Device for limiting single-side rotation of spherical support
By designing a device to limit the unilateral rotation of the spherical bearing and using limit blocks and concave wedges to fix the mounting base, the deflection problem caused by unilateral force on large-span glass curtain walls is solved, thereby improving the stability and safety of the curtain wall.
Patent Information
- Application Number
- CN202422885232.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-26
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-11-26
AI Technical Summary
When a large-span glass curtain wall is hung on the outside, the spherical bearing is susceptible to unilateral force and torsion, affecting stability and safety.
A device is designed to limit the unilateral rotation of the spherical bearing. The rotation of the mounting base is limited by symmetrically arranged limit blocks and concave wedges. The mounting base and the embedded plate are fixed with a transverse partition and a clamping assembly to avoid deflection caused by unilateral torsion.
The stability of the glass curtain wall installation base is improved, the deflection caused by unilateral force is avoided, the safety is enhanced, and the overall stability of the steel beam is ensured.
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Figure CN223410314U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of curtain wall installation, in particular to a device for limiting the unilateral rotation of a spherical support. Background Art
[0002] As the public continues to pursue the aesthetics of the facades of building glass curtain walls, large-span glass curtain walls have emerged.
[0003] Curtain wall support points are increasingly utilizing steel structures, which not only avoids the complex structural forms associated with reinforced concrete but also reduces material waste. Furthermore, the steel structure industry is rapidly developing, and support types are no longer limited to bolted connections. Spherical bearings can better accommodate the rotation of steel structures in all directions, preventing irregular deformation and damage. However, the unilateral forces and torsion generated by externally suspended, long-span curtain walls can easily affect the stability of the spherical bearings and the steel structure, reducing the safety of the glass curtain wall.
[0004] Therefore, the present application designs a device for limiting the unilateral rotation of the spherical bearing to solve the above technical problems. Utility Model Content
[0005] In order to solve the above technical problems, the utility model proposes a device for limiting the unilateral rotation of a spherical bearing.
[0006] To achieve the above-mentioned object, the present invention provides a device for limiting the unilateral rotation of a spherical bearing, comprising two symmetrically arranged limit blocks, the limit blocks being fixedly mounted on the embedded plate, and the mounting base for mounting the glass curtain wall being clamped between the two limit blocks;
[0007] The limit block includes a plurality of concave wedge blocks arranged in parallel, wherein one side of the concave wedge block provided with a groove abuts against the side wall of the mounting base, and a transverse partition for connection and fixation is fixed between adjacent concave wedge blocks;
[0008] The concave wedge block includes a wedge block lower clamping plate fixedly connected to the embedded plate, a clamping assembly is fixedly connected to the side of the wedge block lower clamping plate away from the embedded plate, the mounting base abuts against the wedge block lower clamping plate, and the clamping assembly abuts against both sides of the mounting base.
[0009] Preferably, the clamping assembly includes a wedge block web, which is fixed to the end of the wedge block lower clamping plate away from the embedded plate, and the end of the wedge block web away from the wedge block lower clamping plate is fixed to a wedge block upper plate, and the wedge block upper plate abuts against the side wall of the mounting base.
[0010] Preferably, the wedge web is spaced apart from the mounting base.
[0011] Preferably, the wedge block lower clamping plate, the wedge block web plate and the wedge block upper plate are arranged flush with each other on a side away from the mounting base.
[0012] Preferably, the diaphragm is arranged flush with the side of the web away from the mounting base, and the wedge block lower clamping plate, the wedge block web and the wedge block upper plate are respectively fixed to the diaphragm.
[0013] Preferably, the width of the wedge block web is smaller than the width of the wedge block lower clamping plate.
[0014] Preferably, the thickness of the diaphragm is not greater than the width of the wedge web.
[0015] Preferably, the mounting base includes a welded steel beam and a spherical support, the spherical support is mounted between the top ends of the two wedge block lower plates, and the wedge block upper plate abuts against the steel beam.
