Crimping mechanism of communication connector
By designing a detachable crimping rod and wire fixing structure, the problem that the crimping rod in existing communication connectors cannot be removed is solved, efficient maintenance and replacement are achieved, and the stability and work efficiency of the equipment are improved.
Patent Information
- Application Number
- CN202422790919.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-15
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-11-15
AI Technical Summary
The existing communication connector's crimping mechanism cannot remove and replace the crimping rod, resulting in the inability to conduct regular inspections and repairs, affecting the normal operation of the equipment.
A crimping mechanism is designed, which includes a base, a support arm, an electric push rod, a mounting part, a slide, a rack and a gear. The crimping rod can be removed and replaced by sliding the slide and engaging the gear, and the terminal and the wire are fixed by the cooperation of the knob and the screw.
The free disassembly and replacement of the pressing rod is realized, which simplifies the maintenance process, reduces downtime and maintenance costs, and improves the stability and work efficiency of the equipment.
Smart Images

Figure CN223414424U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of communication line connection devices, in particular to a crimping mechanism of a communication connector. Background Art
[0002] In the field of communications, connector crimping technology has become crucial due to its high reliability and ease of operation. This technology uses mechanical external force to precisely combine the conductor of the wire or cable with the terminal to form a reliable electrical connection. The development of crimping technology has a history of more than 140 years. It was originally used in the manufacture of aircraft and aerospace products. Today, it has been widely used in power systems, communication networks, industrial automation, and automotive electronics. With the advancement of Industry 4.0 and smart manufacturing, intelligent crimping systems have emerged. These systems are based on advanced sensor technology and AI algorithms. They can monitor key parameters such as pressure and temperature during the crimping process in real time to ensure that each crimping is in the best state. At the same time, new crimping terminal materials are gradually becoming the mainstream of the market. These materials not only have excellent electrical conductivity and mechanical strength, but also have good corrosion resistance and recyclability, meeting the growing demand for environmental protection and sustainability.
[0003] At present, most of the existing crimping mechanisms of communication connectors are unable to remove and replace the crimping rods, resulting in the inability to remove the crimping rods for regular inspection and maintenance, which makes the crimping rods prone to damage, thereby affecting the subsequent work. In response to this technical problem, the present application proposes a crimping mechanism for a communication connector. Utility Model Content
[0004] The purpose of the utility model is to solve the shortcomings of the prior art and to propose a crimping mechanism for a communication connector, aiming to solve the problem that the crimping rod cannot be removed or replaced in the crimping mechanism of the existing communication connector.
[0005] To achieve the above objectives, the present invention provides the following technical solutions:
[0006] A crimping mechanism of a communication connector comprises a base, a support arm is fixedly connected to the left end of the top side of the base, an electric push rod is installed at the right end of the top side of the support arm, a driving end of the electric push rod is fixedly connected to a mounting part, a mounting groove is provided on the bottom side of the mounting part, a crimping rod is slidably connected inside the mounting groove, a sliding groove is provided on the rear sides of the mounting part and the crimping rod, a slide is slidably connected inside the slide groove, a limiting slide groove is provided on the top and bottom rear ends of the slide groove, a limiting slider is fixedly connected to the top and bottom sides of the slider, and the limiting slider is located inside the limiting slide groove.
[0007] Furthermore, a rack groove is provided at the inner front end of the base, and a gear groove is provided on the right side of the rack groove.
[0008] Furthermore, a rack is provided inside the rack groove, a wire fixing plate is fixedly connected to the top side of the rack, a gear is provided inside the gear groove, and the rack and the gear are meshed with each other.
[0009] Furthermore, a connecting rod is fixedly connected to the front side of the gear, and the connecting rod passes through the front side of the outer wall of the base and is fixedly connected to a second turning button.
[0010] Furthermore, a wire fixing groove is provided on the bottom side of the wire fixing plate and the top side of the base, and a crimping groove is provided on the rear side of the wire fixing groove.
[0011] Furthermore, a rotation groove is provided at the inner rear end of the base, a through groove is provided at the top side of the rotation groove, and the through groove is connected to the crimping groove.
[0012] Furthermore, the interior of the rotating groove is rotatably connected to a rotating rod, the left side of the rotating rod is fixedly connected to a bidirectional screw, the left and right ends of the outer wall of the bidirectional screw are both provided with sliding sleeves, the top side of the sliding sleeve passes through the through groove and is fixedly connected to a fixed plate, the fixed plate is slidably connected to the bottom side of the crimping groove, and the left side of the bidirectional screw is rotatably connected to the left side of the rotating groove.
[0013] Furthermore, the right side of the rotating rod passes through the right side of the outer wall of the base and is fixedly connected to a rotating button 1.
