Battery separator thickness gauge
By designing a battery separator thickness gauge and utilizing a clamping mechanism and an ultrasonic measurement system, the problems of large errors and low efficiency in battery separator thickness detection in the existing technology are solved, and high-precision and efficient thickness measurement is achieved.
Patent Information
- Application Number
- CN202422540590.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-21
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-10-21
AI Technical Summary
The existing battery separator thickness detection has large manual measurement errors, low efficiency, and difficulty in accurate comparison, resulting in inconvenience in detection.
A battery separator thickness gauge was designed, which included a clamping mechanism and an ultrasonic measurement system. The clamping mechanism was used to stabilize the position of the battery separator, and an ultrasonic transmitter and receiver were used to perform multi-point measurements and calculate the average value, thereby improving measurement accuracy and efficiency.
The accuracy and efficiency of battery separator thickness measurement are improved, human errors are reduced, and the stability and precision of detection are improved.
Smart Images

Figure CN223412701U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of battery separator thickness measurement, in particular to a battery separator thickness gauge. Background Art
[0002] The separator is one of the main components of the battery. Its main function is to prevent the positive and negative electrodes from short-circuiting, but it cannot significantly increase the internal resistance of the battery. The quality of the separator directly affects the discharge capacity and charge-discharge cycle life of the battery. Therefore, the porosity, pore size, thickness and uniformity, wettability, and folding resistance of the battery separator must be strictly controlled.
[0003] During the processing of battery separators, it is essential to detect their thickness. However, the existing battery separator thickness detection is mostly performed manually using a thickness detector. To ensure the accuracy of the detection, the battery separators are mostly repeatedly detected. However, the use of a thickness detector for measurement has many steps, which not only leads to manual measurement errors, but also causes low worker efficiency and difficulty in comparison, making battery separator detection more inconvenient. Utility Model Content
[0004] In view of the above-mentioned shortcomings of the prior art, the utility model provides a battery separator thickness gauge, which can effectively solve the problems of the prior art.
[0005] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:
[0006] The utility model is a battery separator thickness gauge, comprising a main frame and a support plate fixed to the rear side of the upper end surface of the main frame, and further comprising:
[0007] The support frame is symmetrically fixed on the left and right sides of the upper end surface of the main frame, and the inner side of the support frame is rotatably connected to the conveying shaft 1;
[0008] A clamping mechanism, provided on the upper end surface of the conveying shaft 1, for clamping and limiting the battery separator;
[0009] The base body is fixed to the upper end surface of the main frame, and an ultrasonic receiver is fixed to the upper end surface of the base body;
[0010] The adjusting plate is arranged inside the supporting plate, the output end of the adjusting plate is fixed with a fixing plate, and the lower end surface of the fixing plate is fixed with an ultrasonic transmitter;
[0011] The limiting mechanism is arranged at the lower end of the adjustment plate and is used to make the ultrasonic transmitter fit tightly against the battery separator.
[0012] Furthermore, the clamping mechanism includes a clamping member, a second conveying shaft, a connecting member and a reset spring. The clamping member is fixed on the upper end surface of the support frame, the second conveying shaft is rotatably connected to the inner side of the clamping member, the connecting member is fixed on the upper end surface of the main frame, the reset spring is arranged inside the connecting member, and the other end of the reset spring is in contact with the clamping member.
[0013] Furthermore, the outer shapes and structures of the conveying shaft 1 and the conveying shaft 2 are consistent, and the conveying shaft 1 and the conveying shaft 2 maintain the same vertical center line.
[0014] Furthermore, a scale is evenly fixed on the lower end surface of the outer surface of the clamping member, and the clamping member can be slid up and down along the inside of the connecting member for adjustment.
[0015] Furthermore, the limiting mechanism includes a limiting rod and an extrusion spring. The limiting rod is symmetrically fixed on the lower end surface of the adjustment plate, and the limiting rod can be slid up and down along the inside of the support plate for adjustment. The extrusion spring is hooked on the outer surface of the limiting rod, and the upper and lower ends of the extrusion spring are respectively connected to the support plate and the fixed plate.
[0016] Furthermore, the ultrasonic receivers are evenly arranged along the upper end surface of the base body, and the ultrasonic receivers and the ultrasonic transmitter maintain the same vertical center line.
