Special multilayer hanger for electrostatic spraying of metal workpiece

By designing the motor-driven replacement components of the liquid storage tank, support column and clamping unit, the problem that the existing hanger cannot be adjusted and fixed is solved, multi-angle spraying and flexible fixation are achieved, and the spraying efficiency is improved.

CN223417518UActive Publication Date: 2025-10-10JIANGSU HONGTAI METALLURGICAL EQUIP MFG
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Patent Information

Application Number
CN202422692328.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-05
Publication Date
2025-10-10
Estimated Expiration
2034-11-05

AI Technical Summary

Technical Problem

Existing special hangers for electrostatic spraying of multiple layers of metal workpieces cannot be adjusted and fixed according to the size and shape of the workpieces, resulting in great limitations and affecting processing work.

Method used

A hanger consisting of a liquid storage tank, a support column, a clamping unit and a working unit was designed. The motor-driven exchange assembly and clamping unit were used to achieve flexible fixation and rotational spraying of the workpiece, and the adsorption ring and sliding block were used for multi-angle spraying.

Benefits of technology

It realizes flexible fixation and multi-angle spraying of workpieces of different sizes, expands the scope of application, and improves spraying efficiency and flexibility.

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Abstract

The utility model discloses a special multi-layer hanger for electrostatic spraying of metal workpieces, which comprises a main body unit, a liquid storage tank and two support columns fixedly connected to the top surfaces of the left end and the right end of the liquid storage tank, and the main body unit further comprises an exchange component; and the clamping unit comprises a connecting block, a motor B is fixedly arranged on the bottom face of the connecting block, a connecting frame is fixedly arranged on the bottom face of an output rod of the motor B, a fixing block is fixedly arranged on the bottom face of the connecting frame, and a bidirectional telescopic rod is fixedly arranged on the inner wall of the fixing block. A metal workpiece is placed between the two adsorption rings mounted on the mounting rods, and the two sliding clamping blocks slide upwards, so that the springs are quickly contracted, the two output rods of the bidirectional telescopic rod drive the two mounting rods to move inwards, and the two adsorption rings quickly adsorb and fix the metal workpiece; the clamping device can be used for correspondingly clamping workpieces with different sizes, so that the application range is wider when the metal workpieces are machined.
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Description

Technical Field

[0001] The utility model relates to the technical field of metal workpiece processing, in particular to a special hanger for electrostatic spraying of multiple layers of metal workpieces. Background Art

[0002] Metal spraying is a material protection technology that creates a coating by spraying a high-speed stream of molten metal particles onto the workpiece surface. This technology is commonly used to protect large steel structures.

[0003] A Chinese patent discloses a special hanger for electrostatic spraying of multiple layers of metal workpieces, with the publication number CN214021510U. It includes a cross-shaped main frame composed of a support column and a support connecting rod. The left and right ends of the horizontally arranged support column are respectively provided with a hook support base perpendicular to the support column. The ends of the two hook support bases, which are respectively provided on the left and right sides, are each provided with a hook support connecting the two ends, thereby forming a horizontal frame structure with the support column as the symmetry axis. For flat products, this hanger can be hung front and back to release the production capacity of the double-sided spray gun. For large products, the middle beam can continue to be hung to achieve four-sided spraying.

[0004] When using this special hanger for electrostatic spraying of metal workpieces with multiple layers, when fixing and placing the metal workpieces to be sprayed, due to the inconsistent sizes of the metal workpieces to be processed and sprayed, it is impossible to adjust and fix them according to the corresponding sizes during fixing. This has great limitations when placing the metal workpieces, affecting subsequent processing work. Utility Model Content

[0005] The purpose of this section is to summarize some aspects of the embodiments of the present invention and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and in the abstract and title of the utility model to avoid obscuring the purpose of this section, the abstract and the title of the utility model, and such simplifications or omissions shall not be used to limit the scope of the present invention.

[0006] In view of the above problems existing in the existing special hanger for electrostatic spraying of multiple layers of metal workpieces, the present utility model is proposed.