[0014] The utility model has the following beneficial effects:
[0015] 1. In the utility model, the sliding part can be controlled to slide inside the mounting part, so that the crimping rod can be freely disassembled, thereby making the maintenance and replacement process more efficient, reducing the downtime caused by equipment failure, simplifying the disassembly and replacement process, reducing the consumption of manpower and material resources, thereby reducing maintenance costs, and thus increasing the overall service life of the mechanism, while reducing the downtime when the mechanism is damaged and improving work efficiency.
[0016] 2. In the utility model, the movement of the fixing plate and the wire fixing plate can be controlled by rotating the knob 1 and the knob 2, so that the terminal and the wire can be fixed during crimping, thereby preventing the wire and the terminal from moving during the escort process, which may affect the crimping, thereby improving the stability of the mechanism and the work quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a three-dimensional diagram of a crimping mechanism of a communication connector proposed in the present invention;
[0018] Figure 2 This is a schematic diagram of the sliding structure of a crimping mechanism of a communication connector proposed in the present invention;
[0019] Figure 3 This is a schematic diagram of the gear structure of a crimping mechanism of a communication connector proposed in the present invention;
[0020] Figure 4 This is a schematic diagram of the bidirectional screw structure of the crimping mechanism of a communication connector proposed in the utility model.
[0021] Legend:
[0022] 1. Support arm; 2. Electric push rod; 3. Mounting part; 4. Crimp rod; 5. Fixing plate; 6. Knob 1; 7. Wire fixing groove; 8. Knob 2; 9. Base; 10. Wire fixing plate; 11. Crimp groove; 12. Slide; 13. Limiting slider; 14. Rack; 15. Gear; 16. Connecting rod; 17. Rotating rod; 18. Bidirectional screw; 19. Sleeve. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0024] Reference Figure 1 and Figure 2 The utility model provides an embodiment of a crimping mechanism of a communication connector, including a base 9, a support arm 1 is fixedly connected to the left end of the top side of the base 9, an electric push rod 2 is installed at the right end of the top side of the support arm 1, a mounting part 3 is fixedly connected to the driving end of the electric push rod 2, a mounting groove is provided on the bottom side of the mounting part 3, a crimping rod 4 is slidably connected inside the mounting groove, a sliding groove is provided on the rear sides of the mounting part 3 and the crimping rod 4, a slide 12 is slidably connected inside the slide groove, and a limiting slide groove is provided on the top and bottom rear ends of the slide groove, a limiting slider 13 is fixedly connected to the top and bottom sides of the slider 12, and the limiting slider 13 is located inside the limiting slide groove.
[0025] Specifically, when the crimping rod 4 needs to be replaced, the slide 12 is moved to the right so that the front end of the slide 12 is no longer in the slide groove opened by the crimping rod 4, so that the slide 12 no longer limits the crimping rod 4, and then the crimping rod 4 is taken out, and the crimping rod 4 to be replaced is put in, and then the slide 12 is slid to the right and moved to the slide groove opened at the rear end of the crimping rod 4, so that the slide 12 limits the crimping rod 4 again, and then the replacement of the slide 12 is completed, achieving the effect of freely disassembling the crimping rod 4, thereby making the maintenance and replacement process more efficient, reducing the downtime caused by equipment failure, simplifying the disassembly and replacement process, reducing the consumption of manpower and material resources, thereby reducing maintenance costs, and thus improving the overall service life of the mechanism, while reducing the downtime when the mechanism is damaged and improving work efficiency.
[0026] Reference Figure 1 、 Figure 3 and Figure 4 , the front end of the interior of the base 9 is provided with a rack groove, a gear groove is provided on the right side of the rack groove, a rack 14 is provided inside the rack groove, the top side of the rack 14 is fixedly connected to the fixed line plate 10, a gear 15 is provided inside the gear groove, the rack 14 and the gear 15 are meshed with each other, the front side of the gear 15 is fixedly connected to a connecting rod 16, the connecting rod 16 passes through the front side of the outer wall of the base 9 and is fixedly connected to the knob 2 8, the bottom side of the fixed line plate 10 and the top side of the base 9 are provided with a fixed line groove 7, the rear side of the fixed line groove 7 is provided with a crimping groove 11, the base 9 A rotating groove is provided at the internal rear end, a through groove is provided on the top side of the rotating groove, the through groove is connected to the crimping groove 11, a rotating rod 17 is rotatably connected to the inside of the rotating groove, and a bidirectional screw 18 is fixedly connected to the left side of the rotating rod 17. Slide sleeves 19 are provided on both ends of the outer wall of the bidirectional screw 18, and the top side of the sliding sleeve 19 passes through the through groove and is fixedly connected to a fixed plate 5. The fixed plate 5 is slidably connected to the bottom side of the crimping groove 11. The left side of the bidirectional screw 18 is rotatably connected to the left side of the rotating groove, and the right side of the rotating rod 17 passes through the right side of the outer wall of the base 9 and is fixedly connected to a rotating button 6.
