Intelligent sweeping and sorting equipment

Through the guide part, conveying part and sorting components of the intelligent sweeping and sorting equipment, ultrasonic and visual sensors are used to identify and sort metal scraps, solving the problem that the sweeping robot cannot distinguish metal scraps, improving resource utilization and reducing production costs.

CN223417786UActive Publication Date: 2025-10-10JIANGSU OCEAN UNIV
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Patent Information

Application Number
CN202422741148.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2025-10-10
Estimated Expiration
2034-11-11

AI Technical Summary

Technical Problem

Existing sweeping robots are unable to effectively distinguish and separate recyclable metal scraps from domestic waste, resulting in waste of resources and increased production costs.

Method used

An intelligent sweeping and sorting equipment was designed, including a sweeper and a sorting station. It used a guide part, a conveying part and a sorting component to identify and sort different types of waste through ultrasonic sensors and visual sensors to ensure that the waste was arranged and sorted in an orderly manner.

Benefits of technology

It realizes the effective identification and separation of metal waste, improves the reuse rate of resources, and reduces resource waste and production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses intelligent sweeping and sorting equipment which comprises a sweeper and a sorting station matched with the sweeper. The sorting station comprises a first conveying assembly and a sorting assembly, the first conveying assembly is used for receiving waste materials to be sorted from the sweeper, the first conveying assembly comprises a conveying part and a guiding part which are arranged in a matched mode, and the guiding part is used for guiding the waste materials to be sorted to be concentrated to the conveying part and enabling the waste materials to be sorted to be sequentially arranged in the conveying direction of the conveying part; the sorting assembly and the first conveying assembly are arranged in a matched mode and used for recognizing and sorting different types of to-be-sorted waste materials. According to the intelligent sweeping and sorting equipment, the sweeper collects waste materials in a production workshop and then conveys the waste materials to the sorting station. After the sorting station obtains the waste materials, the first conveying assembly enables the waste materials to be sorted to be arranged in sequence, the sorting assembly recognizes and sorts the waste materials which are arranged in order one by one, and therefore the metal waste materials can be recycled, and resource waste is reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of sorting equipment, and in particular relates to an intelligent sweeping and sorting equipment. Background Art

[0002] In machinery production workshops, daily production activities generate a large amount of waste and debris, as well as a certain amount of domestic waste. Traditional cleaning methods often mix domestic and production waste, making it difficult to effectively distinguish recyclable metal scrap from domestic waste. This mixed treatment not only wastes resources but also increases production costs.

[0003] Chinese patent publication number CN216724431U discloses an industrial sweeping robot that is easy to clean and maintain. In this patent, garbage is collected in a dust bag, which can only achieve the function of centralized dirt cleaning and cannot distinguish recyclable metal waste.

[0004] Chinese patent publication number CN216293905U discloses an industrial sweeping robot. In this patent, garbage is absorbed by the suction head and stored in a dust collecting container. All garbage is stored together, and recyclable metal waste cannot be separated.

[0005] Therefore, although the above-mentioned sweeping robots can efficiently clean up various types of garbage in the workshop, they usually mix all the garbage and send them into a dust collection bucket or storage box, and lack the ability to identify and separate metal waste.

[0006] Therefore, in response to the above technical problems, it is necessary to provide an intelligent sweeping and sorting device. Utility Model Content

[0007] The purpose of the present invention is to provide an intelligent sweeping and sorting device, which can solve the problem that the above-mentioned industrial sweeping robots lack the ability to identify and separate metal waste.

[0008] In order to achieve the above-mentioned purpose, the technical solution provided by a specific embodiment of the present invention is as follows:

[0009] An intelligent sweeping and sorting device, comprising a sweeping machine and a sorting station arranged in conjunction with the sweeping machine;

[0010] The sorting station includes a first conveying component and a sorting component for receiving waste to be sorted from the sweeper. The first conveying component includes a conveying part and a guiding part that are arranged in conjunction with each other. The guiding part is used to guide the waste to be sorted to the conveying part and arrange the waste to be sorted in sequence along the conveying direction of the conveying part; the sorting component is arranged in conjunction with the first conveying component to identify and sort different types of waste to be sorted.

[0011] In one or more embodiments of the utility model, the sorting station further includes a second conveying assembly matched with the first conveying assembly, the second conveying assembly is used for receiving the to-be-sorted waste material output by the first conveying assembly, and a preset interval is generated between the to-be-sorted waste materials.

[0012] In one or more embodiments of the utility model, the output end of the first conveying assembly is higher than the input end of the second conveying assembly, so that the to-be-sorted waste material falls into the second conveying assembly in sequence and at a preset interval.

[0013] In one or more embodiments of the utility model, the sorting assembly includes an ultrasonic sensor installed at the input end of the second conveying assembly and a sorting piece installed at the output end of the second conveying assembly.

[0014] The sorting piece is used for pushing the corresponding waste material away from the second conveying assembly according to the target waste material type information detected by the ultrasonic sensor, and the target waste material type information includes metal waste material or non-metal waste material.

[0015] In one or more embodiments of the utility model, the guide part includes a conveying belt provided with a plurality of guide strips, and the extension direction of the guide strips intersects with the extension direction of the conveying part.