[0007] Therefore, the purpose of the present invention is to provide a special hanger for electrostatic spraying of multiple layers of metal workpieces, which is suitable for solving the problem that when fixing and placing metal workpieces that need to be sprayed, the metal workpieces to be processed and sprayed are not in consistent size and model, and cannot be adjusted and fixed according to the corresponding shape and size during fixation. When placing the metal workpieces, there are great limitations, which affects the subsequent processing work.

[0008] In order to solve the above technical problems, the present invention provides the following technical solutions: a special hanger for electrostatic spraying of metal workpieces in multiple layers, comprising:

[0009] A main unit, comprising a liquid storage tank and two support columns fixedly connected to the top surfaces of the left and right ends of the liquid storage tank, and the main unit also includes a replacement assembly;

[0010] The clamping unit includes a connecting block, the bottom surface of which is fixedly provided with a motor B, the bottom surface of the output rod of the motor B is fixedly provided with a connecting frame, the bottom surface of the connecting frame is fixedly provided with a fixing block, the inner wall of the fixing block is fixedly provided with a two-way telescopic rod, the outer sides of the two output rods of the two-way telescopic rod are respectively fixed with two mounting rods, the inner side surface of the mounting rod and the inner wall of the two-way telescopic rod are fixed with springs, the inner side surface of the mounting rod is fixedly provided with an adsorption ring by a fixing screw, the outer side surface of the mounting rod is fixedly provided with a mounting block, the inner walls of the left and right ends of the connecting frame are respectively slidably connected to two sliding blocks, and the side surfaces of the sliding block are clamped with the inner wall of the mounting block.

[0011] As a preferred solution of the utility model of a special hanger for electrostatic spraying of multiple layers of metal workpieces, the replacement component includes a top plate, the bottom surfaces of the left and right ends of the top plate are respectively fixedly connected to the top surfaces of the two support columns, a motor A is fixedly provided on the left side of the top plate, the right end surface of the output rod of the motor A passes through the left side of the top plate and extends to the inner wall of the top plate and is fixedly connected to a rotating rod, the surface of the rotating rod is rotatably connected to the inner wall of the top plate, and a rotating frame is fixedly provided on the surface of the rotating rod.

[0012] As a preferred solution of the special hanger for electrostatic spraying of multiple layers of metal workpieces described in the utility model, the special hanger also includes a working unit, which includes two mounting sleeves, the inner walls of the two mounting sleeves are respectively clamped with the surfaces of two support columns, and the inner sides of the two mounting sleeves are fixedly provided with protective plates.

[0013] As a preferred solution of the utility model of a special hanger for electrostatic spraying of metal workpieces in multiple layers, the surface of the rotating frame is hinged to the inner walls of three connecting blocks respectively, and the three connecting blocks are always kept downward.

[0014] As a preferred solution of the special hanger for electrostatic spraying of multiple layers of metal workpieces described in the utility model, two drainage pipes are fixedly provided on the inner walls of the left and right ends of the liquid storage tank, and two solenoid valves are fixedly provided on the inner walls of the two drainage pipes.

[0015] As an optimal solution of the special hanger for electrostatic spraying of multiple layers of metal workpieces described in the utility model, the front sides of the two support columns and the top surface of the liquid storage tank are fixedly connected with reinforcement plates, and the inner walls of the front and rear ends of the liquid storage tank are provided with inclined grooves.

[0016] The beneficial effects of the utility model are as follows: the metal workpiece to be sprayed is placed between two adsorption rings installed on the mounting rods, and the two sliding blocks are slid upwards, so that the spring contracts quickly, so that the two output rods of the two-way telescopic rod drive the two mounting rods to move inward, so that the two adsorption rings can quickly adsorb and fix the metal workpiece. It can clamp workpieces of different sizes accordingly, making it more applicable to metal workpiece processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative work. Among them:

[0018] Figure 1 This is a schematic diagram of the overall structure of a special hanger for electrostatic spraying of multiple layers of metal workpieces proposed by the utility model;

[0019] Figure 2 This is a schematic diagram of the structure of the clamping unit of a special hanger for electrostatic spraying of multiple layers of metal workpieces proposed by the utility model;

[0020] Figure 3 This is a schematic diagram of the working unit structure of a special hanger for electrostatic spraying of multiple layers of metal workpieces proposed by the utility model.

