Feeding and discharging mechanism and solar cell module multi-layer stacking type laminating machine

Abstract

The utility model discloses a feeding and discharging mechanism and a solar cell module multilayer laminated laminating machine, the feeding and discharging mechanism comprises a rack and a conveying assembly, the conveying assembly comprises a first conveying assembly and a second conveying assembly, the first conveying assembly is horizontally arranged in the rack along a first direction, and the second conveying assembly is horizontally arranged in the rack along a second direction; the second conveying assembly is horizontally arranged on the outer side of the first conveying assembly at intervals and located in the rack, the first conveying assembly comprises a lifting assembly and a first conveying part, the first conveying part is horizontally arranged on the lifting assembly, the second conveying assembly comprises an adjusting assembly and a second conveying part, and the fixed end of the adjusting assembly is arranged on the inner wall of the rack; and the second transporting part is movably arranged at the moving end of the adjusting assembly, and the adjusting assembly is configured to drive the second transporting part to move in the second direction so as to adapt to the battery pieces of different sizes. According to the feeding and discharging mechanism, through cooperation of the first conveying assembly and the second conveying assembly, adaptation to battery pieces of various sizes is achieved, and the conveying adaptability is improved.

Description

Technical Field

[0001] The utility model relates to the field of photovoltaic equipment, in particular to a material feeding and discharging mechanism and a multi-layer stacking laminating machine for solar cell components. Background Art

[0002] With the rapid development of the photovoltaic power generation industry, the requirements for efficiency and quality of photovoltaic module production equipment are becoming increasingly stringent. Laminators, as key equipment in photovoltaic module production, are primarily used to laminate solar cells, EVA film, glass, and backsheet materials. Through heating, vacuuming, and pressurizing processes, the layers are tightly bonded to form stable and durable photovoltaic modules.

[0003] The feeding and discharging efficiency of a laminator directly impacts its overall production capacity and automation level. In the design of traditional single-layer laminators, feeding and discharging are relatively simple. However, while multi-layer laminators meet high production demands, the increased number of layers makes the operation of multi-layer feeding and discharging within a limited space more complex. Existing multi-layer laminators generally use conventional mechanical conveying structures. However, due to the compact stacking layout of the equipment, interference between the feeding and discharging systems of different layers is likely to occur, making it difficult to ensure the positional accuracy of components during the feeding process.

[0004] Traditional feeding and discharging systems mostly rely on fixed conveyor belts, which are difficult to adapt to the size, thickness or surface characteristics of different components, and have poor adaptability to various types of battery cells. Utility Model Content

[0005] In order to solve the relevant technical problems, the purpose of the present invention is to provide a feeding and discharging mechanism to solve the problem of poor adaptability of the feeding and discharging mechanism when facing various types of battery cells; in addition, the present invention also provides a solar cell module multi-layer stacking laminating machine including the above-mentioned feeding and discharging mechanism.

[0006] To achieve the above objectives, the present invention adopts the following technical solutions:

[0007] A feeding and discharging mechanism comprises a frame and a conveying assembly, wherein:

[0008] The conveying assembly includes a first transport assembly and a second transport assembly. The first transport assembly is horizontally arranged inside the frame along a first direction, and the second transport assembly is horizontally arranged outside the first transport assembly at intervals and inside the frame.

[0009] The first transport assembly includes a lifting assembly and a first transport member, the first transport member is horizontally arranged on the lifting assembly, and the lifting assembly is configured to drive the first transport member to move up and down in a vertical direction.

[0010] The second transport component includes an adjustment component and a second transport member, the fixed end of the adjustment component is arranged on the inner wall of the frame, and the second transport member is movably arranged on the movable end of the adjustment component. The adjustment component is configured to drive the second transport member to move along the second direction to adapt to battery cells of different sizes.

