Material crushing and screen analysis equipment
By designing material crushing and screening equipment and utilizing the combination of sieve plates and vibration components, the tedious problem of repeatedly taking and placing Chinese medicinal materials in the crusher and screening mechanism is solved, efficient crushing and screening is achieved, and the processing efficiency of Chinese medicinal materials is improved.
Patent Information
- Application Number
- CN202422614746.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-28
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-10-28
AI Technical Summary
When processing Chinese medicinal materials, they need to be repeatedly taken out and placed in the crusher and screening mechanism, resulting in low work efficiency.
A material crushing and screening equipment is designed, which includes a bracket, a crushing bin, a crushing mechanism and a screening mechanism. The screen plate and the vibration component are used to achieve efficient crushing and screening of the material. The material is crushed by the crushing mechanism, and the material that meets the particle size requirements falls through the screen plate, while the material with a larger particle size continues to be crushed to avoid material blockage.
It achieves efficient crushing and screening of materials, ensures uniform particles of crushed materials, avoids material blockage, improves screening efficiency, and simplifies the processing flow of Chinese medicinal materials.
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Figure CN223417354U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of material processing equipment, in particular to a material crushing and screening equipment. BACKGROUND
[0002] With the development of traditional Chinese medicine industry, the processing of traditional Chinese medicine is also paid more and more attention, and the traditional manual processing and simple mechanical processing can not meet the increasing demand of consumers for traditional Chinese medicinal materials.
[0003] At present, when the traditional Chinese medicinal materials are processed, they need to be crushed by a crusher first, and then taken out from the crusher and placed in a screening mechanism for screening and grading. The traditional Chinese medicinal materials that do not meet the screening quality requirements need to be crushed again. The repeated taking and placing operations of the traditional Chinese medicinal materials in the crusher and the screening mechanism are relatively cumbersome, which reduces the work efficiency. CONTENT OF THE INVENTION
[0004] In order to solve the problem that the repeated taking and placing operations of the traditional Chinese medicinal materials in the crusher and the screening mechanism are relatively cumbersome and reduce the work efficiency when the traditional Chinese medicinal materials are processed, the present application provides a material crushing and screening equipment.
[0005] The material crushing and screening equipment provided by the present application adopts the following technical scheme:
[0006] A material crushing and screening equipment, comprising a support, a crushing bin, a crushing mechanism and a screening mechanism, the crushing bin is arranged on the support, the top of the crushing bin is provided with a feeding port, and the bottom of the crushing bin is provided with a discharging port; the screening mechanism comprises a screen plate and a vibration assembly, the screen plate is movably inserted into the crushing bin, the screen plate divides the inner cavity of the crushing bin into two chambers, and the vibration assembly is used to drive the screen plate to swing along the extension direction of the screen plate; the crushing mechanism is arranged on the crushing bin and used to crush the materials in the upper chamber of the crushing bin.
[0007] By adopting the above technical scheme, when in use, the materials are input into the crushing bin chamber above the screen plate from the feeding port, the materials are crushed by the crushing mechanism, the crushed materials remain on the screen plate, the screen plate is driven to swing along the extension direction of the screen plate by the vibration assembly, so that the materials meeting the particle size requirements fall through the mesh holes of the screen plate into the lower crushing bin chamber and are discharged through the discharging port for collection, and the materials with larger particle size are continuously crushed by the crushing mechanism until all the materials fall through the screen plate; the material crushing and screening equipment can realize efficient crushing and screening of the materials, ensure uniform particles of the crushed materials, effectively avoid the blocking of the materials by the vibration of the screen plate, and improve the screening efficiency.
[0008] Optionally, the crushing mechanism includes a first rotating rod, a second rotating rod, a first drive assembly and a second drive assembly, the first rotating rod is connected to the crushing bin around a horizontal rotation, the first rotating rod is provided with crushing blades, and the first drive assembly is used to drive the first rotating rod to rotate; the second rotating rod is evenly distributed on the crushing bin around the axis of the first rotating rod, the second rotating rod is provided with stirring blades, and the second drive assembly is used to drive the second rotating rod to perform circular motion around the axis of the first rotating rod.
[0009] By adopting the above technical solution, the crushing blades on the first rotating rod are driven to rotate by the first driving assembly, which can effectively crush the materials entering the crushing bin; at the same time, the stirring blades on the multiple second rotating rods make circular motion around the axis of the first rotating rod under the drive of the second driving assembly, which not only helps to further disperse and mix the crushed materials, but also promotes the re-entry of insufficiently crushed materials into the crushing area, thereby improving the material processing efficiency and crushing quality, and realizing efficient crushing and uniform mixing of materials in the crushing bin.