[0021] Description of the drawings: 100, main unit; 101, liquid storage tank; 102, support column; 103, replacement component; 1031, top plate; 1032, motor A; 1033, rotating rod; 1034, rotating frame; 200, clamping unit; 201, connecting block; 202, motor B; 203, connecting frame; 204, fixed block; 205, two-way telescopic rod; 206, spring; 207, mounting rod; 208, adsorption ring; 209, mounting block; 210, sliding block; 300, working unit; 301, protective plate; 302, mounting sleeve; 303, drain pipe; 304, solenoid valve. DETAILED DESCRIPTION

[0022] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below with reference to the accompanying drawings.

[0023] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0024] Secondly, the term "one embodiment" or "embodiment" herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in various places throughout this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.

[0025] Furthermore, the present invention is described in detail with reference to schematic diagrams. For ease of illustration, when describing embodiments of the present invention, cross-sectional views of device structures may be partially enlarged and not to scale. Furthermore, the schematic diagrams are merely illustrative and should not limit the scope of protection of the present invention. Furthermore, in actual production, three-dimensional dimensions, including length, width, and depth, should be included.

[0026] Example

[0027] Reference Figure 1-Figure 3 , which is an embodiment of the present utility model, provides a special hanger for electrostatic spraying of multiple layers of metal workpieces, including a main unit 100, a clamping unit 200 and a working unit 300.

[0028] The main unit 100 includes a liquid storage tank 101 and two support columns 102 fixedly connected to the top surfaces of the left and right ends of the liquid storage tank 101. Two drainage pipes 303 are fixedly provided on the inner walls of the left and right ends of the liquid storage tank 101. Two solenoid valves 304 are fixedly provided on the inner walls of the two drainage pipes 303. Reinforcement plates are fixedly connected to the front faces of the two support columns 102 and the top surfaces of the liquid storage tank 101. Bevel grooves are provided on the inner walls of the front and rear ends of the liquid storage tank 101. The main unit 100 also includes a replacement component 10 3. The exchange assembly 103 includes a top plate 1031. The bottom surfaces of the left and right ends of the top plate 1031 are respectively fixedly connected to the top surfaces of the two support columns 102. A motor A1032 is fixedly installed on the left side of the top plate 1031. The right end surface of the output rod of the motor A1032 passes through the left side of the top plate 1031 and extends to the inner wall of the top plate 1031 and is fixedly connected to a rotating rod 1033. The surface of the rotating rod 1033 is rotatably connected to the inner wall of the top plate 1031. A rotating frame 1034 is fixedly sleeved on the surface of the rotating rod 1033.

[0029] The clamping unit 200 includes a connecting block 201, a motor B202 is fixedly provided on the bottom surface of the connecting block 201, a connecting frame 203 is fixedly provided on the bottom surface of the output rod of the motor B202, a fixed block 204 is fixedly provided on the bottom surface of the connecting frame 203, a two-way telescopic rod 205 is fixedly provided on the inner wall of the fixed block 204, two mounting rods 207 are fixedly provided on the outer side surfaces of the two output rods of the two-way telescopic rod 205, a spring 206 is fixedly provided on the inner side surface of the mounting rod 207 and the inner wall of the two-way telescopic rod 205, an adsorption ring 208 is fixedly installed on the inner side surface of the mounting rod 207 by a fixing screw, and a mounting block 209 is fixedly provided on the outer side surface of the mounting rod 207, two sliding blocks 210 are respectively slidably connected to the inner walls of the left and right ends of the connecting frame 203, the side surfaces of the sliding blocks 210 are clamped with the inner walls of the mounting blocks 209, the surfaces of the rotating frame 1034 are respectively hinged to the inner walls of the three connecting blocks 201, and the three connecting blocks 201 are always kept downward.

[0030] The working unit 300 includes two mounting sleeves 302 . The inner walls of the two mounting sleeves 302 are respectively engaged with the surfaces of the two support columns 102 . The inner sides of the two mounting sleeves 302 are fixedly provided with protective plates 301 .

