Furfural residue boiler flue gas dust removal device
The dust removal device, which combines a liquid collecting bin, electrostatic adsorption and flushing mechanism, solves the problem of dust collector compaction caused by high moisture in the flue gas from the combustion of furfural slag, achieves efficient and stable dust removal effects, and reduces maintenance frequency and costs.
Patent Information
- Application Number
- CN202421822368.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-30
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-07-30
AI Technical Summary
The high-moisture flue gas generated during the combustion of furfural slag causes condensation and hardening of the dust collector, affecting the dust removal effect and requiring frequent cleaning and maintenance, increasing costs and wasting time.
The dust removal device adopts a combination of a liquid collection bin, an electrostatic adsorption mechanism and a flushing mechanism. It uses a combination of water mist spraying and electrostatic adsorption to initially filter out moisture and particulate matter in the flue gas, uses electrostatic adsorption to collect particles and flushes them out through water flow, and combines with an activated carbon adsorption mechanism to initially adsorb moisture.
It improves the dust removal effect and stability, reduces dust collector caking, reduces maintenance frequency and cost, and has a simple structure and is easy to use.
Smart Images

Figure CN223417446U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pasting equipment, in particular to a furfural slag boiler flue gas dust removal device. Background Art
[0002] Furfural production produces a large amount of furfural residue. After preliminary drying, the residue is then burned in a boiler to generate steam for production. Since the initially dried residue contains approximately 20% moisture, this moisture enters the dust collector and desulfurization system along with the flue gas during combustion. This high moisture content in the flue gas often causes condensation and compaction in the dust collector, impacting dust removal effectiveness. Consequently, the filter plates need to be cleaned frequently, increasing costs and requiring frequent boiler shutdowns for cleaning and maintenance, which wastes time. Summary of the Invention
[0003] The purpose of the utility model is to provide a furfural slag boiler flue gas dust removal device, which can improve the dust removal effect and dust removal stability.
[0004] To achieve the above-mentioned purpose, the utility model adopts the following technical solutions: a furfural slag boiler flue gas dust removal device, comprising a frame fixed to the ground, a bucket-shaped liquid collecting bin connected to the frame, the lower end of the liquid collecting bin is open and connected to an external pipeline, a dust removal chamber connected to the frame is arranged above the liquid collecting bin, an observation window is arranged at the top of the dust removal chamber, a flue gas inlet is arranged at the lower end of the outer side of the dust removal chamber, and an air outlet is arranged at the upper end, a flushing mechanism and an electrostatic adsorption mechanism are also provided in the dust removal chamber, wherein the electrostatic adsorption mechanism is located at the lower end of the flushing mechanism.
[0005] Furthermore, the flushing mechanism includes a water pump, a water supply pipe and a water spray pipe. The water pump is fixed on the back of the outer shell of the dust removal chamber. The water spray pipe is fixed at the lower end of the air outlet and the top of the electrostatic adsorption mechanism, and is located in the dust removal chamber. The water supply pipe connects the water pump and the water spray pipe, and there are spray holes distributed circumferentially on the water spray pipe.
[0006] Furthermore, the electrostatic adsorption mechanism includes multiple sets of dust suction electrodes and discharge electrodes arranged in opposition, the top ends of which are fixed in the dust removal chamber through partitions, and the multiple sets of dust suction electrodes and discharge electrodes are arranged side by side and vertically installed on the partitions.
[0007] Furthermore, a set of adsorption mechanisms is also provided in the flue gas inlet, and the adsorption mechanism consists of a movable cover, an adsorption box and activated carbon filler. The adsorption box has mesh holes on all four sides, and activated carbon filler is placed inside. The top opening is connected to the movable cover.
[0008] Furthermore, the partition is a mesh plate.
[0009] The utility model discloses an advantageous effect is: 1) the utility model discloses through the flue gas air inlet and adsorption mechanism to adsorb the moisture and other waste gas in the flue gas, after the preliminary adsorption of flue gas enters the dust chamber, and the upward end outlet flows, in the process, first through electrostatic adsorption mechanism, the tiny particle of flue gas is absorbed on the adsorption pole, and the flushing mechanism of upper end synchronously continues to spray water mist downward, and the water is sprayed to the dust collection pole and forms the continuous water film, and the flowing water washes the captured dust to the liquid collection bin and discharges with water, preliminary filtration through the adsorption mechanism, and the particle is collected by electrostatic dust removal mechanism, and the flushing mechanism carries away the collected particle with water flow, can improve the dust removal effect and dust removal stability and simple structure and convenient to use. BRIEF DESCRIPTION OF DRAWINGS
[0010] Figure 1 It is the structural schematic diagram of the utility model.
[0011] Figure 2 It is the half sectional view of the utility model.
[0012] Figure 3 It is the local schematic view of adsorption mechanism.
[0013] In the drawing: 1, rack, 2, liquid collection bin, 3, dust chamber, 4, observation window, 5, flue gas air inlet, 6, outlet, 7, flushing mechanism, 8, electrostatic adsorption mechanism, 9, water pump, 10, water supply pipe, 11, water spray pipe, 12, dust collection pole, 13, discharge pole, 14, movable cover plate, 15, adsorption box, 16, activated carbon filling. DETAILED DESCRIPTION
[0014] The utility model is explained further in connection with the drawings and specific embodiment.