[0016] Preferably, the connection head of the spherical bearing at one end away from the steel beam is arranged between the two wedge block lower clamping plates, and the spherical bearing is fixedly connected to the embedded plate.
[0017] Preferably, the steel beam includes an upper flange plate and a lower flange plate arranged parallel to each other, a support plate is arranged between the upper flange plate and the lower flange plate, the two wedge block upper plates abut against both sides of the upper flange plate, and the spherical support is fixed to the bottom end of the lower flange plate.
[0018] Compared with the prior art, the present invention has the following advantages and technical effects: the present invention discloses a device for limiting the unilateral rotation of a spherical bearing, wherein two limit blocks are symmetrically arranged on both sides of a mounting base for mounting a glass curtain wall, and the rotation of the mounting base is limited by the two limit blocks, thereby improving the stability of the mounting base, avoiding the deflection caused by unilateral force when installing a large-span glass curtain wall, and improving safety; the limit blocks include a plurality of concave wedge blocks fixedly connected by a transverse partition, and the concave wedge blocks abut against the mounting base. The side walls of the mounting base are used to abut and limit the mounting base. At the same time, the mounting base is clamped and mounted on the inner side of the bottom end of the relatively set concave wedge block to fix the mounting base and improve stability. The wedge lower clamping plate at the bottom end of the concave wedge block is fixed on the embedded plate. The mounting base is assumed to be on the top of the relative wedge lower clamping plate and abuts on both sides of the mounting base through the clamping assembly to fix the mounting base. At the same time, the mounting base is fixed to the embedded plate to fix the embedded plate, which facilitates the installation and stability of the glass curtain wall.
[0019] The utility model has a simple structure and is easy to use. It can effectively control the rotation of both sides of the spherical support and balance the angle of the steel beam, avoiding the safety problem caused by unilateral tilt of the steel beam after the spherical support rotates due to unilateral torsional force, and can improve the overall stability of the spherical support steel beam. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The accompanying drawings, which constitute part of this application, are intended to provide a further understanding of this application. The exemplary embodiments and descriptions of this application are intended to explain this application and do not constitute an improper limitation on this application. In the accompanying drawings:
[0021] Figure 1 This is an axial view of the device for limiting unilateral rotation of the spherical bearing of the utility model;
[0022] Figure 2 This is a front view of the device for limiting unilateral rotation of a spherical bearing according to the present invention;
[0023] Figure 3 This is a top view of the device for limiting unilateral rotation of a spherical bearing according to the present invention;
[0024] Figure 4 This is a side view of the device for limiting unilateral rotation of the spherical bearing according to the present invention;
[0025] Figure 5 This is a schematic diagram of the installation of a device for limiting unilateral rotation of a spherical bearing according to the present invention;
[0026] In the figure: 1. concave wedge; 2. diaphragm; 3. wedge lower clamp; 4. wedge web; 5. wedge upper plate; 6. embedded plate; 7. steel beam; 8. spherical bearing; 9. connector; 10. upper flange plate; 11. lower flange plate; 12. support plate. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0028] Curtain wall spherical bearing is a type of bearing widely used in curtain wall structures. It combines the advantages of spherical bearings and is particularly suitable for curtain wall systems that need to withstand large loads and have multi-directional rotation performance requirements.
[0029] 1. Definition and Classification
[0030] As the name suggests, a curtain wall spherical bearing is a spherical structure. It is typically installed on the curtain wall's supporting structure to withstand external loads such as the curtain wall's own weight, wind loads, and earthquakes, while allowing the curtain wall to rotate in multiple directions within a certain range. Depending on the application scenario and performance requirements, curtain wall spherical bearings can be divided into various types, including fixed bearings, unidirectional movable bearings, and multidirectional movable bearings.
