Television aging quality detection equipment

Abstract

The utility model discloses television aging quality detection equipment, and relates to the technical field of television aging detection. The device comprises a production line, one end of the production line is provided with a detection line, the top of the detection line is provided with an aging treatment assembly, two ends of the aging treatment assembly are provided with transfer assemblies, one side of each transfer assembly is provided with a lifting assembly, and the outer side of each transfer assembly is provided with a limiting assembly. According to the utility model, through the two groups of lifting assemblies and the two groups of transferring assemblies, products can be automatically transferred on the production line, the aging treatment assembly and the detection line, so that the products do not need to be manually carried for many times when the aging detection is carried out on the products; and the product can be aged while being subjected to wire following in the aging treatment assembly, so that the efficiency of aging detection on the product is improved, and meanwhile, the phenomenon that the product is damaged due to the fact that the product is carried for multiple times is also avoided.

Description

Technical Field

[0001] The utility model belongs to the technical field of television aging detection, and in particular relates to a television aging quality detection device. Background Art

[0002] Quality also represents the life of an enterprise. As end users have higher and higher requirements for the quality of LCD TVs, in order to increase the market share of products, LCD TVs need to undergo aging tests before leaving the factory, so that the quality of LCD TVs can be guaranteed after leaving the factory.

[0003] When performing aging tests on LCD TVs, they need to be manually transported to the aging room using a trolley for aging. After aging is completed, they are moved to the test line for the next test. This production method prevents the orderly flow of products and requires multiple transports to complete the aging test. This takes up too much manpower and results in low efficiency. At the same time, multiple transports can easily cause the LCD TV to be damaged due to bumps.

[0004] Currently, no effective solutions have been proposed for the problems in related technologies. Utility Model Content

[0005] In view of the problems in the related art, the present invention proposes a television aging quality detection device to overcome the above technical problems existing in the existing related art.

[0006] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:

[0007] The utility model is a television aging quality detection device, comprising a production line, a detection line is provided at one end of the production line, an aging treatment component is provided on the top of the detection line, transfer components are provided at both ends of the aging treatment component, a lifting component is provided on one side of the transfer component, a limiting component is provided on the outside of the transfer component, and a shielding component is provided inside the aging treatment component corresponding to the transfer component.

[0008] The lifting component is used to drive the transfer component so that the transfer component transfers the products on the production line to the inside of the aging treatment component and transfers the products inside the aging treatment component to the inspection line. The limiting component is used to limit both sides of the transfer component.

[0009] Furthermore, the aging treatment component includes a shell, a hanger is provided on the top of the shell, an array of transport rollers is provided inside the shell, and heating plates are fixedly installed on the top and bottom of the inner wall of the shell.

[0010] Furthermore, the transfer component includes a transfer trough, and two transfer troughs are provided at the bottom of the outer shell corresponding to the production line and the detection line. The interior of the transfer trough is movably connected to a transfer frame, and the interior of the transfer frame is rotatably connected to a transfer roller. A transfer motor is provided at the bottom of the transfer frame, and an installation groove is provided on the outer surface of the transfer roller. Sprockets are provided on the outer side of the installation groove and the output end of the motor, and a chain is engaged with the outer surface of the sprocket.

[0011] Furthermore, the lifting assembly includes a support frame, a lifting motor is fixedly installed inside the support frame, the output end of the lifting motor is fixedly connected to a lifting screw, the bottom of the transfer frame is fixedly connected to the lifting frame, the lifting frame is threadedly connected to the lifting screw, the support frame is fixedly connected to a guide rod, and the guide rod is movably connected to the lifting frame.

[0012] Furthermore, the limiting assembly includes a fixing frame, the outer surface of the fixing frame is movably connected to a connecting plate, one side of the connecting plate is fixedly connected to a limiting frame, the limiting frame is movably connected to the transfer frame, the top of the fixing frame is fixedly connected to a connecting disk, and a first spring is fixedly connected between the connecting disk and the connecting plate.

[0013] Furthermore, the inner wall of the support frame is fixedly connected to the limiting plate corresponding to the limiting frame, and the bottom of the lifting frame is provided with a through groove corresponding to the limiting plate.

