Concentrating equipment for gelatin extracting solution

Through the combination of heating components, stirring and scraping components and heat exchange components, the problems of gelatin adhesion and heat energy waste are solved, and efficient concentration of gelatin liquid and rational use of heat energy are achieved.

CN223416744UActive Publication Date: 2025-10-10JIN RONG (FUJIAN) GELATIN TECH CO LTD
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Patent Information

Application Number
CN202422922585.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-28
Publication Date
2025-10-10
Estimated Expiration
2034-11-28

AI Technical Summary

Technical Problem

Existing gelatin extract concentration equipment cannot effectively prevent gelatin from adhering to the inner surface of the concentration tank, and the thermal energy is not fully utilized, resulting in low efficiency and waste of resources.

Method used

The combination of heating components, stirring and scraping components and heat exchange components is adopted to prevent gelatin from adhering through stirring and scraping, and the gelatin liquid is preheated by heat dissipation to improve the concentration efficiency.

Benefits of technology

Effectively prevent gelatin adhesion, improve concentration efficiency, rationally utilize heat energy, and reduce resource waste.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223416744U_ABST
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Abstract

The utility model relates to the field of gelatin extracting solution processing equipment, in particular to gelatin extracting solution concentrating equipment which comprises a gelatin concentrating tank and a gelatin solution storage tank, the top of the gelatin solution storage tank is fixedly communicated with a gelatin solution adding pipe, and the top of the gelatin concentrating tank is fixedly communicated with a gelatin solution feeding pipe. The gelatin liquid storage tank is fixedly communicated with the gelatin concentration tank, the bottom of the gelatin concentration tank is fixedly communicated with a gelatin discharging pipe, a stop valve is fixed to a pipe body of the gelatin discharging pipe, a material pump is fixed to the top of the gelatin liquid storage tank, and the input end of the material pump is fixedly communicated with a suction pipe. And the inner surface of the gelatin concentration tank can be scraped, so that gelatin is effectively prevented from being attached to the inner surface of the gelatin concentration tank, heat dissipated in the gelatin liquid concentration process can be well used for preheating gelatin liquid, heat energy is reasonably utilized, excessive heat energy waste is avoided, and the device is good in practicability and suitable for popularization.
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Description

Technical Field

[0001] The utility model relates to the field of gelatin extract processing equipment, in particular to a gelatin extract concentration device. Background Art

[0002] Gelatin extract is a liquid form obtained by extracting gelatin, a protein extracted from the bones, skin or connective tissue of animals (usually cattle, pigs or fish). Gelatin extract has a wide range of applications, especially in the food industry, medicine, cosmetics and biotechnology.

[0003] After searching, a concentration device for gelatin extract with announcement number CN221535645U includes a concentration and extraction device, which includes a gelatin concentration tank, a gelatin storage barrel and a conveying mechanism. The gelatin concentration tank is located on the left side of the gelatin storage barrel, and the conveying mechanism is located between the gelatin concentration tank and the gelatin storage barrel. The conveying mechanism includes a water pump, a conveying pipe, an input pipe, a valve, a fixing ring, a diversion pipe and a spray head. The bottom surface of the water pump is fixedly connected to the top of the gelatin concentration tank by bolts.

[0004] Although the above utility model patent can spray the gelatin liquid, thereby improving the contact between the gelatin liquid and the evaporator, and thus achieving the effect of improving the concentration, it cannot scrape the inner surface of the concentration tank well. There is a problem that the concentrated gelatin adheres to the inner surface of the concentration tank. Moreover, the heat dissipated during the concentration process of the gelatin liquid cannot be reasonably utilized, resulting in a waste of heat energy. Further improvement is needed.

[0005] Therefore, it is necessary to invent a kind of gelatin extract and use concentrating equipment. Summary of the Invention

[0006] To this end, the present invention provides a gelatin extract concentration device to solve the problems raised in the above background technology.