[0011] Optionally, the lifting assembly includes a base, a first driving member, a moving member, an adjusting block, a guide member and a first mounting bracket, the base is arranged at the bottom inside the frame, the first driving member is arranged on the base, the first driving member is arranged at one end of the base, the driving end of the first driving member is connected to the moving member, the adjusting block is arranged on the moving member, the first mounting bracket is liftable on the base through the guide member, the bottom of the first mounting bracket is movably arranged on the adjusting block, and the first driving member is configured to drive the moving member to reciprocate along the first direction to drive the first mounting bracket to move on the adjusting block.

[0012] Optionally, the first transport member includes a second driving member, two sets of transmission components and two sets of transmission belts. The second driving member is arranged on the top of the lifting component. The two sets of transmission components and the two sets of transmission belts are symmetrically arranged on both sides of the second driving member. The transmission belts are extended along the first direction. Driving parts are provided at both ends of the second driving member. The two sets of transmission belts are connected to the driving part through the transmission components.

[0013] Optionally, the adjustment assembly includes a third driving member, a first slide rail and a second mounting bracket, the fixed end of the third driving member is arranged on the inner wall of the frame, the first slide rail is arranged at the bottom of the frame and is located on one side of the first transport member, the second mounting bracket is movably arranged on the first slide rail, the driving end of the third driving member is fixedly connected to the second mounting bracket, and the third driving member is configured to drive the second mounting bracket to move horizontally along a second direction, and the second direction is arranged perpendicular to the first direction.

[0014] Optionally, the second transport member includes multiple groups of transport units arranged at equal intervals along the first direction, a connecting shaft connecting each group of transport units and a fourth driving member, the fourth driving member is arranged at the driving end of the adjustment component, the driving end of the fourth driving member is connected to the connecting shaft, and the fourth driving member is configured to drive the multiple groups of transport units to rotate synchronously.

[0015] Optionally, the transport unit includes a first roller, a second roller, a limit member and a transmission member, the first roller is sleeved on the connecting shaft, the second roller is rotatably arranged on the adjustment assembly, and is spaced above the first roller, the first roller and the second roller are connected by the transmission member, and the limit member is arranged on the inner side of the second roller.

[0016] Optionally, a flexible pad is provided on the limiting member.

[0017] Optionally, the feed and discharge mechanism also includes a third transport component, the third transport component includes a fifth drive member, a third transport member and a second slide rail, the second slide rail is vertically arranged on the inner wall of the frame, the first end of the third transport member is movably arranged in the second slide rail, the second end of the third transport member is docked with the first transport component, the fifth drive member is arranged on the third transport member, and the fifth drive member is configured to drive the third transport member to transport the battery panel to the second transport component.

[0018] A multi-layer stacking laminator for solar cell components comprises the above-mentioned feeding and discharging mechanism.

[0019] The beneficial effects of the present invention are as follows: compared with the prior art, the feeding and discharging mechanism provided by the present invention has the following beneficial effects:

[0020] 1. Through the cooperation of the first transport component and the second transport component, it can adapt to battery cells of various sizes and improve the transport adaptability;

[0021] 2. By setting up a lifting assembly, the battery cells are transported from top to bottom, avoiding the damage caused by impact force to the battery cells and improving the transportation safety of the battery cells;

[0022] 3. The setting of the limiter ensures the stability of the battery cells during transportation and improves transportation efficiency;

[0023] 4. The provision of flexible pads reduces the loss between the battery cells and the transport unit, prolongs the service life of the transport unit, facilitates maintenance, and improves the transportation safety of the battery cells. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate and understand the technical solutions in the embodiments of the present invention, a brief introduction is given below to the background technology of the present invention and the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the contents of the embodiments of the present invention and these drawings without paying any creative work.