[0014] Furthermore, the shielding assembly includes a shielding plate, which is movably connected to the transfer trough, and the top of the shielding plate is fixedly connected to a T-shaped moving rod, which passes through the outer shell, and a second spring is fixedly connected between the top of the outer shell and the top inner wall of the T-shaped moving rod, and the top of the transfer frame is fixedly connected to a top rod.

[0015] The utility model has the following beneficial effects:

[0016] 1. The utility model uses two sets of lifting components and transfer components to enable products on the production line to be automatically transferred to the interior of the aging treatment component for aging treatment, and the products that have completed aging in the aging treatment component can be automatically transferred to the testing line for testing. The above arrangement eliminates the need for manual multiple handling of the products when performing aging testing on the products, and the products can complete aging while following the line inside the aging treatment component, thereby improving the efficiency of aging testing on the products and avoiding the phenomenon of product damage caused by multiple handling of the products.

[0017] 2. The utility model can make the transfer frame drive the product to be lifted and lowered by the lifting motor, lifting screw and lifting frame. During the process, the limit frame can be directly moved to the outside of the transfer frame under the elastic force of the first spring, so that the limit frame can limit the four sides of the transfer frame. This setting prevents the product from sliding out from the inside of the transfer frame when the transfer frame drives the product to be lifted and lowered, so that the product will not be damaged due to falling when the transfer frame is transferring the product.

[0018] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the following is a brief introduction to the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0020] Figure 1 This is a schematic diagram of the external outline structure of the utility model;

[0021] Figure 2 This is a schematic diagram of the lifting assembly structure of the utility model;

[0022] Figure 3 This is a schematic diagram of the side cross-sectional structure of the shell of the present invention;

[0023] Figure 4 This is a schematic diagram of the cross-sectional structure of the housing of the utility model from above;

[0024] Figure 5 This is a schematic diagram of the structure of the transfer component of the present utility model;

[0025] Figure 6 This is a schematic diagram of the structure of the limit assembly of the utility model;

[0026] Figure 7 This is a schematic diagram of the transfer frame of the present invention when viewed from above.

[0027] In the accompanying drawings, the components represented by the reference numerals are as follows:

[0028] 1. Production line; 2. Testing line; 3. Aging treatment component; 301. Housing; 302. Hanger; 303. Transport roller; 304. Heating plate; 4. Transfer component; 401. Transfer trough; 402. Transfer frame; 403. Transfer roller; 404. Transfer motor; 405. Mounting slot; 406. Sprocket; 407. Chain; 5. Lifting component; 501. Support frame; 502. Lifting motor; 503. Lifting screw; 504. Lifting frame; 505. Guide rod; 6. Limiting component; 601. Fixed frame; 602. Connecting plate; 603. Limiting frame; 604. Connecting disk; 605. First spring; 606. Limiting plate; 607. Through slot; 7. Shielding component; 701. Shielding plate; 702. T-shaped moving rod; 703. Second spring; 704. Push rod. DETAILED DESCRIPTION

[0029] The following will clearly and completely describe the technical solutions in the utility model embodiments in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the utility model embodiments, not all of the embodiments. Based on the utility model embodiments, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of utility model protection.

[0030] In the description of the present utility model, it should be understood that the terms "opening", "upper", "lower", "top", "middle", "inside" and the like indicating orientation or positional relationship are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model.

[0031] See also Figure 1-Figure 7 As shown, the utility model is a television aging quality detection equipment, including a production line 1, a detection line 2 is provided at one end of the production line 1, an aging treatment component 3 is provided on the top of the detection line 2, transfer components 4 are provided at both ends of the aging treatment component 3, a lifting component 5 is provided on one side of the transfer component 4, a limiting component 6 is provided on the outside of the transfer component 4, and a shielding component 7 is provided inside the aging treatment component 3 corresponding to the transfer component 4.

[0032] The lifting component 5 is used to drive the transfer component 4 so that the transfer component 4 transfers the products on the production line 1 to the inside of the aging treatment component 3 and transfers the products inside the aging treatment component 3 to the inspection line 2. The limiting component 6 is used to limit the two sides of the transfer component 4.