[0007] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a gelatin extract concentration device, comprising a gelatin concentration tank and a gelatin liquid storage tank, the top of the gelatin liquid storage tank is fixedly connected with a gelatin liquid addition pipe, the top of the gelatin concentration tank is fixedly connected with a gelatin liquid feed pipe, the bottom of the gelatin concentration tank is fixedly connected with a gelatin discharge pipe, the gelatin discharge pipe body is fixed with a stop valve, the top of the gelatin liquid storage tank is fixed with a material pump, the input end of the material pump is fixedly connected with a suction pipe, the bottom end of the suction pipe extends to the bottom of the gelatin liquid storage tank, the output end of the material pump is fixedly connected with a gelatin liquid delivery pipe, the top of the gelatin liquid delivery pipe is fixedly connected with the top of the gelatin liquid feed pipe, a heating component is fixed on the side of the gelatin concentration tank, a stirring and scraping component is fixed inside the gelatin concentration tank, the bottom end of the gelatin liquid feed pipe is fixedly connected with a diversion component, and a heat exchange component is fixed between the gelatin concentration tank and the gelatin liquid delivery pipe.

[0008] Preferably, the heating component includes an electric heating jacket, which is fixed to the side of the gelatin concentration tank, and an electric heating wire is fixed inside the electric heating jacket.

[0009] Preferably, the stirring and scraping assembly includes a reducer, the bottom of the reducer is fixed at the center of the top of the gelatin concentration tank, a servo motor is fixed on the top of the reducer, the output end of the servo motor is fixedly connected to the input end of the reducer, the output shaft of the reducer vertically passes through the top of the gelatin concentration tank, and a stirring paddle is fixed on the bottom end of the output shaft of the reducer.

[0010] Preferably, connecting plates are symmetrically fixed to the side ends of the stirring paddles, and rubber scrapers are fixed to the surfaces of the connecting plates, and the surfaces of the rubber scrapers are in contact with the inner surface of the gelatin concentration tank.

[0011] Preferably, the diversion component includes a spray head, which is annular. The top of the stirring paddle passes through the center ring of the spray head. The top of the spray head is fixedly connected to the bottom end of the gelatin liquid feed pipe, and the bottom of the spray head is fixedly connected to a plurality of spray ports.

[0012] Preferably, connecting rods are symmetrically fixed to the top of the spray head, and the top ends of the connecting rods are vertically fixed to the top of the inner wall of the gelatin concentration tank.

[0013] Preferably, the heat exchange component includes a heat exhaust pipe, the bottom end of the heat exhaust pipe is fixedly connected to the top of the gelatin concentration tank, and the top end of the heat exhaust pipe is fixedly connected to a spiral heat exchange pipe.

[0014] Preferably, the gelatin liquid delivery pipe passes through the spiral heat exchange pipe, and the surface of the gelatin liquid delivery pipe is in contact with the surface of the spiral heat exchange pipe.

[0015] The beneficial effects of the present invention are as follows: through the coordinated use of the provided heating component, stirring and scraping component, the diversion component and the heat exchange component, the gelatin liquid can be sprayed and stirred, thereby increasing the heating area of ​​the gelatin liquid, thereby accelerating the concentration efficiency of the gelatin liquid. The inner surface of the gelatin concentration tank can also be scraped, thereby effectively preventing gelatin from adhering to the inner surface of the gelatin concentration tank. The gelatin liquid can also be preheated with the heat dissipated during the concentration process, thereby rationally utilizing thermal energy and avoiding excessive waste of thermal energy. The utility model has good practicality and is suitable for promotion. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 A cross-sectional view of the structure provided by the utility model;

[0017] Figure 2 for Figure 1 A magnified view of the structure at point A;

[0018] Figure 3A structural stereogram of the shower head and shower port provided by the present invention;

[0019] Figure 4 A structural stereogram of the spiral heat exchange tube provided by the utility model;

[0020] Figure 5 This is the main view of the structure provided by the utility model.

