects and are not necessarily used to describe a specific order or precedence. It should be understood that the terms used in this manner are interchangeable where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than that illustrated or described herein.
[0053] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Those skilled in the art will readily appreciate that the present invention is susceptible to various modifications and variations. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. A road repair cutting device, comprising a chassis, with rollers mounted on the front and rear sides of the chassis. Under the action of the rollers, the lower end surface of the chassis is lifted off the ground by more than 1 cm, characterized in that: An equipment compartment is provided in the chassis, in which a battery and a controller are installed, and the battery is connected to the controller. Inside the chassis, a cutting compartment is formed on the right side of the equipment compartment, and an L-shaped water tank is provided on the side of the equipment compartment away from the cutting compartment. A water inlet pipe is provided on the side of the water tank near the top, tilted upward, and a pipe cover is provided at the mouth of the water inlet pipe. A height-adjustable cutting unit is provided in the cutting compartment, and the cutting unit is powered by the battery, and the cutting speed is controlled by the controller. A water pump is installed on the top of the chassis, and the water pump cooperates with the cutting unit.
2. The road repair cutting device according to claim 1, characterized in that: A sealing edge is provided at the bottom edge of the cutting chamber, and the lower end surface of the sealing edge contacts the ground.
3. The road repair cutting device according to claim 1, characterized in that: The cutting unit includes a machine cover body, a waterproof motor is fixedly installed at the rear end axis of the machine cover body, and a saw blade is installed after the output shaft of the waterproof motor is inserted into the interior of the machine cover body, and a part of the saw blade is exposed to the outside of the machine cover body. An arc-shaped pipe is provided at the upper position of the inner wall of the machine cover body, and both ends of the pipe are inserted into the outside of the machine cover body. A first atomizing nozzle is provided at both ends of the pipe, and a second atomizing nozzle is provided at the position of the pipe corresponding to the saw blade. The pipe is connected to a branch pipe, and a folding pipe is cooperated between the branch pipe and the water pump. Two or more guide rods are provided at the top of the machine cover body, and the guide rod passes through the machine chassis upward. A spring is provided on the guide rod, and the spring acts between the machine chassis and the machine cover body. Under the action of the spring, the machine cover body moves downward. A screw is provided at the top of the machine cover body, and the screw passes through the machine chassis upward and is cooperated with an adjustment sleeve, and a handle is provided in a ring shape on the outer wall of the adjustment sleeve.
4. The road surface repair cutting device according to claim 1, characterized in that: The inner wall of the cutting chamber is covered with a sound insulation layer.
5. The road surface repair cutting device according to claim 1, characterized in that: The outside of the battery is filled with a buffer pad.
6. The road surface repair cutting device according to claim 1, characterized in that: A counterweight is provided in the chassis at a side of the water tank away from the cutting chamber.