[0010] Optionally, the second driving assembly includes a driving gear, a driven gear and an inner ring gear, the driving gear is coaxially connected to the first rotating rod, the driven gear is coaxially connected to each second rotating rod, the driving gear is meshed with each driven gear, the inner ring gear is provided on the crushing bin, the inner ring gear is coaxial with the first rotating rod, and each driven gear is meshed with the inner ring gear.
[0011] By adopting the above technical solution, the second drive assembly utilizes the meshing relationship between the driving gear and multiple driven gears and the inner ring gear to achieve stable circular motion of the second rotating rod around the axis of the first rotating rod, thereby improving the uniform stirring effect of the material and further improving the crushing efficiency and uniformity of the crushing mechanism for the material.
[0012] Optionally, the first driving assembly includes a rotating motor, a synchronous wheel and a synchronous belt, the rotating motor is arranged on the bracket, the synchronous wheel is coaxially connected to the rotating shaft of the rotating motor and the first rotating rod respectively, and the synchronous belt is wound around the synchronous wheel.
[0013] By adopting the above technical solution, the first drive assembly includes a rotating motor, a synchronous wheel and a synchronous belt, which can efficiently and stably drive the first rotating rod to rotate, thereby ensuring that the crushing blades effectively crush the material and improving the crushing efficiency and crushing quality.
[0014] Optionally, the sieve plate is arc-shaped, and a connecting rod is connected to the sieve plate along its own radial direction, and the connecting rod is rotatably connected to the first rotating rod at one end away from the sieve plate; a scraper is provided on the stirring blade, and the scraper abuts against the inner wall of the sieve plate; the vibration assembly is used to drive the sieve plate to swing back and forth.
[0015] By adopting the above technical solution, the sieve plate is designed in an arc shape and is rotatably connected to the first rotating rod through a connecting rod, so that the sieve plate can swing back and forth around its own axis, thereby enhancing the uniformity of distribution of materials on the sieve plate and improving the screening efficiency; the scraper on the stirring blade abuts against the inner wall of the sieve plate, and can effectively scrape off the material adhering to the inner wall of the sieve plate during the stirring process, avoiding the accumulation of materials on the inner wall of the sieve plate, and further improving the screening effect.
[0016] Optionally, the vibration assembly includes a third rotating rod, a shift rod and a power piece, and a slot is provided on the connecting rod along the radial direction of the screen plate; the third rotating rod is rotatably connected to the crushing bin, the third rotating rod is parallel to the first rotating rod, the shift rod is fixed on the third rotating rod, the shift rod is parallel to the first rotating rod, and the shift rod is inserted in the slot; the power piece is used to drive the third rotating rod to rotate.
[0017] By adopting the above technical solution, when the power member drives the third rotating rod to rotate, the lever fixed on the third rotating rod slides in the slot, thereby driving the screen plate to swing back and forth along its own extension direction, thereby achieving effective screening of the material.
[0018] Optionally, the power member includes a first gear and a second gear, the first gear is coaxially connected to the first rotating rod, the second gear is coaxially connected to the third rotating rod, and the first gear and the second gear are meshed.
[0019] By adopting the above technical solution, the meshing transmission of the first gear and the second gear causes the third rotating rod to rotate along with the rotation of the first rotating rod, and by sharing the first driving assembly as a power source, power costs are saved.
[0020] In summary, this application includes at least one of the following beneficial technical effects:
[0021] 1. Through the matching setting of the screen plate, vibration component and crushing mechanism, the material crushing and screening equipment can achieve efficient crushing and screening of materials, ensuring uniform particles of the crushed materials. The vibration of the screen plate can effectively avoid material blockage, improve screening efficiency, and improve the problem of repeated loading and unloading operations in the crusher and screening mechanism during the processing of Chinese medicinal materials, which is cumbersome and reduces work efficiency.
[0022] 2. The common arrangement of the first rotating rod, the second rotating rod, the crushing blades, the first driving assembly of the stirring blades and the second driving assembly realizes efficient crushing and uniform dispersion of the materials, thus improving the overall crushing effect;
[0023] 3. The vibration assembly drives the screen plate to swing back and forth, and cooperates with the contact between the scraper and the inner wall of the screen plate to effectively prevent the screen plate from being blocked, further improving the screening efficiency and material handling capacity. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.