[0031] 2. Working Principle
[0032] The operating principle of curtain wall spherical bearings is primarily based on a ball-and-groove combination. The bearing's central spherical steel plate slides within the lower bearing plate to meet the needs of the superstructure. Because the bearing's rotational center may not coincide with the superstructure's dynamic center, a sliding surface is formed between the upper bearing plate and the flat PTFE plate. Depending on the relative positions of the superstructure and bearing's rotational centers, the direction of rotation of the spherical surface can be aligned with or opposite to the direction of sliding on the flat surface. If the two rotational centers coincide, no sliding occurs on the flat surface.
[0033] 3. Features and advantages
[0034] Large load-bearing capacity: Curtain wall spherical bearings can withstand large loads and are suitable for large curtain wall systems.
[0035] Flexible rotation: It has multi-directional rotation performance and can adapt to the deformation requirements of the curtain wall in different directions.
[0036] Strong displacement adaptability: Through the sliding displacement of the spherical steel plate, it can meet the displacement requirements of the curtain wall in horizontal, vertical and other directions.
[0037] Good durability: Since rubber is no longer used to bear pressure, there is no adverse effect such as rubber hardening or aging, so it is particularly suitable for low temperature areas.
[0038] 4. Installation and Maintenance
[0039] Installation steps:
[0040] Pier pretreatment: including surface roughening, reserved hole processing, determination of the center line of the bearing design position, etc.
[0041] Grouting: Carry out gravity grouting and remove the formwork after the mortar hardens.
[0042] Support installation: Hoist the support to the predetermined position, adjust the level and elevation, and ensure that the center line of the support completely coincides with the design axis of the pier support.
[0043] Connection and fixation: Weld or bolt the upper and lower support plates to the beam body and pier embedded steel plates.
[0044] Maintenance requirements:
[0045] Regularly check the appearance of the support for any damage and replace damaged parts in a timely manner.
[0046] Remove debris and dust around the support and keep the support surface clean.
[0047] The bearings are lubricated to reduce friction and improve rotational flexibility.
[0048] 5. Application Scenarios
[0049] Curtain wall spherical bearings are widely used in curtain wall systems for high-rise buildings, large public buildings, bridges, etc. Curtain wall spherical bearings play an irreplaceable role, especially in curtain wall systems that need to withstand large loads and have multi-directional rotation requirements.
[0050] In summary, curtain wall spherical bearings offer a wide range of advantages, including high load-bearing capacity, flexible rotation, and strong displacement adaptability. In curtain wall systems, they can effectively withstand external loads and allow the curtain wall to rotate in multiple directions within a certain range, thereby ensuring the stability and safety of the curtain wall system.
[0051] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below with reference to the accompanying drawings and specific implementation methods.
[0052] Reference Figure 1-Figure 5 As shown, this embodiment provides a device for limiting the unilateral rotation of a spherical bearing, comprising two symmetrically arranged limit blocks, the limit blocks being fixedly mounted on the embedded plate 6, and the mounting base for mounting the glass curtain wall being clamped between the two limit blocks;
[0053] The limit block includes a plurality of concave wedge blocks 1 arranged in parallel, wherein the side of the concave wedge block 1 provided with the groove abuts against the side wall of the mounting base, and a transverse partition plate 2 for connecting and fixing is fixed between adjacent concave wedge blocks 1;
[0054] The concave wedge block 1 includes a wedge block lower clamping plate 3 fixed on the embedded plate 6, and a clamping component is fixed on the side of the wedge block lower clamping plate 3 away from the embedded plate 6. The mounting base abuts on the wedge block lower clamping plate 3, and the clamping component abuts on both sides of the mounting base.