[0025] Figure 1 This is a structural diagram of a feeding and discharging mechanism provided by an embodiment of the utility model;

[0026] Figure 2 This is a bottom view of a feeding and discharging mechanism provided by an embodiment of the utility model;

[0027] Figure 3 This is a front view of a feeding and discharging mechanism provided by an embodiment of the utility model;

[0028] Figure 4This is a side view of a feeding and discharging mechanism provided by an embodiment of the utility model;

[0029] Figure 5 This is a top view of a feeding and discharging mechanism provided by an embodiment of the utility model;

[0030] Figure 6 It is a partial cross-sectional view of a limiting member in a feeding and discharging mechanism provided by an embodiment of the utility model. DETAILED DESCRIPTION

[0031] The present invention will be described in further detail below with reference to the accompanying drawings.

[0032] To facilitate understanding of the present invention, a more comprehensive description of the present invention will be provided below with reference to the accompanying drawings. Preferred embodiments of the present invention are shown in the accompanying drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. Rather, the purpose of providing these embodiments is to provide a more thorough and comprehensive understanding of the disclosure of the present invention. It should be noted that when a component is referred to as being "fixed to" another component, it can be directly attached to the other component or there can be a central component. When a component is considered to be "connected to" another component, it can be directly connected to the other component or there can be a central component. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only implementation methods. Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which the present invention belongs. The terms used herein in the specification of the present invention are for the purpose of describing specific embodiments only and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more of the relevant listed items.

[0033] See also Figures 1 to 6 As shown, this embodiment provides a feeding and discharging mechanism, which includes a frame 1 and a conveying assembly, the conveying assembly includes a first transport assembly 2 and a second transport assembly 3, the first transport assembly 2 is horizontally arranged inside the frame 1 along a first direction, the second transport assembly 3 is horizontally arranged at intervals on the outside of the first transport assembly 2, and is located inside the frame 1, the first transport assembly 2 includes a lifting assembly 20 and a first transport member 21, the first transport member 21 is horizontally arranged on the lifting assembly 20, the lifting assembly 20 is configured to drive the first transport member 21 to move up and down in the vertical direction, the second transport assembly 3 includes an adjusting assembly 30 and a second transport member 31, the fixed end of the adjusting assembly 30 is arranged on the inner wall of the frame 1, the second transport member 31 is movably arranged at the movable end of the adjusting assembly 30, and the adjusting assembly 30 is configured to drive the second transport member 31 to move along the second direction to adapt to battery cells of different sizes.

[0034] It can be seen that through the cooperation of the first transport component 2 and the second transport component 3, adaptation to battery cells of various sizes is achieved, thereby improving transport adaptability.

[0035] As an embodiment, the lifting assembly 20 includes a base 200, a first driving member 201, a moving member 202, an adjusting block 203, a guide member 204 and a first mounting frame 205. The base 200 is arranged at the bottom inside the frame 1, the first driving member 201 is arranged on the base 200, the first driving member 201 is arranged at one end of the base 200, the driving end of the first driving member 201 is connected to the moving member 202, the adjusting block 203 is arranged on the moving member 202, the first mounting frame 205 is liftably arranged on the base 200 through the guide member 204, the bottom of the first mounting frame 205 is movably arranged on the adjusting block 203, and the first driving member 201 is configured to drive the moving member 202 to move back and forth along the first direction to drive the first mounting frame 205 to move on the adjusting block 203.

[0036] It can be seen that by providing the lifting assembly 20, when the battery cells are transported from top to bottom, the damage to the battery cells caused by the impact force is avoided, thereby improving the transportation safety of the battery cells.

[0037] As an embodiment, the first transport member 21 includes a second driving member 210, two groups of transmission components 211 and two groups of transmission belts 212. The second driving member 210 is arranged at the top of the lifting component 20, and the two groups of transmission components 211 and the two groups of transmission belts 212 are symmetrically arranged on both sides of the second driving member 210. The transmission belt 212 is extended along the first direction. A driving part is provided at both ends of the second driving member 210, and the two groups of transmission belts 212 are connected to the driving part through the transmission component 211.

[0038] It can be seen that the first transport member 21 has a simple structure and is easy to maintain.

