Deviation-adjusting fixing support for medium-voltage crosslinked polyethylene cable production line

By designing a two-half structure of the eccentricity adjustment fixing bracket for medium-voltage cross-linked polyethylene cable production lines and combining it with a servo drive mechanism, the problem of high eccentricity during manual adjustment is solved, and automatic adjustment and precise control of cable eccentricity are achieved.

CN223413905UActive Publication Date: 2025-10-03YANGGU JIANGBEI CABLE CO LTD
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Patent Information

Application Number
CN202422799877.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-18
Publication Date
2025-10-03
Estimated Expiration
2034-11-18

AI Technical Summary

Technical Problem

In existing cable production lines, manual adjustment of eccentricity has high requirements and is difficult to meet the needs of automated production. In addition, the manual adjustment accuracy is not high, which easily leads to waste.

Method used

A skew adjustment fixing bracket for a medium-voltage cross-linked polyethylene cable production line is designed. The bracket adopts a two-half structure consisting of a left bracket and a right bracket, and is combined with a servo drive mechanism to realize automatic adjustment of the cable eccentricity.

Benefits of technology

It realizes stable automatic adjustment of cable eccentricity, simplifies the installation process, improves the adjustment accuracy, and adapts to the needs of automated production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a deviation-adjusting fixing support for a medium-voltage crosslinked polyethylene cable production line, and mainly relates to the field of cable deviation-adjusting mechanisms. A middle-voltage crosslinked polyethylene cable production line deviation-adjusting fixing support comprises a left support and a right support, a left mounting groove is formed in the left support, a right mounting groove is formed in the right support, lug plates are arranged at the two ends of the right support, fastening through holes are formed in the lug plates, and threaded holes in one-to-one correspondence with the fastening through holes are formed in the two ends of the left support. A pair of left fastening channels is arranged in the left installation groove of the left support, a pair of right fastening channels is arranged on the outer circle of the right support, servo drivers are installed on the two side edges of the left frame body respectively, and adjusting lead screws of the servo drivers penetrate through the adjusting holes. The cable eccentricity adjusting device has the advantages that stable installation of an automatic cable eccentricity adjusting mechanism can be completed, and eccentricity adjustment of cable extrusion machining is achieved.
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Description

Technical Field

[0001] The utility model mainly relates to the field of cable deviation adjustment mechanisms, in particular to a deviation adjustment fixing bracket for a medium-voltage cross-linked polyethylene cable production line. Background Art

[0002] In cable production, both domestic and international production lines, eccentricity adjustment of the inner, insulation, and outer shield layers is typically accomplished using two sets of perpendicular screws. Adjusting the tightness of the screws adjusts the die head's internal mold. This adjustment method requires exceptionally high technical skill and extremely short adjustment times, requiring highly skilled workers to perform. To better control eccentricity, most production lines utilize a German SIKORA deflectometer approximately one meter below the die head for non-destructive testing of the cable. The deflectometer measures the thickness of each layer in the corresponding position, allowing manual adjustment of the eccentricity of the inner, insulation, and outer shield layers.

[0003] Manual adjustment requires high levels of skill and proficiency from production line technicians, easily resulting in unsatisfactory eccentricity and resulting in scrap. Furthermore, the adjustment accuracy is low, making it unsuitable for current automated production requirements. To address this issue, we developed an automatic centering device using a servo drive mechanism, secured to the extruder head via a mounting frame. However, the existing manual centering bracket is not compatible with the automatic centering device, necessitating the design of a new mounting structure to ensure stable cable alignment during production. Utility Model Content

[0004] In order to solve the deficiencies of the prior art, the utility model provides a medium-voltage cross-linked polyethylene cable production line eccentricity adjustment fixing bracket, which can complete the stable installation of the cable eccentricity automatic adjustment mechanism and realize the eccentricity adjustment for the cable extrusion process.

[0005] In order to achieve the above-mentioned purpose, the present invention is realized through the following technical solutions:

[0006] The fixing bracket of the medium-voltage cross-linked polyethylene cable production line comprises a left bracket and a right bracket, the left bracket being an isosceles right triangle frame body, and the right bracket being a semicircular frame body; a left mounting groove is provided in the left bracket, a right mounting groove is provided in the right bracket, the left mounting groove is provided with a left semicircular opening toward one side of the right bracket, and the right mounting groove is provided with a right semicircular opening toward one side of the left bracket. When the left bracket is docked with the right bracket, the left semicircular opening and the right semicircular opening are docked to form a circular mounting channel, ear plates are provided at both ends of the right bracket, fastening through holes are provided on the ear plates, threaded holes corresponding to the fastening through holes are provided at both ends of the left bracket, a pair of left fastening channels are provided in the left mounting groove of the left bracket, a pair of right fastening channels are provided on the outer circle of the right bracket, the right fastening channel passes through the right mounting groove, and adjustment holes perpendicular to the sides are provided on both sides of the left bracket, servo drives are respectively installed on both sides of the left bracket, and an adjustment screw of the servo drive passes through the adjustment hole.