[0025] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present application;
[0026] Figure 2 is a schematic cross-sectional structural diagram of an embodiment of the present application;
[0027] Figure 3 It is a schematic diagram of the exploded structure of the screening mechanism part in the embodiment of the present application.
[0028] Figure numerals: 1. bracket; 2. crushing bin; 21. feed port; 22. discharge port; 23. transparent observation window; 24. sealing plate; 3. crushing mechanism; 31. first rotating rod; 311. crushing blade; 32. second rotating rod; 321. stirring blade; 322. scraper; 33. first driving assembly; 331. rotating motor; 332. synchronous wheel; 333. synchronous belt; 34. second driving assembly; 341. driving gear; 342. driven gear; 343. inner ring gear; 4. screening mechanism; 41. sieve plate; 42. third rotating rod; 43. shift rod; 44. connecting rod; 441. slot; 45. first gear; 46. second gear. DETAILED DESCRIPTION
[0029] The following is combined with Figure 1-3 This application is described in further detail.
[0030] The embodiment of the present application discloses a material crushing and screening device. Figure 1 The material crushing and screening equipment includes a bracket 1, a crushing bin 2, a crushing mechanism 3 and a screening mechanism 4.
[0031] The upper part of the crushing bin 2 is semicircular, and the lower part is funnel-shaped. The crushing bin 2 is horizontally fixed on the bracket 1, wherein the top of the crushing bin 2 is provided with a feed port 21 connected to the inner cavity of the crushing bin 2, and the bottom is provided with a discharge port 22 connected to the inner cavity of the crushing bin 2. A transparent observation window 23 is provided on the peripheral wall of the crushing bin 2. One end of the crushing bin 2 is open, and a sealing plate 24 is fixedly connected to the opening by bolts. The size of the sealing plate 24 matches the size of the opening. The screening mechanism 4 includes a sieve plate 41 and a vibration assembly, wherein the sieve plate 41 is generally arc-shaped. The sieve plate 41 passes through the sealing plate 24 in the horizontal direction and is inserted into the crushing bin 2. The sieve plate 41 divides the inner cavity of the crushing bin 2 into two upper and lower chambers. The vibration assembly is provided on the sealing plate 24 of the crushing bin 2, and is used to drive the sieve plate 41 to swing back and forth along its own circumferential extension direction.
[0032] Reference Figure 1-2 The crushing mechanism 3 includes a first rotating rod 31, a second rotating rod 32, a first driving assembly 33, and a second driving assembly 34. The first rotating rod 31 is connected to the crushing bin 2 for transverse rotation. The first rotating rod 31 is provided with crushing blades 311. The first driving assembly 33 is disposed on the bracket 1 and is used to drive the first rotating rod 31 to rotate. The second rotating rods 32 are evenly distributed on the crushing bin 2 around the axis of the first rotating rod 31. The second rotating rods 32 are provided with stirring blades 321, and the ends of the stirring blades 321 are connected to scrapers 322. The end of the scrapers 322 away from the second rotating rod 32 abuts the inner circumferential wall of the sieve plate 41. The second driving assembly 34 is used to drive the second rotating rods 32 to perform circular motion around the axis of the first rotating rod 31.
[0033] During use, the material is fed from the feed port 21 into the crushing chamber 2 above the sieve plate 41. The first drive assembly 33 drives the first rotating rod 31 to rotate, driving the crushing blades 311 to rotate at high speed to crush the material. At the same time, the second drive assembly 34 drives the second rotating rod 32 to perform circular motion around the axis of the first rotating rod 31, so that the material is continuously turned and stirred while being crushed, further improving the material crushing effect. The crushed material remains on the sieve plate 41, and the vibration assembly drives the sieve plate 41 to swing back and forth along its own circumference, so that the material that meets the particle size requirements passes through the mesh of the sieve plate 41 and falls into the lower crushing chamber 2. It is discharged and collected through the discharge port 22. The material with larger particle size continues to be crushed by the crushing mechanism 3 until all the material passes through the sieve plate 41 and falls. The material crushing and screening equipment can realize efficient crushing and screening of materials, ensure uniform particles of the crushed materials, and effectively avoid material blockage through the vibration of the screen plate 41 and the scraping of the scraper 322, thereby improving the screening efficiency; it improves the problem that the repeated taking and placing operations in the crusher and screening mechanism 4 during the processing of Chinese medicinal materials are cumbersome, thereby reducing work efficiency.