[0031] During use, first, according to the size and model of the workpiece, the appropriate adsorption ring 208 or other clamping block is installed on the inner side of the mounting rod 207 through the fixing screws, and the three metal workpieces that need to be sprayed are placed on the inner sides of the two adsorption rings 208. The two sliding blocks 210 are slid upward to make the spring 206 shrink quickly, so that the two output rods of the bidirectional telescopic rod 205 drive the two mounting rods 207 to move inward, so that the two adsorption rings 208 can quickly adsorb and fix the metal workpiece, and quickly spray the front side of the metal workpiece. After the front side spraying is completed, start the motor B202 to make the connecting frame 203 rotate, and quickly spray the other side of the metal workpiece.

[0032] After a metal workpiece is sprayed, the motor A1032 is started to rotate the rotating rod 1033, which drives the rotating frame 1034 to rotate, so that the unsprayed metal workpiece moves to the bottom, and the above operation is repeated to spray it. The remaining liquid from the spraying flows into the liquid storage tank 101. When the spraying work is completed, the collection box is placed under the two drain pipes 303, and the two solenoid valves 304 are opened to quickly collect the used materials for reuse.

[0033] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, and all of these should be included in the scope of the claims of the present invention.

Claims

1. A special hanger for electrostatic spraying of multi-layer metal workpieces, characterized in that: include: A main unit (100) comprises a liquid storage tank (101) and two support columns (102) fixedly connected to the top surfaces of the left and right ends of the liquid storage tank (101); the main unit (100) further comprises a replacement assembly (103); The clamping unit (200) comprises a connecting block (201), a motor B (202) is fixedly provided on the bottom surface of the connecting block (201), a connecting frame (203) is fixedly provided on the bottom surface of the output rod of the motor B (202), a fixing block (204) is fixedly provided on the bottom surface of the connecting frame (203), a bidirectional telescopic rod (205) is fixedly provided on the inner wall of the fixing block (204), and two mounting rods ( 207), a spring (206) is fixedly provided on the inner side surface of the mounting rod (207) and the inner wall of the bidirectional telescopic rod (205), an adsorption ring (208) is fixedly provided on the inner side surface of the mounting rod (207) by a fixing screw, a mounting block (209) is fixedly provided on the outer side surface of the mounting rod (207), and two sliding blocks (210) are slidably connected to the inner walls of the left and right ends of the connecting frame (203), and the side surface of the sliding block (210) is clamped with the inner wall of the mounting block (209).

2. The metal workpiece electrostatic spraying multi-layer special hanger according to claim 1, characterized in that: The exchange assembly (103) comprises a top plate (1031), the bottom surfaces of the left and right ends of the top plate (1031) are fixedly connected to the top surfaces of the two support columns (102) respectively, a motor A (1032) is fixedly provided on the left side of the top plate (1031), the right end surface of the output rod of the motor A (1032) passes through the left side of the top plate (1031) and extends to the inner wall of the top plate (1031) and is fixedly connected to a rotating rod (1033), the surface of the rotating rod (1033) is rotatably connected to the inner wall of the top plate (1031), and a rotating frame (1034) is fixedly sleeved on the surface of the rotating rod (1033).

3. The metal workpiece electrostatic spraying multi-layer special hanger according to claim 1, characterized in that: The special hanger further comprises a working unit (300), which comprises two mounting sleeves (302), the inner walls of the two mounting sleeves (302) being respectively engaged with the surfaces of the two support columns (102), and the inner sides of the two mounting sleeves (302) are fixedly provided with protective plates (301).

4. The metal workpiece electrostatic spraying multi-layer special hanger according to claim 2, characterized in that: The surface of the rotating frame (1034) is hinged to the inner walls of the three connecting blocks (201) respectively, and the three connecting blocks (201) are always kept downward.

5. The metal workpiece electrostatic spraying multi-layer special hanger according to claim 1, characterized in that: Two liquid discharge pipes (303) are fixedly provided on the inner walls of the left and right ends of the liquid storage tank (101), and two solenoid valves (304) are fixedly provided on the inner walls of the two liquid discharge pipes (303).

6. The metal workpiece electrostatic spraying multi-layer special hanger according to claim 1, characterized in that: The front surfaces of the two support columns (102) and the top surface of the liquid storage tank (101) are both fixedly connected with reinforcement plates, and the inner walls of the front and rear ends of the liquid storage tank (101) are both provided with inclined grooves.

Citation Information

Patent Citations

  • Special multilayer hanger for electrostatic spraying of metal workpiece

    CN214021510U