[0015] Embodiment: as shown in the figure, the utility model discloses a kind of furfural residue boiler flue gas dust removal device, including the rack 1 of being fixed on ground, the rack 1 is connected with bucket-shaped liquid collection bin 2, the lower end of the liquid collection bin 2 is opened and is connected with external pipeline, the upper portion of the liquid collection bin 2 is provided with the dust chamber 3 connected with rack 1, the top of the dust chamber 3 is provided with observation window 4, the lower end of the outside of dust chamber 3 is provided with flue gas air inlet 5, and the upper end is provided with outlet 6, the dust chamber 3 is also provided with flushing mechanism 7 and electrostatic adsorption mechanism 8, wherein electrostatic adsorption mechanism 8 is located at the lower end of flushing mechanism 7.
[0016] The flushing mechanism 7 includes a water pump 9, a water supply pipe 10, and a water spray pipe 11. The water pump 9 is fixed to the back of the outer shell of the dust removal chamber 3. The water spray pipe 11 is fixed to the lower end of the air outlet 6 and the top of the electrostatic adsorption mechanism 8 and is located inside the dust removal chamber 3. The water supply pipe 10 connects the water pump 9 and the water spray pipe 11. The water spray pipe 11 has spray holes distributed around the circumference. The water pump 9 is controlled by an external drive to pump water into the water supply pipe 10, and then sprayed out through the water spray pipe 11. The water mist is evenly sprayed in all directions, covering every position of the electrostatic adsorption mechanism 8, facilitating the flushing of dust and removing it, thereby improving the dust removal effect.
[0017] The electrostatic adsorption mechanism 8 comprises multiple opposing sets of suction electrodes 12 and discharge electrodes 13, each secured to the dust removal chamber 3 via a partition. Multiple sets of suction electrodes 12 and discharge electrodes 13 are arranged side by side and vertically mounted on the partition. Multiple sets of suction electrodes 12 and discharge electrodes 13 form a set, each consisting of one suction electrode 12 and one discharge electrode 13. These sets are operated by external drivers, and partitions secure the upper and lower ends of the electrodes, separating them into groups and improving dust removal efficiency.
[0018] The flue gas inlet 5 is also equipped with an adsorption mechanism consisting of a removable cover 14, an adsorption box 15, and an activated carbon filler 16. The adsorption box 15 has mesh holes on all four sides, and the activated carbon filler 16 is placed inside. The top opening of the adsorption box 15 is connected to the removable cover 14. The adsorption box 15 is slidably connected to the flue gas inlet 5. When in use, the removable cover 14 can be opened to remove the entire adsorption box 15 and the activated carbon filler 16 inside. This allows for timely replacement of the activated carbon and ensures the adsorption effect.
[0019] The partition is a mesh plate, which facilitates the water mist above to move downward to flush the electrostatic adsorption mechanism 8, and also facilitates the smoke to flow upward and be discharged from the air outlet 6 at the top after being processed.
[0020] The utility model absorbs moisture and other waste gases in the flue gas through the flue gas inlet and adsorption mechanism. The flue gas after preliminary adsorption enters the dust removal chamber and flows to the upper air outlet. During the process, it first passes through the electrostatic adsorption mechanism to absorb tiny particles of the flue gas on the adsorption electrode. The flushing mechanism at the upper end simultaneously and continuously sprays water mist downward, sprays water onto the dust suction electrode to form a continuous water film, and the flowing water flushes the captured dust into the liquid collection bin and is discharged with the water. It is preliminarily filtered by the adsorption mechanism, the electrostatic dust removal mechanism adsorbs and collects the particles, and the flushing mechanism flushes the collected particles away with the water flow, which can improve the dust removal effect and dust removal stability and has a simple structure and is easy to use.
[0021] The above description is only used to illustrate the technical solution of the present invention and is not intended to limit it. Other modifications or equivalent substitutions made to the technical solution of the present invention by ordinary technicians in this field should be included in the scope of the claims of the present invention as long as they do not depart from the spirit and scope of the technical solution of the present invention.
Claims
1. A furfural slag boiler flue gas dust removal device, characterized in that: It includes a frame fixed to the ground, with a bucket-shaped liquid collecting bin connected to the frame, the lower end of the liquid collecting bin is open and connected to an external pipeline, a dust removal chamber connected to the frame is arranged above the liquid collecting bin, an observation window is arranged at the top of the dust removal chamber, a smoke air inlet is arranged at the lower end of the outer side of the dust removal chamber, and an air outlet is arranged at the upper end, a flushing mechanism and an electrostatic adsorption mechanism are also arranged in the dust removal chamber, wherein the electrostatic adsorption mechanism is located at the lower end of the flushing mechanism; a group of adsorption mechanisms are also arranged in the smoke inlet, and the adsorption mechanism consists of a movable cover, an adsorption box and activated carbon filler, the adsorption box has mesh holes on all four sides, activated carbon filler is placed inside, and the top opening is connected to the movable cover.
2. A furfural slag boiler flue gas dust removal device according to claim 1, characterized in that: The flushing mechanism includes a water pump, a water supply pipe and a water spray pipe. The water pump is fixed on the back of the outer shell of the dust removal chamber. The water spray pipe is fixed at the lower end of the air outlet and the top of the electrostatic adsorption mechanism and is located in the dust removal chamber. The water supply pipe connects the water pump and the water spray pipe, and there are spray holes distributed circumferentially on the water spray pipe.
3. The furfural slag boiler flue gas dust removal device according to claim 1, characterized in that: The electrostatic adsorption mechanism includes multiple groups of dust suction electrodes and discharge electrodes arranged in opposition, the top ends of the two groups are fixed in the dust removal chamber through a partition, and the multiple groups of dust suction electrodes and discharge electrodes are arranged side by side and vertically installed on the partition.
4. A furfural slag boiler flue gas dust removal device according to claim 3, characterized in that: The partition is a mesh plate.