[0034] Reference Figure 2 For example, the first drive assembly 33 includes a rotary motor 331, a synchronous pulley 332, and a synchronous belt 333. The rotary motor 331 is mounted on the bracket 1. The synchronous pulley 332 is coaxially connected to the rotary shaft of the rotary motor 331 and the first rotary rod 31, respectively. The synchronous belt 333 is wound around both synchronous pulleys 332. When the rotary motor 331 is activated, the first rotary rod 31 is stably and efficiently driven by the synchronous pulley 332 and synchronous belt 333. The structure is simple and easy to use.
[0035] Reference Figure 3Further, the second driving assembly 34 comprises a driving gear 341, driven gears 342 and an inner ring gear 343, the driving gear 341 is coaxially connected to the first rotating rod 31, the driven gears 342 are coaxially connected to the second rotating rods 32, and the driving gear 341 is engaged with the driven gears 342; the inner ring gear 343 is fixedly connected to the sealing plate 24 on the crushing chamber 2, and the inner ring gear 343 is coaxial with the first rotating rod 31, and the driven gears 342 are engaged with the inner ring gear 343.
[0036] When the first rotating rod 31 rotates, the driving gear 341 rotates, and the driven gears 342 rotate, and since the driven gears 342 are engaged with the inner ring gear 343, the driven gears 342 rotate around the first rotating rod 31, thereby achieving the function requirement of the second driving assembly 34 driving the second rotating rod 32 to rotate around the first rotating rod 31. Since the driving of the second rotating rod 32 is driven by the rotation of the first rotating rod 31, the cost is saved.
[0037] For example, the vibration assembly comprises a third rotating rod 42, a push rod 43 and a power member, the end of the sieve plate 41 passing through the sealing plate 24 is fixedly connected with a connecting rod 44 along the radial direction of the sieve plate 41, the end of the connecting rod 44 away from the sieve plate 41 is rotatably connected with the first rotating rod 31 around the axis of the first rotating rod 31, and a clamping groove 441 is formed in the connecting rod 44 along the radial direction of the sieve plate 41. The third rotating rod 42 is rotatably connected to the sealing plate 24 on the crushing chamber 2, and the third rotating rod 42 is parallel to the first rotating rod 31; the push rod 43 is detachably connected to the third rotating rod 42 by a bolt, the push rod 43 is parallel to the third rotating rod 42, and the push rod 43 is inserted into the clamping groove 441; and the power member is used to drive the third rotating rod 42 to rotate. When the power member drives the third rotating rod 42 to rotate, the push rod 43 fixedly arranged on the third rotating rod 42 slides in the clamping groove 441, thereby driving the sieve plate 41 to reciprocate along the extending direction of the sieve plate 41, and effectively screening the materials.
[0038] Specifically, the power member comprises a first gear 45 and a second gear 46, the first gear 45 is coaxially connected to the first rotating rod 31, and the second gear 46 is coaxially connected to the third rotating rod 42, and the first gear 45 and the second gear 46 are engaged. When the first rotating rod 31 rotates, the first gear 45 rotates, thereby driving the second gear 46 to rotate, thereby achieving the function requirement of driving the third rotating rod 42 to rotate, and saving the power cost by sharing the power source of the rotating motor 331.
[0039] The implementation principle of the material crushing and screening equipment in the embodiment of the application is as follows: in use, Chinese herbal medicine is input into the crushing chamber 2 cavity above the sieve plate 41 from the feeding port 21, the rotating motor 331 is started, and the first rotating rod 31 is driven to rotate under the transmission of the synchronous wheel 332 and the synchronous belt 333, thereby crushing the materials.
[0040] As the first rotating rod 31 rotates, it drives the driving gear 341 to rotate, and drives the driven gear 342 to rotate. Since the driven gear 342 is engaged with the inner ring gear 343, the driven gear 342 rotates while making a circular motion around the axis of the first rotating rod 31, thereby uniformly stirring the material being crushed, making the material crushed more evenly and fully, and improving the crushing effect and efficiency.