[0017] The utility model has the following beneficial effects:
[0018] 1. The utility model is provided with a clamping mechanism, a support frame and a conveying shaft, which can quickly feed the battery separator and limit the battery separator at the same time, thereby preventing the battery separator from being offset. Since the return spring can pull the clamping member downward to squeeze, and cooperate with the scale to perform a preliminary detection of the thickness of the battery separator, if the thickness of the battery separator changes, the corresponding value of the scale is different, which can provide a reference for the staff.
[0019] 2. The utility model can push the fixed plate downward by arranging an extrusion spring, so that the ultrasonic transmitter at the lower end of the fixed plate can contact the top of the battery separator, so that the ultrasonic transmitter and the ultrasonic receiver can correspond to each other, which can facilitate the subsequent display of the thickness value. Since multiple groups of ultrasonic transmitters and ultrasonic receivers are provided, different points on the battery separator can be measured at the same time and the average value can be calculated, which can improve the measurement accuracy and efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0021] Figure 1 This is a top view schematic diagram of the battery separator thickness gauge of the utility model;
[0022] Figure 2 This is a schematic diagram of the left side view of the battery separator thickness gauge of the utility model;
[0023] Figure 3 This is a top view schematic diagram of the clamping mechanism of the utility model;
[0024] Figure 4 This is a bottom view of the limiting mechanism of the present invention.
[0025] In the accompanying drawings, the components represented by the reference numerals are as follows:
[0026] 1. Main frame; 2. Support plate; 3. Support frame; 4. Conveying shaft 1; 5. Clamping piece; 6. Conveying shaft 2; 7. Connecting piece; 8. Return spring; 9. Scale; 10. Base body; 11. Ultrasonic receiver; 12. Adjustment plate; 13. Fixing plate; 14. Limiting rod; 15. Extrusion spring; 16. Ultrasonic transmitter. DETAILED DESCRIPTION
[0027] The technical solutions in the embodiments of the present invention will be described clearly and completely below with reference to the accompanying drawings in the embodiments of the present invention.
[0028] See also Figure 1-4 As shown, the utility model is a battery separator thickness gauge, comprising a main frame 1 and a support plate 2 fixed to the rear side of the upper end surface of the main frame 1, and further comprising:
[0029] The support frame 3 is symmetrically fixed on the left and right sides of the upper end surface of the main frame 1, and the inner side of the support frame 3 is rotatably connected to the conveying shaft 4;
[0030] The clamping mechanism is provided on the upper end surface of the conveying shaft 1 4 and is used to clamp and limit the battery separator; the clamping mechanism includes a clamping member 5, a conveying shaft 2 6, a connecting member 7 and a return spring 8. The clamping member 5 is fixed to the upper end surface of the support frame 3, the conveying shaft 2 6 is rotatably connected to the inner side of the clamping member 5, the connecting member 7 is fixed to the upper end surface of the main frame 1, and the return spring 8 is provided inside the connecting member 7, and the other end of the return spring 8 is in contact with the clamping member 5. The clamping member 5 can be pulled downward by the return spring 8 inside the connecting member 7, so that the conveying shaft 2 6 on one side of the clamping member 5 can cooperate with the conveying shaft 1 4, so as to limit the position of the battery separator and avoid the battery separator from deflecting and shaking;
[0031] The outer shapes and structures of the conveying shaft 1 4 and the conveying shaft 2 6 are consistent, and the conveying shaft 1 4 and the conveying shaft 2 6 maintain the same vertical center line. Since the conveying shaft 1 4 and the conveying shaft 2 6 are set to remain vertical, the battery separator can be prevented from deflecting and shaking, thereby improving the stability of the battery separator; the lower end surface of the outer surface of the clamping member 5 is evenly fixed with a scale 9, and the clamping member 5 can be slid up and down along the inside of the connecting member 7 for adjustment. Since the return spring 8 can pull the clamping member 5 downward and squeeze it, and cooperate with the scale 9 to perform a preliminary test on the thickness of the battery separator. If the thickness of the battery separator changes, the value corresponding to the scale 9 is different, which can provide a reference for the staff;
[0032] The base body 10 is fixed to the upper end surface of the main frame 1, and an ultrasonic receiver 11 is fixed to the upper end surface of the base body 10; the adjustment plate 12 is arranged inside the support plate 2, and the output end of the adjustment plate 12 is fixed to a fixing plate 13, and the lower end surface of the fixing plate 13 is fixed to an ultrasonic transmitter 16; a limiting mechanism is arranged at the lower end of the adjustment plate 12, and is used to make the ultrasonic transmitter 16 fit tightly with the battery separator; the limiting mechanism includes a limiting rod 14 and an extrusion spring 15, the limiting rod 14 is symmetrically fixed to the lower end surface of the adjustment plate 12, and the limiting rod 14 It can be slid up and down along the inside of the support plate 2 for adjustment. The extrusion spring 15 is hooked on the outer surface of the limiting rod 14, and the upper and lower ends of the extrusion spring 15 are respectively connected to the support plate 2 and the fixed plate 13. The limiting rod 14 is provided to limit the position of the adjustment plate 12, thereby preventing the adjustment plate 12 from deflecting. Then, since the extrusion spring 15 can push the adjustment plate 12 downward, the ultrasonic transmitter 16 on the lower end surface of the fixed plate 13 can be in close contact with the top of the battery separator, thereby facilitating the subsequent detection of the thickness of the battery separator.