[0055] The utility model discloses a device for limiting the unilateral rotation of a spherical support, wherein two limit blocks are symmetrically arranged on both sides of a mounting base for mounting a glass curtain wall, and the rotation of the mounting base is limited by the two limit blocks, thereby improving the stability of the mounting base, avoiding deflection caused by unilateral force when installing a glass curtain wall with a large span, and improving safety; the limit blocks include a plurality of concave wedge blocks fixedly connected by a transverse partition 2, and the concave wedge blocks abut against the side walls of the mounting base for abutting and limiting the mounting base, and the mounting base is clamped and mounted on the inner side of the bottom end of the relatively arranged concave wedge blocks to achieve fixation of the mounting base and improve stability; the concave wedge blocks are fixedly connected by a transverse partition 2, and the concave wedge blocks abut against the side walls of the mounting base for abutting and limiting the mounting base. The wedge lower clamping plate 3 at the bottom end of the wedge is fixed on the embedded plate 6, and the mounting base is assumed to be at the top of the relative wedge lower clamping plate 3, and is abutted on both sides of the mounting base through the clamping assembly to achieve the fixation of the mounting base. At the same time, the mounting base and the embedded plate 6 are fixed together to achieve the fixation of the embedded plate 6, which is convenient for the installation and stability of the glass curtain wall. The utility model has a simple structure and is easy to use. It can effectively control the rotation of both sides of the spherical support 8 and balance the angle of the steel beam 7 to avoid the safety problem caused by the unilateral tilt of the steel beam 7 after the spherical support 8 is rotated due to the unilateral torsional force, and can improve the overall stability of the spherical support 8 and the steel beam 7.
[0056] In one embodiment of the present application, a total of 6 concave wedge blocks 1 are designed, with 3 blocks on one side forming a group, and a group is set on each side of the steel beam 7.
[0057] In one embodiment of the present application, the concave wedge and the transverse partition 2 are manufactured by cutting, and then the two are combined and fixed by welding.
[0058] In one embodiment of the present application, the device is made of Q355B grade steel.
[0059] In one embodiment of the present application, the preferred dimensions of the diaphragm 2 are 140 mm in length and 42 mm in thickness, and its height is the same as that of the concave wedge.
[0060] In one embodiment of the present application, the thickness of the concave wedge block: 1 is preferably 30 mm, and can also be adjusted according to the size of the mounting base.
[0061] In a further optimized solution, the clamping assembly includes a wedge web 4, which is fixed to the end of the wedge lower clamping plate 3 away from the embedded plate 6. The end of the wedge web 4 away from the wedge lower clamping plate 3 is fixed to the wedge upper plate 5, which abuts the side wall of the mounting base. The clamping assembly includes the wedge web 4 and the wedge upper clamping plate, which abuts the side wall of the mounting base to achieve fixation.
[0062] Further optimizing the scheme, the wedge web 4 is spaced apart from the mounting base. The wedge web 4 is located in the middle of the concave wedge and does not contact the mounting base, and is used to support the steel beam 7 and ensure the balance of the spherical support 8.
[0063] In a further optimization, the wedge lower plate 3, wedge web 4, and wedge upper plate 5 are flush with each other on the side away from the mounting base. The wedge lower plate 3, wedge web 4, and wedge upper plate 5 are each fixedly attached to the diaphragm 2. The concave wedge is welded to the diaphragm 2 on the side away from the steel beam 7, making it flush with the side away from the steel beam 7, facilitating fixation to the building structure. The other side is provided with a concave and convex shape to facilitate positioning of the steel beam 7.
[0064] In one embodiment of the present application, the concave wedge block: 1 has a total height of 500 mm, and the width of the upper wedge block upper clamping plate is 75 mm; the width of the lower wedge block lower clamping plate 3 is 85 mm, and the height is 120 mm, and the height protruding from the cross partition 2 is 43 mm, which is used to clamp the steel beam 7 and ensure the balance of the spherical support 8.
[0065] In one embodiment of the present application, a 45° chamfer toward the wedge web 4 is provided at a position 50 mm downward from the top end of the wedge upper clamping plate.
[0066] According to a further optimization solution, the width of the wedge web 4 is smaller than the width of the wedge lower clamping plate 3.
[0067] According to a further optimization solution, the thickness of the diaphragm 2 is not greater than the width of the wedge web 4 .