[0033] One of the transfer components 4 is located at one end of the production line 1 under the support of the corresponding lifting component 5. When the product on the production line 1 moves to the inside of the transfer component 4, the lifting component 5 drives the transfer component 4 to move upward and enables the transfer component 4 to transfer the product to the inside of the aging treatment component 3 for aging treatment. When the product moves to the inside of the transfer component 4 at the other end of the aging treatment component 3, the transfer component 4 at this position is driven by the corresponding lifting component 5 to move to one end of the inspection line 2 and transfers the aged product to the inspection line 2.

[0034] By setting the aging treatment component 3 on the detection line 2, aging treatment can be carried out while the product moves with the line. At the same time, through two sets of lifting components 5 and transfer components 4, the products on the production line 1 can be automatically transferred to the interior of the aging treatment component 3 for aging treatment, and the products that have completed aging inside the aging treatment component 3 can be automatically transferred to the detection line 2 for testing. The above setting eliminates the need for manual multiple handling of the products when performing aging testing on the products, and the products can complete aging while following the line inside the aging treatment component 3, thereby improving the efficiency of aging testing on the products, and also avoiding the phenomenon of product damage caused by multiple handling of the products.

[0035] In addition, in specific applications, both production line 1 and inspection line 2 have support frames and conveyor belts, so that the conveyor belts on production line 1 and inspection line 2 can drive the products to move, and multiple inspection stations are set on inspection line 2, and multiple inspection stations can respectively inspect different positions of the products. When the conveyor belt on inspection line 2 drives the aged products to move to the inspection station, the workers at the station inspect the corresponding parts of the products.

[0036] In one embodiment, the aging treatment component 3 includes a shell 301, a hanger 302 is provided on the top of the shell 301, an array of transport rollers 303 are provided inside the shell 301, and heating plates 304 are fixedly installed on the top and bottom of the inner wall of the shell 301.

[0037] Multiple transport rollers 303 are connected together by chains and sprockets, so that the multiple transport rollers 303 can rotate synchronously and transport the products on the transport rollers 303. While the products are moving inside the shell 301, the upper and lower heating plates 304 on the inner wall of the shell 301 can simultaneously heat the products and age the gears; at the same time, by installing the hanger 302 on the top of the workshop, the shell 301 can be on the upper side of the detection line 2. This arrangement allows the products inside the shell 301 to move with the line, and also makes reasonable use of the space above the detection line 2.

[0038] In one embodiment, for the above-mentioned transfer component 4, the transfer component 4 includes a transfer trough 401, and two transfer troughs 401 are provided at the bottom of the outer shell 301 corresponding to the production line 1 and the detection line 2. The interior of the transfer trough 401 is movably connected with a transfer frame 402, and the interior of the transfer frame 402 is rotatably connected with a transfer roller 403. A transfer motor 404 is provided at the bottom of the transfer frame 402, and an installation groove 405 is provided on the outer surface of the installation groove 405 and the output end of the transfer motor 404. A sprocket 406 is provided, and the outer surface of the sprocket 406 is engaged with a chain 407.

[0039] The transfer frame 402 can bring the product to the interior of the outer shell 301 or move the product out from the interior of the outer shell 301 through the transfer groove 401. When the product on the transfer roller 403 is transferred to the transport roller 303 or the detection line 2, the transfer motor 404 drives all the transfer rollers 403 to rotate through the sprocket 406 and the chain 407, so that the transfer roller 403 can drive the product to move inside the transfer frame 402, so that the product can be automatically moved to the transport roller 303 or the detection line 2; and the setting of the installation groove 405 allows the transfer roller 403 to remain flat as a whole, so that when the transfer roller 403 transfers the product, the rotating chain 407 will not cause scratches to the outer surface of the product.

[0040] In one embodiment, for the above-mentioned lifting component 5, the lifting component 5 includes a support frame 501, a lifting motor 502 is fixedly installed inside the support frame 501, the output end of the lifting motor 502 is fixedly connected to the lifting screw 503, the bottom of the transfer frame 402 is fixedly connected to the lifting frame 504, the lifting frame 504 is threadedly connected to the lifting screw 503, the support frame 501 is fixedly connected to the guide rod 505, and the guide rod 505 is movably connected to the lifting frame 504.

[0041] By driving the lifting motor 502, the lifting motor 502 drives the lifting screw 503 to rotate, and the rotating lifting screw 503 drives the transfer frame 402 to be lifted and lowered through the lifting frame 504, so that the transfer frame 402 can be lifted and lowered back and forth between the outer shell 301 and the detection line 2. At the same time, the guide rod 505 can guide the lifted transfer frame 402, so that the stability of the transfer frame 402 during lifting can be guaranteed.