[0041] Moreover, when the first rotating rod 31 rotates, it drives the first gear 45 to rotate, drives the second gear 46 to rotate, and drives the third rotating rod 42 to rotate. The lever 43 fixed on the third rotating rod 42 will slide in the card slot 441 as the third rotating rod 42 rotates, thereby driving the screen plate 41 to swing back and forth along its own extension direction, thereby achieving effective screening of the material. The material that meets the particle size requirements passes through the mesh of the screen plate 41 and falls into the lower crushing bin 2 chamber, and is discharged and collected through the discharge port 22. The material with a larger particle size continues to be crushed by the crushing mechanism 3 until all the material falls through the screen plate 41. The material crushing and screening equipment of the present application does not require the repeated placement and removal of Chinese medicinal materials in the crusher and screening mechanism 4, thereby improving the efficiency and effect of the crushing and screening of Chinese herbal medicines.
[0042] The above are all optional embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.
Claims
1. A material crushing and screening equipment, characterized by: The invention comprises a support (1), a crushing bin (2), a crushing mechanism (3) and a screening mechanism (4); the crushing bin (2) is arranged on the support (1); a feed port (21) is provided at the top of the crushing bin (2); and a discharge port (22) is provided at the bottom of the crushing bin (2); the screening mechanism (4) comprises a screen plate (41) and a vibration assembly; the screen plate (41) is movably inserted in the crushing bin (2); the screen plate (41) divides the inner cavity of the crushing bin (2) into two upper and lower chambers; the vibration assembly is used to drive the screen plate (41) to swing along its own extension direction; the crushing mechanism (3) is arranged on the crushing bin (2) and is used to crush the material in the upper chamber of the crushing bin (2).
2. The material crushing and screening equipment according to claim 1, characterized in that: The crushing mechanism (3) comprises a first rotating rod (31), a second rotating rod (32), a first driving assembly (33) and a second driving assembly (34); the first rotating rod (31) is connected to the crushing bin (2) in a transverse rotational manner; the first rotating rod (31) is provided with a crushing blade (311); the first driving assembly (33) is used to drive the first rotating rod (31) to rotate; the second rotating rod (32) is uniformly distributed on the crushing bin (2) around the axis of the first rotating rod (31); the second rotating rod (32) is provided with a stirring blade (321); and the second driving assembly (34) is used to drive the second rotating rod (32) to perform a circular motion around the axis of the first rotating rod (31).
3. The material crushing and screening equipment according to claim 2, characterized in that: The second driving assembly (34) comprises a driving gear (341), a driven gear (342) and an inner gear ring (343); the driving gear (341) is coaxially connected to the first rotating rod (31); the driven gear (342) is coaxially connected to each second rotating rod (32); the driving gear (341) is meshed with each driven gear (342); the inner gear ring (343) is provided on the crushing bin (2); the inner gear ring (343) is coaxial with the first rotating rod (31); and each driven gear (342) is meshed with the inner gear ring (343).
4. The material crushing and screening equipment according to claim 2, characterized in that: The first driving assembly (33) comprises a rotating motor (331), a synchronous wheel (332) and a synchronous belt (333); the rotating motor (331) is arranged on the bracket (1); the synchronous wheel (332) is coaxially connected to the rotating shaft of the rotating motor (331) and the first rotating rod (31), respectively; and the synchronous belt (333) is wound around the synchronous wheel (332).
5. The material crushing and screening equipment according to claim 2, characterized in that: The sieve plate (41) is arc-shaped, and a connecting rod (44) is connected to the sieve plate (41) along its own radial direction. The connecting rod (44) is rotatably connected to the first rotating rod (31) at one end away from the sieve plate (41); a scraper (322) is provided on the stirring blade (321), and the scraper (322) abuts against the inner peripheral wall of the sieve plate (41); and the vibration component is used to drive the sieve plate (41) to swing back and forth.
6. The material crushing and screening equipment according to claim 5, characterized in that: The vibration assembly comprises a third rotating rod (42), a shifting rod (43) and a power piece. A slot (441) is provided on the connecting rod (44) along the radial direction of the sieve plate (41); the third rotating rod (42) is rotatably connected to the crushing bin (2); the third rotating rod (42) is parallel to the first rotating rod (31); the shifting rod (43) is fixed on the third rotating rod (42); the shifting rod (43) is parallel to the first rotating rod (31); and the shifting rod (43) is inserted into the slot (441); and the power piece is used to drive the third rotating rod (42) to rotate.
7. The material crushing and screening equipment according to claim 6, characterized in that: The power member comprises a first gear (45) and a second gear (46), wherein the first gear (45) is coaxially connected to the first rotating rod (31), and the second gear (46) is coaxially connected to the third rotating rod (42), and the first gear (45) and the second gear (46) are meshed.