[0027] Specifically, when in use, the terminal is placed into the crimping groove 11, and then the knob 16 is turned to drive the rotating rod 17 and the bidirectional screw 18 to rotate, so that the two sleeves 19 move inward, and then the terminal is clamped to complete the fixation of the terminal, and then the knob 2 8 is turned to drive the connecting rod 16 and the gear 15 to rotate. Since the rack 14 and the gear 15 are engaged with each other, the rack 14 will move upward, and at the same time drive the wire fixing plate 10 to move upward, and then connect the wire to the terminal through the wire fixing groove 7, and then turn the knob 2 8 in the opposite direction to lower the wire fixing plate 10 to fix the wire, and then start the electric push rod 2, which drives the crimping rod 4 to crimp the terminal and the wire, achieving the effect of fixing the terminal and the wire during crimping, thereby preventing the wire and the terminal from moving during the escort process, which is affected during crimping, thereby improving the stability of the mechanism and the work quality.
[0028] Working principle: When in use, put the terminal into the crimping groove 11, then turn the knob 16 to drive the rotating rod 17 and the bidirectional screw 18 to rotate, so that the two sliding sleeves 19 move inward, and then clamp the terminal to complete the fixation of the terminal, and then turn the knob 2 8 to drive the connecting rod 16 and the gear 15 to rotate. Since the rack 14 and the gear 15 are engaged with each other, the rack 14 will move upward, and at the same time, it will drive the wire fixing plate 10 to move upward, and then connect the wire to the terminal through the wire fixing groove 7, and then turn the knob 2 8 in the opposite direction to lower the wire fixing plate 10 to fix the wire. After that, the electric push rod 2 is fixed and then started. The electric push rod 2 drives the crimping rod 4 to crimp the terminal and the wire. When the crimping rod 4 needs to be replaced, the slide 12 is moved to the right so that the front end of the slide 12 is no longer in the slide groove opened by the crimping rod 4, so that the slide 12 no longer limits the crimping rod 4, and then the crimping rod 4 is taken out and the crimping rod 4 to be replaced is put in. Then the slide 12 is slid to the right and moved to the slide groove opened at the rear end of the crimping rod 4, so that the slide 12 limits the crimping rod 4 again, thereby completing the replacement of the slide 12.
[0029] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A crimping mechanism for a communication connector, comprising a base (9), characterized in that: The left end of the top side of the base (9) is fixedly connected to a support arm (1), the right end of the top side of the support arm (1) is installed with an electric push rod (2), the driving end of the electric push rod (2) is fixedly connected to a mounting member (3), a mounting groove is provided on the bottom side of the mounting member (3), a pressing rod (4) is slidably connected inside the mounting groove, a sliding groove is provided on the rear sides of the mounting member (3) and the pressing rod (4), a sliding member (12) is slidably connected inside the sliding groove, and a limiting sliding groove is provided on the top side and the rear end of the bottom side of the sliding groove, and the top side and the bottom side of the sliding member (12) are fixedly connected to a limiting slider (13), and the limiting slider (13) is located inside the limiting sliding groove.
2. The crimping mechanism of a communication connector according to claim 1, characterized in that: A rack groove is provided at the front end of the interior of the base (9), and a gear groove is provided on the right side of the rack groove.
3. The crimping mechanism of a communication connector according to claim 2, characterized in that: A rack (14) is provided inside the rack groove, a wire fixing plate (10) is fixedly connected to the top side of the rack (14), a gear (15) is provided inside the gear groove, and the rack (14) and the gear (15) are meshed with each other.
4. The crimping mechanism of a communication connector according to claim 3, characterized in that: The front side of the gear (15) is fixedly connected to a connecting rod (16), and the connecting rod (16) passes through the front side of the outer wall of the base (9) and is fixedly connected to the second knob (8).
5. The crimping mechanism of a communication connector according to claim 3, characterized in that: A wire fixing groove (7) is provided on the bottom side of the wire fixing plate (10) and the top side of the base (9), and a crimping groove (11) is provided on the rear side of the wire fixing groove (7).
6. The crimping mechanism of a communication connector according to claim 5, characterized in that: A rotation groove is provided at the inner rear end of the base (9), a through groove is provided at the top side of the rotation groove, and the through groove is connected to the crimping groove (11).
7. The crimping mechanism of a communication connector according to claim 6, characterized in that: The rotating groove is internally rotatably connected to a rotating rod (17), and the left side of the rotating rod (17) is fixedly connected to a bidirectional screw (18). The left and right ends of the outer wall of the bidirectional screw (18) are sleeved with sliding sleeves (19), and the top side of the sliding sleeve (19) passes through the through groove and is fixedly connected to a fixed plate (5). The fixed plate (5) is slidably connected to the bottom side of the crimping groove (11), and the left side of the bidirectional screw (18) is rotatably connected to the left side of the rotating groove.
8. The crimping mechanism of a communication connector according to claim 7, characterized in that: The right side of the rotating rod (17) passes through the right side of the outer wall of the base (9) and is fixedly connected to a rotating button (6).