[0042] In one embodiment, for the above-mentioned limiting component 6, the limiting component 6 includes a fixing frame 601, the outer surface of the fixing frame 601 is movably connected with a connecting plate 602, one side of the connecting plate 602 is fixedly connected with a limiting frame 603, the limiting frame 603 is movably connected with the transfer frame 402, the top of the fixing frame 601 is fixedly connected with a connecting disk 604, and a first spring 605 is fixedly connected between the connecting disk 604 and the connecting plate 602.

[0043] When the transfer frame 402 drives the product to move upward, the first spring 605 can push the connecting plate 602 downward, so that the connecting plate 602 slides on the fixing frame 601, and the limiting frame 603 moves downward under the drive of the connecting plate 602 and is directly connected to the outer surface of the transfer frame 402, so that the limiting frame 603 can limit the four sides of the transfer frame 402. This arrangement prevents the product from slipping out of the interior of the transfer frame 402 when the transfer frame 402 drives the product to move up and down; When the transfer frame 402 moves to the inside of the outer shell 301 through the transfer trough 401, the bottom of the outer shell 301 can limit the limit frame 603 and the connecting plate 602, so that the limit frame 603 will not rise or fall with the transfer frame 402. At this time, the connecting plate 602 slides on the fixed frame 601 and pulls the first spring 605. This setting ensures that the products inside the transfer frame 402 will not be blocked by the limit frame 603 when being transferred out, so that the transfer operation can proceed normally.

[0044] In one embodiment, for the above-mentioned support frame 501 , the inner wall of the support frame 501 corresponds to the limit frame 603 and is fixedly connected to the limit plate 606 , and the bottom of the lifting frame 504 corresponds to the limit plate 606 and is provided with a through slot 607 .

[0045] When the transfer box 402 moves downward and is about to move to the appropriate position, the limit plate 606 can limit the limit frame 603 so that the limit frame 603 will not block the four sides of the transfer box 402, so that the products on the production line 1 can move to the inside of the transfer box 402, or the products inside the transfer box 402 will not be obstructed when moving to the inspection line 2.

[0046] In one embodiment, for the above-mentioned shielding assembly 7, the shielding assembly 7 includes a shielding plate 701, the shielding plate 701 is movably connected to the transfer trough 401, the top of the shielding plate 701 is fixedly connected with a T-shaped moving rod 702, the T-shaped moving rod 702 passes through the outer shell 301, and a second spring 703 is fixedly connected between the top of the outer shell 301 and the top inner wall of the T-shaped moving rod 702, and the top of the transfer frame 402 is fixedly connected with a top rod 704.

[0047] When the transfer frame 402 moves to the inside of the outer shell 301 through the transfer trough 401, the transfer frame 402 can lift the baffle 701 upward through the top rod 704. When the transfer frame 402 moves downward, the second spring 703 can pull the T-shaped moving rod 702 downward, so that the T-shaped moving rod 702 moves downward and drives the baffle 701 to move inside the outer shell 301. When the transfer frame 402 is separated from the inside of the outer shell 301, the baffle 701 can complete the shielding of the transfer trough 401. This setting allows the inside of the outer shell 301 to always remain relatively sealed, so that the effect of the product inside the outer shell 301 during aging treatment can be guaranteed.

[0048] Through the above technical solution, 1. through two sets of lifting components 5 and transfer components 4, the products on the production line 1 can be automatically transferred to the interior of the aging treatment component 3 for aging treatment, and the products that have completed aging in the aging treatment component 3 can be automatically transferred to the detection line 2 for detection. The above arrangement makes it unnecessary to manually carry the products multiple times when carrying out aging detection on the products, and the products can complete aging while following the line in the aging treatment component 3, thereby improving the efficiency of aging detection on the products and avoiding the damage caused by carrying the products multiple times. The product is damaged; 2. The transfer frame 402 can drive the product to move up and down through the lifting motor 502, the lifting screw 503 and the lifting frame 504. During the process, the limit frame 603 can be directly moved to the outside of the transfer frame 402 under the elastic force of the first spring 605, so that the limit frame 603 can limit the four sides of the transfer frame 402. This setting prevents the product from sliding out from the inside of the transfer frame 402 when the transfer frame 402 drives the product to move up and down, so that the product will not be damaged due to falling when the transfer frame 402 transfers the product.