[0021] In the figure: 1. Gelatin concentration tank; 2. Gelatin liquid storage tank; 3. Gelatin liquid addition pipe; 4. Gelatin liquid feed pipe; 5. Gelatin discharge pipe; 6. Stop valve; 7. Material pump; 8. Suction pipe; 9. Gelatin liquid delivery pipe; 10. Electric heating jacket; 11. Electric heating wire; 12. Reducer; 13. Servo motor; 14. Agitator; 15. Connecting plate; 16. Rubber scraper; 17. Spray head; 18. Spray port; 19. Connecting rod; 20. Heat exhaust pipe; 21. Spiral heat exchange tube. DETAILED DESCRIPTION

[0022] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention and are not used to limit the present invention.

[0023] Please refer to the attached Figure 1-Figure 5 The utility model provides a gelatin extract concentration device, including a gelatin concentration tank 1 and a gelatin liquid storage tank 2. The top of the gelatin liquid storage tank 2 is fixedly connected with a gelatin liquid adding pipe 3 for storing the required concentrated gelatin liquid. The top of the gelatin concentration tank 1 is fixedly connected with a gelatin liquid feeding pipe 4, and the bottom of the gelatin concentration tank 1 is fixedly connected with a gelatin discharge pipe 5. The gelatin discharge pipe 5 is fixed with a stop valve 6 for the discharge of concentrated gelatin. The top of the gelatin liquid storage tank 2 is fixed with a material pump 7, and the input end of the material pump 7 is fixedly connected with a suction pipe 8. The bottom end of the suction pipe 8 extends to the gelatin liquid. At the lower part of the gelatin liquid storage tank 2, the output end of the material pump 7 is fixedly connected to the gelatin liquid delivery pipe 9, and the top of the gelatin liquid delivery pipe 9 is fixedly connected to the top of the gelatin liquid feed pipe 4, that is, when the material pump 7 is running, the gelatin liquid stored in the gelatin liquid storage tank 2 can be extracted, and then delivered to the gelatin concentration tank 1 through the gelatin liquid delivery pipe 9 and the gelatin liquid feed pipe 4. A heating component is fixed on the side of the gelatin concentration tank 1, a stirring and scraping component is fixed inside the gelatin concentration tank 1, and a diversion component is fixed at the bottom end of the gelatin liquid feed pipe 4. A heat exchange component is fixed between the gelatin concentration tank 1 and the gelatin liquid delivery pipe 9;

[0024] The heating assembly includes an electric heating jacket 10, which is fixed to the side of the gelatin concentration tank 1. An electric heating wire 11 is fixed inside the electric heating jacket 10. Specifically, when the electric heating jacket 10 is running, the electric heating wire 11 can convert electrical energy into required thermal energy, thereby heating the gelatin concentration tank 1, that is, providing the thermal energy required for concentrating the gelatin liquid;

[0025] The stirring and scraping assembly includes a reducer 12, which is a transmission device for low speed and high torque. The power of the high-speed motor is decelerated by meshing the gear with a small number of teeth on the input shaft of the reducer with the large gear on the output shaft. The bottom of the reducer 12 is fixed at the center of the top of the gelatin concentrate tank 1. A servo motor 13 is fixed on the top of the reducer 12. The output end of the servo motor 13 is fixedly connected to the input end of the reducer 12. The output shaft of the reducer 12 vertically passes through the top of the gelatin concentrate tank 1, and a stirring paddle 14 is fixed to the bottom end of the output shaft of the reducer 12. The side ends of the stirring paddle 14 are symmetrically fixed. There is a connecting plate 15, and a rubber scraper 16 is fixed on the surface of the connecting plate 15. The surface of the rubber scraper 16 is in contact with the inner surface of the gelatin concentration tank 1. Specifically, under the deceleration effect of the reducer 12, when the servo motor 13 is running, it can drive the stirring paddle 14 to rotate slowly in the gelatin concentration tank 1, so as to stir the gelatin liquid, which is beneficial to improving the concentration efficiency of the gelatin liquid, and synchronously drive the connecting plate 15 and the rubber scraper 16 to rotate slowly, so that the rubber scraper 16 scrapes the inner surface of the gelatin concentration tank 1, thereby effectively preventing gelatin from adhering to the inner surface of the gelatin concentration tank 1;