[0033] The ultrasonic receivers 11 are evenly arranged along the upper end surface of the base body 10, and the ultrasonic receivers 11 and the ultrasonic transmitter 16 maintain the same vertical center line. By setting the ultrasonic transmitter 16 to correspond to the ultrasonic receiver 11, the subsequent display of the thickness value can be facilitated. Since multiple groups of ultrasonic transmitters 16 and ultrasonic receivers 11 are provided, different points of the battery separator can be measured simultaneously and the average value can be calculated, which can improve the measurement accuracy and efficiency.
[0034] The above are only preferred embodiments of the present invention and do not limit the present invention. Any modification to the technical solutions described in the aforementioned embodiments, any equivalent replacement of some of the technical features therein, and any modification, equivalent replacement, and improvement made are within the scope of protection of the present invention.
Claims
1. A battery separator thickness gauge, comprising a main frame (1) and a support plate (2) fixed to the rear side of the upper end surface of the main frame (1), characterized in that: Also includes: The support frame (3) is symmetrically fixed on the left and right sides of the upper end surface of the main frame (1), and the inner side of the support frame (3) is rotatably connected to a conveying shaft (4); A clamping mechanism is provided on the upper end surface of the conveying shaft (4) and is used to clamp and limit the battery separator; A base body (10) is fixed to the upper end surface of the main frame (1), and an ultrasonic receiver (11) is fixed to the upper end surface of the base body (10); An adjusting plate (12) is arranged inside the supporting plate (2), a fixing plate (13) is fixed to the output end of the adjusting plate (12), and an ultrasonic transmitter (16) is fixed to the lower end surface of the fixing plate (13); The limiting mechanism is arranged at the lower end of the regulating plate (12) and is used to make the ultrasonic transmitter (16) fit tightly with the battery separator.
2. A battery separator thickness gauge according to claim 1, characterized in that: The clamping mechanism comprises a clamping member (5), a second conveying shaft (6), a connecting member (7) and a reset spring (8); the clamping member (5) is fixed to the upper end surface of the support frame (3); the second conveying shaft (6) is rotatably connected to the inner side of the clamping member (5); the connecting member (7) is fixed to the upper end surface of the main frame (1); the reset spring (8) is arranged inside the connecting member (7), and the other end of the reset spring (8) is in contact with the clamping member (5).
3. A battery separator thickness gauge according to claim 2, characterized in that: The outer shapes and structures of the conveying shaft 1 (4) and the conveying shaft 2 (6) are consistent, and the conveying shaft 1 (4) and the conveying shaft 2 (6) maintain the same vertical center line.
4. A battery separator thickness gauge according to claim 3, characterized in that: A scale (9) is evenly fixed on the lower end face of the outer surface of the clamping member (5), and the clamping member (5) can be slid up and down along the inside of the connecting member (7) for adjustment.
5. A battery separator thickness gauge according to claim 1, characterized in that: The limiting mechanism comprises a limiting rod (14) and a pressing spring (15). The limiting rod (14) is symmetrically fixed on the lower end surface of the adjustment plate (12), and the limiting rod (14) can be slid up and down along the inside of the support plate (2) for adjustment. The pressing spring (15) is hooked on the outer surface of the limiting rod (14), and the upper and lower ends of the pressing spring (15) are respectively connected to the support plate (2) and the fixed plate (13).
6. A battery separator thickness gauge according to claim 1, characterized in that: The ultrasonic receivers (11) are evenly arranged along the upper end surface of the base body (10), and the ultrasonic receivers (11) and the ultrasonic transmitter (16) maintain the same vertical center line.