[0049] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that the specific features, structures, materials, or characteristics described in conjunction with that embodiment or example are included in at least one embodiment or example of the utility model. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

[0050] The preferred embodiments of the utility model disclosed above are intended only to help illustrate the utility model. The preferred embodiments do not describe all details in detail, nor do they limit the utility model to the specific embodiments described. Obviously, many modifications and variations are possible based on the content of this specification. This specification selects and describes these embodiments in detail to better explain the principles and practical applications of the utility model, thereby enabling those skilled in the art to better understand and utilize the utility model. The utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A television aging quality detection device, comprising a production line (1), characterized in that: A detection line (2) is provided at one end of the production line (1), an aging treatment component (3) is provided on the top of the detection line (2), transfer components (4) are provided at both ends of the aging treatment component (3), a lifting component (5) is provided on one side of the transfer component (4), a limiting component (6) is provided on the outside of the transfer component (4), and a shielding component (7) is provided inside the aging treatment component (3) corresponding to the transfer component (4); The lifting assembly (5) is used to drive the transfer assembly (4) so ​​that the transfer assembly (4) transfers the products on the production line (1) to the interior of the aging treatment assembly (3) and transfers the products inside the aging treatment assembly (3) to the inspection line (2). The limiting assembly (6) is used to limit the two sides of the transfer assembly (4).

2. A television aging quality detection device according to claim 1, characterized in that: The aging treatment component (3) comprises a shell (301), a hanger (302) is provided on the top of the shell (301), a transport roller (303) is arranged in an array inside the shell (301), and a heating plate (304) is fixedly installed on the top and bottom of the inner wall of the shell (301).

3. A television aging quality detection device according to claim 2, characterized in that: The transfer assembly (4) includes a transfer trough (401), and two transfer troughs (401) are provided at the bottom of the housing (301) corresponding to the production line (1) and the detection line (2). The interior of the transfer trough (401) is movably connected to a transfer frame (402), and the interior of the transfer frame (402) is rotatably connected to a transfer roller (403). A transfer motor (404) is provided at the bottom of the transfer frame (402), and an installation groove (405) is provided on the outer surface of the transfer roller (403). The outer side of the installation groove (405) and the output end of the transfer motor (404) are both provided with sprockets (406), and the outer surface of the sprocket (406) is engaged with a chain (407).

4. The TV aging quality detection device according to claim 3, characterized in that: The lifting assembly (5) includes a support frame (501), a lifting motor (502) is fixedly installed inside the support frame (501), an output end of the lifting motor (502) is fixedly connected to a lifting screw (503), a lifting frame (504) is fixedly connected to the bottom of the transfer frame (402), the lifting frame (504) is threadedly connected to the lifting screw (503), a guide rod (505) is fixedly connected inside the support frame (501), and the guide rod (505) is movably connected to the lifting frame (504).

5. The television aging quality detection device according to claim 4, characterized in that: The limiting assembly (6) includes a fixing frame (601), the outer surface of the fixing frame (601) is movably connected to a connecting plate (602), one side of the connecting plate (602) is fixedly connected to a limiting frame (603), the limiting frame (603) is movably connected to the transfer frame (402), the top of the fixing frame (601) is fixedly connected to a connecting disk (604), and a first spring (605) is fixedly connected between the connecting disk (604) and the connecting plate (602).

6. The television aging quality detection device according to claim 5, characterized in that: The inner wall of the support frame (501) corresponds to the limiting frame (603) and is fixedly connected to the limiting plate (606), and the bottom of the lifting frame (504) corresponds to the limiting plate (606) and is provided with a through slot (607).

7. The television aging quality detection device according to claim 3, characterized in that: The shielding assembly (7) includes a shielding plate (701), the shielding plate (701) is movably connected to the transfer trough (401), the top of the shielding plate (701) is fixedly connected to a T-shaped moving rod (702), the T-shaped moving rod (702) passes through the shell (301), a second spring (703) is fixedly connected between the top of the shell (301) and the top inner wall of the T-shaped moving rod (702), and the top of the transfer frame (402) is fixedly connected to a top rod (704).

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