[0068] Further optimization scheme, the installation base includes welded fixed steel beam 7 and spherical support 8, spherical support 8 is installed between the top of the two wedge block lower clamping plate 3, and the wedge block upper plate 5 abuts against the steel beam 7. The installation base consists of steel beam 7 and spherical support 8. The spherical support 8 is welded to the bottom section of the steel beam 7, and the upper edge of the spherical support 8 is clamped to the top of the opposite wedge block lower clamping plate 3 to achieve fixation.
[0069] In a further optimized solution, the connector 9 at the end of the spherical bearing 8 away from the steel beam 7 is disposed between the two wedge lower plates 3, and the spherical bearing 8 is fixedly connected to the embedded plate 6. The connector 9 at the lower end of the spherical bearing 8 passes through the space between the opposing wedge lower plates 3 and is welded to the embedded plate 6, facilitating the fixing of the embedded plate 6.
[0070] In a further optimization scheme, the steel beam 7 comprises an upper flange plate 10 and a lower flange plate 11 arranged parallel to each other. A support plate 12 is interposed between the upper and lower flange plates 10 and 11. The upper plates 5 of the two wedges abut against the sides of the upper flange plate 10, and the spherical bearings 8 are fixed to the bottom end of the lower flange plate 11. The steel beam 7 is made of standard I-beam steel. The spherical bearings 8 are welded to the bottom end of the lower flange plate 11, and the upper clamping plates of the wedges abut against the side walls of the upper flange plate 10 to achieve position control.
[0071] Scope of application of this embodiment
[0072] This device is designed to prevent rotation of long-span curtain wall beams installed on one side of the beam, using a spherical bearing at one end. This reduces the need for disassembly and reinstallation of the beam and spherical bearing, saving materials, labor, and construction time, while improving beam safety and stability. It is suitable for buildings with a single, floor-to-ceiling cantilevered hall, with a long-span beam between two balconies and unitized curtain wall units installed on the outside. This device can be designed in advance and optimized based on the fixing method of the beam to the concrete structure's corbels. It is highly effective in preventing unilateral rotation of the spherical bearing and balancing long-span beams.
[0073] Benefit analysis of this embodiment:
[0074] (1) Economic benefits
[0075] This device eliminates the need for disassembly and installation of steel beams and spherical bearings, effectively preventing rotation and saving costs. Eight sets of steel beams were installed on either side of the building's central hall, eliminating the need for disassembly and reinstallation of beams and bearings, saving 12 days of construction time and directly reducing labor, materials, and machinery costs associated with disassembly and installation.
[0076] (2) Social benefits
[0077] This device can provide guidance for similar designs or projects in the future. It can prevent problems in the design phase by directly designing a structure to prevent lateral rotation, allowing for immediate completion during structural construction. Its simple and practical operation makes it a valuable tool for promotion and reference.
[0078] (3) Environmental benefits
[0079] The use of this device can avoid the generation of steel structure waste and reduce the energy loss caused by the secondary installation of steel beams. At the same time, the device is small, simple, and easy to install, and does not affect the later interior decoration envelope. After the aluminum plate is installed, it is beautiful and practical.
[0080] Value analysis of this embodiment:
[0081] (1) Generalizability analysis
[0082] This device is easy to install and can directly avoid the disassembly and assembly of steel beams and spherical bearings. The device has a significant effect in preventing unilateral rotation of spherical bearings and balancing large-span steel beams. It can be promoted and used in steel structure projects where spherical bearings are tilted due to unilateral rotation.
[0083] (2) Analysis of the value of achievement transformation
[0084] The use of this device can avoid the generation of steel structure waste and reduce the energy loss caused by the secondary installation of steel beams. At the same time, the device is small, simple, and easy to install, and does not affect the aesthetics of the later indoor aluminum panel encapsulation and exterior curtain wall.
[0085] (3) Promotion suggestions
[0086] This device can provide guidance for similar designs or projects in the future. It can prevent problems in the design phase by directly designing a structure to prevent lateral rotation, allowing for immediate completion during structural construction. Its simple and practical operation makes it a valuable tool for promotion and reference.