[0026] The diversion assembly includes a spray head 17, which is annular. The top of the stirring paddle 14 passes through the center ring of the spray head 17. The top of the spray head 17 is fixedly connected to the bottom end of the gelatin liquid feed pipe 4. The bottom of the spray head 17 is fixedly connected with a plurality of spray ports 18. The top of the spray head 17 is symmetrically fixed with connecting rods 19. The top ends of the connecting rods 19 are vertically fixed to the top of the inner wall of the gelatin concentration tank 1. Specifically, the material pump 7 is operated to transport the gelatin liquid through the gelatin liquid delivery pipe 9 and the gelatin liquid feed pipe 4 to the spray head 17, and then evenly sprays it out through the plurality of spray ports 18, thereby spraying the gelatin liquid, thereby increasing the heating area of ​​the gelatin liquid and accelerating the concentration efficiency of the gelatin liquid.

[0027] The heat exchange component includes a heat exhaust pipe 20, the bottom end of the heat exhaust pipe 20 is fixedly connected to the top of the gelatin concentration tank 1, and the top end of the heat exhaust pipe 20 is fixedly connected to a spiral heat exchange pipe 21. The gelatin liquid delivery pipe 9 passes through the spiral heat exchange pipe 21, and the surface of the gelatin liquid delivery pipe 19 is in contact with the surface of the spiral heat exchange pipe 21. Specifically, the heat dissipated during the gelatin liquid concentration process can be discharged into the spiral heat exchange pipe 21 through the heat exhaust pipe 20, and then the gelatin liquid transported through the gelatin liquid delivery pipe 9 is heated, that is, the heat dissipated during the gelatin liquid concentration process can be used to preheat the gelatin liquid, rationally utilize heat energy, and avoid excessive waste of heat energy.

[0028] It should be noted that the device is electrically connected to an external main controller and 220V AC power, and the main controller can be used as a control device for a computer or the like.

[0029] The usage process of the present invention is as follows: the operator can first turn on the electric heating sleeve 10 and the material pump 7 to pump the gelatin liquid in the gelatin liquid storage tank 2 into the gelatin concentration tank 1, and then turn on the servo motor 13 to stir the gelatin liquid during the heating process. In conjunction with the use of the spray head 17 and the spray port 18, the gelatin liquid can be sprayed and stirred, thereby increasing the heating area of ​​the gelatin liquid and thus accelerating the concentration efficiency of the gelatin liquid. When the servo motor 13 is running, it can also synchronously drive the connecting plate 15 and the rubber scraper 16 to rotate slowly, so that the rubber scraper 16 scrapes the inner surface of the gelatin concentration tank 1, thereby effectively preventing gelatin from adhering to the inner surface of the gelatin concentration tank 1, and the heat dissipated during the gelatin liquid concentration process can be discharged into the spiral heat exchange tube 21 through the heat exhaust pipe 20, and then the gelatin liquid transported through the gelatin liquid delivery pipe 9 is heated, that is, the heat dissipated during the gelatin liquid concentration process can be used to preheat the gelatin liquid, reasonably utilize heat energy, and avoid excessive waste of heat energy.

[0030] The above are merely preferred embodiments of the present invention. Anyone skilled in the art can utilize the above-described technical solutions to modify the present invention or create equivalent technical solutions. Therefore, any simple modification or equivalent replacement based on the technical solutions of the present invention falls within the scope of protection claimed by the present invention.