[0007] The bottoms of both sides of the left bracket are provided with mounting platforms perpendicular to the bottom edges.

[0008] The left mounting groove is adjacent to the side edge of the left bracket and is an inner side edge parallel to the side edge of the left bracket.

[0009] A left sink is provided on the left bracket, and a right sink is provided on the right bracket.

[0010] The angle between the two left fastening channels is 90 degrees, and the angle between the two right fastening channels is 90 degrees. When the left bracket is docked with the right bracket, the angle between the adjacent left fastening channels and right fastening channels is 90 degrees.

[0011] The left fastening channel is a rectangular hole.

[0012] Compared with the prior art, the beneficial effects of the present invention are:

[0013] This utility model has a simple structure and stable performance. It replaces the existing one-piece mounting bracket with a two-part structure. The servo adjustment mechanism is installed on the left bracket, making it suitable for the installation structure of the servo centering mechanism and meeting the requirements of automated eccentricity adjustment. The two-part structure design makes the installation of the mounting bracket simpler and more stable, meeting the requirements of automated real-time eccentricity adjustment. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Attachment Figure 1 This is a schematic diagram of the main structure of the utility model;

[0015] Attachment Figure 2 This is a schematic diagram of the three-dimensional perspective structure of the utility model;

[0016] Attachment Figure 3This is a schematic diagram of the structure of the utility model from a top view;

[0017] Attachment Figure 4 This is a structural schematic diagram of the left bracket of the utility model when viewed from the right.

[0018] The numbers shown in the accompanying drawings are: 1. Left bracket; 2. Right bracket; 11. Left mounting groove; 12. Left semicircular opening; 13. Threaded hole; 14. Left fastening channel; 15. Adjustment hole; 16. Left sink; 17. Mounting platform; 21. Right mounting groove; 22. Right semicircular opening; 23. Ear plate; 24. Fastening through hole; 25. Right fastening channel; 26. Right sink. DETAILED DESCRIPTION

[0019] The present invention will be further described with reference to the accompanying drawings and specific embodiments. It should be understood that these embodiments are intended only to illustrate the present invention and are not intended to limit the scope of the present invention. Furthermore, it should be understood that after reading the contents of this invention, those skilled in the art may make various changes or modifications to the present invention, and that such equivalent forms also fall within the scope defined in this application.

[0020] like Figure 1-4 As shown, the utility model discloses a fixed support for adjusting the eccentricity of a medium-voltage cross-linked polyethylene cable production line, comprising a left support 1 and a right support 2. The left support 1 and the right support 2 are butt-jointed and installed. Compared to the monolithic structure of conventional manually adjustable supports, the left and right supports 1 and 2 of this device are divided into two distinct halves. The left support 1 is an isosceles right triangle frame, while the right support 2 is a semicircular frame. The structure of the right support 2 and the left support 1 is substantially the same as that of the manually adjustable support. The left support 1 is used to mount a pair of servo drive mechanisms to adjust the cable eccentricity on the X and Y axes.

[0021] Specifically, a left mounting groove 11 is provided in the left bracket 1, and a right mounting groove 21 is provided in the right bracket 2. When the left bracket 1 is docked with the right bracket 2, the left mounting groove 11 and the right mounting groove 21 are docked, serving as the installation position of the connecting bracket. A left semicircular opening 12 is provided on the side of the left mounting groove 11 facing the right bracket 2, and a right semicircular opening 22 is provided on the side of the right mounting groove 21 facing the left bracket 1. When the left bracket 1 is docked with the right bracket 2, the left semicircular opening 12 and the right semicircular opening 22 are docked to form a circular mounting channel. After the left bracket 1 is docked with the right bracket 2, the circular mounting channel serves as a through hole for cable extrusion, and an insulation adjustment core is installed on the machine head, so that the interference fine-tuning of the insulation adjustment core is completed by the drive of the servo drive mechanism, thereby adjusting the eccentricity of the extruded cable.

[0022] Ear plates 23 are provided at both ends of the right bracket 2, and fastening through holes 24 are provided on the ear plates 23. Threaded holes 13 corresponding to the fastening through holes 24 are provided at both ends of the left bracket 1. When the left bracket 1 is docked with the right bracket 2, the fastening through holes 24 are coaxial with the threaded holes 13. By fastening with bolts, the left bracket 1 and the right bracket 2 can be fastened together to be fixed on the machine head. The left mounting groove 11 and the right mounting groove 21 are used to install the connecting bracket. A number of fastening bolts are evenly arranged on the connecting bracket in a circular pattern, and the insulating adjusting core can be fastened by the fastening bolts. The connecting bracket can be displaced in the mounting groove, and the displacement of the connecting bracket is driven by a pair of vertically mounted servo drive mechanisms. Driven by the servo drive mechanism, the connecting bracket can be driven to displace in the plane of the mounting groove, thereby adjusting the eccentricity of the cable extrusion.