[0039] As an embodiment, the adjustment assembly 30 includes a third driving member 300, a first slide rail 301 and a second mounting bracket 302. The fixed end of the third driving member 300 is arranged on the inner wall of the frame 1, the first slide rail 301 is arranged at the bottom of the frame 1 and is located on one side of the first transport member 21, and the second mounting bracket 302 is movably arranged on the first slide rail 301. The driving end of the third driving member 300 is fixedly connected to the second mounting bracket 302. The third driving member 300 is configured to drive the second mounting bracket 302 to move horizontally along the second direction, and the second direction is arranged perpendicular to the first direction.

[0040] Specifically, two groups of adjustment components 30 are symmetrically arranged on the inner wall of the frame 1.

[0041] It can be seen that the two sets of adjustment components 30 shorten the adjustment time and improve the transportation efficiency. At the same time, the second transport component 31 is used to adapt to battery cells of various sizes, thereby increasing the applicable range of battery cell sizes.

[0042] As an embodiment, the second transport member 31 includes multiple groups of transport units 310 arranged at equal intervals along the first direction, a connecting shaft 311 connecting each group of transport units 310, and a fourth driving member 312. The fourth driving member 312 is arranged at the driving end of the adjustment component 30. The driving end of the fourth driving member 312 is transmission-connected to the connecting shaft 311. The fourth driving member 312 is configured to drive the multiple groups of transport units 310 to rotate synchronously.

[0043] It can be seen that the second transport member 31 has a simple structure and is stable during transportation.

[0044] As an embodiment, the transport unit 310 includes a first roller 3100, a second roller 3101, a limit member 3102 and a transmission member 3103. The first roller 3100 is sleeved on the connecting shaft 311, the second roller 3101 is rotatably arranged on the adjustment assembly 30, and is spaced apart above the first roller 3100. The first roller 3100 and the second roller 3101 are connected by the transmission member 3103, and the limit member 3102 is arranged on the inner side of the second roller 3101.

[0045] It can be seen that the arrangement of the limiting member 3102 ensures the stability of the battery cell during transportation and improves the transportation efficiency.

[0046] As an embodiment, a flexible pad 3104 is provided on the limiting member 3102 .

[0047] It can be seen that the provision of the flexible pad 3104 reduces the loss between the battery cell and the transport unit 310 , prolongs the service life of the transport unit 310 , facilitates maintenance, and improves the transportation safety of the battery cell.

[0048] As an embodiment, the feed and discharge mechanism also includes a third transport component 4, the third transport component 4 includes a fifth drive member 40, a third transport member 41 and a second slide rail 42, the second slide rail 42 is vertically arranged on the inner wall of the frame 1, the first end of the third transport member 41 is movably arranged in the second slide rail 42, the second end of the third transport member 41 is docked with the first transport component 2, the fifth drive member 40 is arranged on the third transport member 41, and the fifth drive member 40 is configured to drive the third transport member 41 to transport the battery panel to the second transport component 3.

[0049] It can be seen that the battery cells of each layer are carried by the third transport component 4, which has a simple structure and is easy to maintain.

[0050] A multi-layer stacking laminator for solar cell components comprises the above-mentioned feeding and discharging mechanism.

[0051] In the embodiments disclosed in this utility model, the terms "installed," "connected," "connected," and "fixed" should be understood in a broad sense. For example, "connected" can mean a fixed connection, a detachable connection, or an integral connection; "connected" can mean a direct connection or an indirect connection through an intermediary. Those skilled in the art will understand the specific meanings of the above terms in the embodiments disclosed in this utility model based on specific circumstances.

[0052] The above embodiments merely illustrate the basic principles and features of the present invention. The present invention is not limited to the above embodiments. Various changes and modifications may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and modifications are intended to fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.