[0087] Specific use cases:
[0088] This device has been successfully applied in the XX project in XX city and achieved good technical results.
[0089] In the description of the present invention, it should be understood that the terms "longitudinal", "transverse", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they should not be understood as limitations on the present invention.
[0090] The embodiments described above are merely preferred embodiments of the present invention and are not intended to limit the scope of the present invention. Without departing from the spirit of the present invention, various modifications and improvements to the technical solutions of the present invention made by ordinary technicians in this field should fall within the scope of protection determined by the claims of the present invention.
Claims
1. A device for limiting unilateral rotation of a spherical bearing, characterized by: It comprises two symmetrically arranged limit blocks, the limit blocks being fixedly mounted on the embedded plate (6), and the mounting base for mounting the glass curtain wall being clamped between the two limit blocks; The limit block comprises a plurality of concave wedge blocks (1) arranged in parallel, wherein one side of the concave wedge blocks (1) provided with a groove abuts against the side wall of the mounting base, and a transverse partition (2) for connection and fixation is fixed between adjacent concave wedge blocks (1); The concave wedge block (1) comprises a wedge block lower clamping plate (3) fixedly connected to the embedded plate (6); a clamping assembly is fixedly connected to the side of the wedge block lower clamping plate (3) away from the embedded plate (6); the mounting base abuts against the wedge block lower clamping plate (3), and the clamping assembly abuts against both sides of the mounting base.
2. The device for limiting unilateral rotation of a spherical bearing according to claim 1, characterized in that: The clamping assembly includes a wedge block web (4), the wedge block web (4) is fixed to one end of the wedge block lower clamping plate (3) away from the embedded plate (6), the wedge block web (4) is fixed to one end away from the wedge block lower clamping plate (3) with a wedge block upper plate (5), and the wedge block upper plate (5) abuts against the side wall of the mounting base.
3. The device for limiting unilateral rotation of a spherical bearing according to claim 2, characterized in that: The wedge web (4) is spaced apart from the mounting base.
4. The device for limiting unilateral rotation of a spherical bearing according to claim 2, characterized in that: The wedge block lower clamping plate (3), the wedge block web plate (4) and the wedge block upper plate (5) are arranged flush on a side away from the mounting base.
5. The device for limiting unilateral rotation of a spherical bearing according to claim 4, characterized in that: The diaphragm (2) is arranged flush with the side of the web away from the mounting base, and the wedge block lower clamping plate (3), the wedge block web (4) and the wedge block upper plate (5) are respectively fixed to the diaphragm (2).
6. The device for limiting unilateral rotation of a spherical bearing according to claim 2, characterized in that: The width of the wedge block web (4) is smaller than the width of the wedge block lower clamping plate (3).
7. The device for limiting unilateral rotation of a spherical bearing according to claim 6, characterized in that: The thickness of the diaphragm (2) is not greater than the width of the wedge web (4).
8. The device for limiting unilateral rotation of a spherical bearing according to claim 2, characterized in that: The mounting base comprises a welded steel beam (7) and a spherical support (8), wherein the spherical support (8) is mounted between the top ends of the two wedge block lower clamping plates (3), and the wedge block upper plate (5) abuts against the steel beam (7).
9. The device for limiting unilateral rotation of a spherical bearing according to claim 8, characterized in that: The connecting head (9) of the spherical support (8) at one end away from the steel beam (7) is arranged between the two wedge block lower clamping plates (3), and the spherical support (8) is fixedly connected to the embedded plate (6).
10. The device for limiting unilateral rotation of a spherical bearing according to claim 8, characterized in that: The steel beam (7) includes an upper flange plate (10) and a lower flange plate (11) arranged in parallel above and below, a support plate (12) is arranged between the upper flange plate (10) and the lower flange plate (11), the two wedge block upper plates (5) abut against both sides of the upper flange plate (10), and the spherical support (8) is fixed to the bottom end of the lower flange plate (11).