[0023] A pair of left fastening channels 14 are provided within the left mounting slot 11 of the left bracket 1. The left fastening channels 14 correspond to the two fastening bolts on the left side of the connecting bracket. A right-angle wrench can be inserted through the left fastening channels 14 to tighten or remove the fastening bolts on that side. The left fastening channels 14 are rectangular holes with rounded corners, which ensure a more stable structure for the left bracket 1. A pair of right fastening channels 25 are provided on the outer circumference of the right bracket 2. The right fastening channels 25 extend into the right mounting slot 21. The right fastening channels 25 correspond one-to-one with the two fastening bolts on the connecting bracket on that side, and the right fastening channels 25 are coaxial with the corresponding fastening bolts, so that the fastening and removal of the fastening bolts on that side can be completed through the right fastening channels 25.

[0024] The angle between the two left fastening channels 14 is 90 degrees, and the angle between the two right fastening channels 25 is 90 degrees. When the left bracket 1 and the right bracket 2 are docked, the angle between the adjacent left fastening channels 14 and right fastening channels 25 is 90 degrees. This structural design ensures that the tightening force of the fastening bolts on the insulation adjustment core is more uniform, ensuring the stability of the cable eccentricity adjustment.

[0025] Adjustment holes 15 perpendicular to the sides are provided on both sides of the left bracket 1. Servo drives are installed on both sides of the left bracket 1, and the adjustment screws of the servo drives pass through the adjustment holes 15. There are mounting threaded holes on both sides of each adjustment hole 15 for fastening the servo drive mounting base.

[0026] Specifically, the bottom of both sides of the left bracket 1 has a mounting platform 17 perpendicular to the bottom edge, and the threaded hole 13 on the left bracket 1 is opened on the mounting platform 17. The mounting platform 7 is equivalent to cutting off the two bottom corners of the left bracket 1, saving installation space and streamlining the volume of the left bracket 1.

[0027] The left mounting groove 11 is adjacent to the side of the left bracket 1 and has an inner side parallel to the side of the left bracket 1 . The inner side is used to cooperate with the adjusting slider structure of the adjusting bracket to provide an installation space for the movement of the adjusting bracket.

[0028] More specifically, a left sink 16 is provided on the left bracket 1 , and a right sink 26 is provided on the right bracket 2 . The provision of the sinks has a certain weight-reducing effect.

Claims

1. A medium voltage cross-linked polyethylene cable production line deviation adjustment fixing bracket, comprising a left bracket (1) and a right bracket (2), characterized in that: The left bracket (1) is an isosceles right triangle frame, and the right bracket (2) is a semicircular frame; a left mounting groove (11) is provided in the left bracket (1), and a right mounting groove (21) is provided in the right bracket (2); a left semicircular opening (12) is provided on the side of the left mounting groove (11) facing the right bracket (2), and a right semicircular opening (22) is provided on the side of the right mounting groove (21) facing the left bracket (1); when the left bracket (1) and the right bracket (2) are docked, the left semicircular opening (12) and the right semicircular opening (22) are docked to form a circular mounting channel; and ear plates (23) are provided at both ends of the right bracket (2). ), a fastening through hole (24) is provided on the ear plate (23), threaded holes (13) corresponding to the fastening through holes (24) are provided at both ends of the left bracket (1), a pair of left fastening channels (14) are provided in the left mounting groove (11) of the left bracket (1), a pair of right fastening channels (25) are provided on the outer circle of the right bracket (2), and the right fastening channels (25) pass through the right mounting groove (21), and adjustment holes (15) perpendicular to the sides are provided on both sides of the left bracket (1), and servo drives are respectively installed on both sides of the left bracket (1), and the adjustment screw of the servo drive passes through the adjustment hole (15).

2. The deviation adjustment fixing bracket for a medium voltage cross-linked polyethylene cable production line according to claim 1, characterized in that: The bottoms of both sides of the left bracket (1) are provided with mounting platforms (17) perpendicular to the bottoms.

3. The deviation adjustment fixing bracket for a medium voltage cross-linked polyethylene cable production line according to claim 1, characterized in that: The left mounting groove (11) is adjacent to the side of the left bracket (1) and has an inner side parallel to the side of the left bracket (1).

4. The deviation adjustment fixing bracket for a medium voltage cross-linked polyethylene cable production line according to claim 1, characterized in that: A left sink (16) is provided on the left bracket (1), and a right sink (26) is provided on the right bracket (2).

5. The deviation adjustment fixing bracket for a medium voltage cross-linked polyethylene cable production line according to claim 1, characterized in that: The angle between the two left fastening channels (14) is 90 degrees, and the angle between the two right fastening channels (25) is 90 degrees. When the left bracket (1) and the right bracket (2) are docked, the angle between the adjacent left fastening channels (14) and right fastening channels (25) is 90 degrees.

6. The deviation adjustment fixing bracket for a medium voltage cross-linked polyethylene cable production line according to claim 1, characterized in that: The left fastening channel (14) is a rectangular hole.