Claims

1. A feeding and discharging mechanism, characterized in that: The feeding and discharging mechanism includes a frame and a conveying assembly, wherein: The conveying assembly includes a first transport assembly and a second transport assembly, wherein the first transport assembly is horizontally arranged inside the frame along a first direction, and the second transport assembly is horizontally arranged outside the first transport assembly at intervals and inside the frame. The first transport component includes a lifting component and a first transport member, the first transport member is horizontally arranged on the lifting component, and the lifting component is configured to drive the first transport member to move up and down in a vertical direction. The second transport component includes an adjustment component and a second transport member, the fixed end of the adjustment component is arranged on the inner wall of the frame, and the second transport member is movably arranged on the movable end of the adjustment component. The adjustment component is configured to drive the second transport member to move along the second direction to adapt to battery cells of different sizes.

2. A feeding and discharging mechanism according to claim 1, characterized in that: The lifting assembly includes a base, a first driving member, a moving member, an adjusting block, a guide member and a first mounting bracket, the base is arranged at the bottom inside the frame, the first driving member is arranged on the base, the first driving member is arranged at one end of the base, the driving end of the first driving member is connected to the moving member, the adjusting block is arranged on the moving member, the first mounting bracket is liftably arranged on the base through the guide member, the bottom of the first mounting bracket is movably arranged on the adjusting block, and the first driving member is configured to drive the moving member to reciprocate along the first direction to drive the first mounting bracket to move on the adjusting block.

3. A feeding and discharging mechanism according to claim 1, characterized in that: The first transport member includes a second driving member, two groups of transmission components and two groups of transmission belts. The second driving member is arranged on the top of the lifting component. The two groups of transmission components and the two groups of transmission belts are symmetrically arranged on both sides of the second driving member. The transmission belts extend along the first direction. Driving parts are provided at both ends of the second driving member. The two groups of transmission belts are connected to the driving parts through the transmission components.

4. A feeding and discharging mechanism according to claim 1, characterized in that: The adjustment assembly includes a third driving member, a first slide rail and a second mounting bracket, the fixed end of the third driving member is arranged on the inner wall of the frame, the first slide rail is arranged at the bottom of the frame and is located on one side of the first transport member, the second mounting bracket is movably arranged on the first slide rail, the driving end of the third driving member is fixedly connected to the second mounting bracket, and the third driving member is configured to drive the second mounting bracket to move horizontally along the second direction, and the second direction is arranged perpendicular to the first direction.

5. A feeding and discharging mechanism according to claim 1, characterized in that: The second transport member includes multiple groups of transport units arranged at equal intervals along the first direction, a connecting shaft connecting each group of the transport units, and a fourth driving member. The fourth driving member is arranged at the driving end of the adjustment component, and the driving end of the fourth driving member is transmission-connected to the connecting shaft. The fourth driving member is configured to drive multiple groups of the transport units to rotate synchronously.

6. A feeding and discharging mechanism according to claim 5, characterized in that: The transport unit includes a first roller, a second roller, a limit member and a transmission member. The first roller is sleeved on the connecting shaft, the second roller is rotatably arranged on the adjustment assembly, and is spaced apart above the first roller. The first roller and the second roller are connected by the transmission member, and the limit member is arranged on the inner side of the second roller.

7. A feeding and discharging mechanism according to claim 6, characterized in that: A flexible pad is provided on the limiting member.

8. A feeding and discharging mechanism according to claim 1, characterized in that: The feeding and discharging mechanism also includes a third transport component, which includes a fifth driving member, a third transport member and a second slide rail. The second slide rail is vertically arranged on the inner wall of the frame. The first end of the third transport member is movably arranged in the second slide rail. The second end of the third transport member is docked with the first transport component. The fifth driving member is arranged on the third transport member. The fifth driving member is configured to drive the third transport member to transport the solar panel to the second transport component.

9. A multi-layer laminating machine for solar cell modules, characterized in that: The solar cell module multi-layer stacking laminator comprises a feeding and discharging mechanism as described in any one of claims 1 to 8.

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