Claims

1. A gelatin extract concentration device, comprising a gelatin concentration tank (1) and a gelatin liquid storage tank (2), wherein the top of the gelatin liquid storage tank (2) is fixedly connected to a gelatin liquid addition pipe (3), the top of the gelatin concentration tank (1) is fixedly connected to a gelatin liquid feed pipe (4), the bottom of the gelatin concentration tank (1) is fixedly connected to a gelatin discharge pipe (5), a stop valve (6) is fixed to the gelatin discharge pipe (5), a material pump (7) is fixedly connected to the top of the gelatin liquid storage tank (2), an input end of the material pump (7) is fixedly connected to a suction pipe (8), the bottom end of the suction pipe (8) extends to the lower part of the gelatin liquid storage tank (2), an output end of the material pump (7) is fixedly connected to a gelatin liquid delivery pipe (9), the top end of the gelatin liquid delivery pipe (9) is fixedly connected to the top end of the gelatin liquid feed pipe (4), and is characterized in that: A heating component is fixed to the side of the gelatin concentration tank (1), a stirring and scraping component is fixed inside the gelatin concentration tank (1), a diversion component is fixedly connected to the bottom end of the gelatin liquid feeding pipe (4), and a heat exchange component is fixed between the gelatin concentration tank (1) and the gelatin liquid delivery pipe (9).

2. The gelatin extract concentration device according to claim 1, characterized in that: The heating assembly comprises an electric heating sleeve (10), the electric heating sleeve (10) is fixed to the side of the gelatin concentration tank (1), and an electric heating wire (11) is fixed inside the electric heating sleeve (10).

3. The gelatin extract concentration device according to claim 1, characterized in that: The stirring and scraping assembly includes a reducer (12), the bottom of the reducer (12) is fixed at the center of the top of the gelatin concentration tank (1), a servo motor (13) is fixed on the top of the reducer (12), the output end of the servo motor (13) is fixedly connected to the input end of the reducer (12), the output shaft of the reducer (12) vertically passes through the top of the gelatin concentration tank (1), and a stirring paddle (14) is fixed on the bottom end of the output shaft of the reducer (12).

4. The gelatin extract concentration device according to claim 3, characterized in that: The side ends of the stirring paddles (14) are symmetrically fixed with connecting plates (15), and the surfaces of the connecting plates (15) are fixed with rubber scrapers (16), and the surfaces of the rubber scrapers (16) are in contact with the inner surface of the gelatin concentration tank (1).

5. The gelatin extract concentration device according to claim 3, characterized in that: The diversion assembly includes a spray head (17), which is annular. The top of the stirring paddle (14) passes through the center ring of the spray head (17). The top of the spray head (17) is fixedly connected to the bottom end of the gelatin liquid feed pipe (4). The bottom of the spray head (17) is fixedly connected to a plurality of spray ports (18).

6. The gelatin extract concentration device according to claim 5, characterized in that: Connecting rods (19) are symmetrically fixed to the top of the spray head (17), and the top ends of the connecting rods (19) are vertically fixed to the top of the inner wall of the gelatin concentration tank (1).

7. The gelatin extract concentration device according to claim 1, characterized in that: The heat exchange assembly comprises a heat exhaust pipe (20), the bottom end of the heat exhaust pipe (20) is fixedly connected to the top of the gelatin concentration tank (1), and the top end of the heat exhaust pipe (20) is fixedly connected to a spiral heat exchange pipe (21).

8. The gelatin extract concentration device according to claim 7, characterized in that: The gelatin liquid delivery pipe (9) passes through the spiral heat exchange pipe (21), and the surface of the gelatin liquid delivery pipe (9) is in contact with the surface of the spiral heat exchange pipe (21).

Citation Information

Patent Citations

  • Concentrating equipment for gelatin extracting solution

    CN221535645U