[0016] In one or more embodiments of the utility model, the guide part is arranged on both sides of the conveying part along the conveying direction of the conveying part, and the guide direction of the guide part and the conveying direction of the conveying part have an included angle.

[0017] In one or more embodiments of the utility model, the sorting station further includes a first visual sensor matched with the conveying part and a controller electrically connected with the first visual sensor and the first conveying assembly respectively.

[0018] The controller is used for controlling the conveying part to stop running when the first visual sensor detects that the to-be-sorted waste material on the conveying part is not arranged in sequence.

[0019] In one or more embodiments of the utility model, the sweeping machine includes a shell, the sorting station further includes a connecting piece matched with the input end of the first conveying assembly, and the shell is provided with a discharge opening matched with the connecting piece.

[0020] In one or more embodiments of the utility model, a dust collection box is installed in the shell and communicates with the discharge opening, and the dust collection box is arranged obliquely, so that the to-be-sorted waste material moves from the dust collection box to the connecting piece.

[0021] In one or more embodiments of the present invention, the sweeping machine further includes a cooling fan installed in the housing;

[0022] And / or, the sweeping robot further includes a second visual sensor installed on the shell for obstacle avoidance.

[0023] Compared to existing technologies, the intelligent sweeping and sorting device of the present invention, when in operation, collects waste from the production workshop and transports it to a sorting station for sorting and processing. After the sorting station receives the waste, a guide unit guides the waste to the conveyor unit, thereby arranging the waste to be sorted in sequence along the conveyor's conveying direction. The sorting component then identifies and sorts the neatly arranged waste one by one. Therefore, the intelligent sweeping and sorting device of the present invention can effectively identify and sort recyclable waste, improving the reuse rate of resources. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0025] Figure 1 This is a simplified structural diagram of an intelligent sweeping and sorting device in one embodiment of the present utility model;

[0026] Figure 2 This is a top view of the first conveying assembly in one embodiment of the present utility model;

[0027] Figure 3 This is a structural diagram of a sweeping machine in one embodiment of the present utility model;

[0028] Figure 4 Schematic diagram of the internal structure of a sweeping machine in one embodiment of the present invention.

[0029] Description of main reference numerals:

[0030] 1. Sweeping machine; 11. Housing; 12. Dust box; 13. Dust collection tube; 14. Cooling fan; 15. Second visual sensor; 2. Sorting station; 21. First conveying assembly; 211. Conveying unit; 212. Guide unit; 22. Sorting assembly; 221. Ultrasonic sensor; 222. Sorting piece; 23. Second conveying assembly; 24. First visual sensor; 25. Connector. DETAILED DESCRIPTION

[0031] In order to enable those skilled in the art to better understand the technical solutions of the present invention, the following will be combined with the drawings of the embodiments of the present invention to clearly and completely describe the technical solutions of the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts should fall within the scope of protection of the present invention.

[0032] Reference Figure 1 and Figure 2 The intelligent sweeping and sorting device in one embodiment of the present invention includes a sweeping machine 1 and a sorting station 2 arranged in conjunction with the sweeping machine 1; the sorting station 2 includes a first conveying component 21 and a sorting component 22 for receiving waste to be sorted from the sweeping machine 1, the first conveying component 21 includes a conveying part 211 and a guide part 212 arranged in conjunction with each other, the guide part 212 is used to guide the waste to be sorted to be concentrated to the conveying part 211, and arrange the waste to be sorted in sequence along the conveying direction of the conveying part 211; the sorting component 22 is arranged in conjunction with the first conveying component 21 to identify and sort different types of waste to be sorted.

[0033] During operation, the sweeper 1 can sweep and collect waste materials from the production workshop. After receiving the waste materials to be sorted, the sorting station 2 completes the classification, identification and sorting of the waste materials through the cooperation of the first conveying component 21 and the sorting component 22, thereby reducing the waste of resources by recycling metal waste.

[0034] Reference Figure 2 The guide portion 212 includes a conveyor belt provided with a plurality of guide bars, the extension direction of which intersects the extension direction of the conveying portion 211. Therefore, the guide bars can guide the waste from the guide portion 212 to the conveying portion 211, so that the waste can be concentrated on the conveying portion 211 and arranged in sequence along the conveying direction of the conveying portion 211, facilitating the subsequent sorting component 22 to identify and sort the orderly arranged waste one by one.

[0035] Reference Figure 2 The guide portions 212 are disposed on both sides of the conveying portion 211 along the conveying direction of the conveying portion 211, with an angle formed between the guiding direction of the guide portions 212 and the conveying direction of the conveying portion 211. In this embodiment, two sets of guide portions 212 are provided, positioned on both sides of the conveying direction of the conveying portion 211. This arrangement of the guide portions 212 and the conveying portion 211 allows waste to accumulate from both sides toward the center, improving the efficiency of sequentially arranging the waste and facilitating subsequent identification and sorting of the waste by the sorting assembly 22.

[0036] Reference Figure 1The sorting station 2 also includes a second conveyor assembly 23, which is configured to cooperate with the first conveyor assembly 21. The second conveyor assembly 23 is used to receive the waste materials to be sorted from the first conveyor assembly 21 and to create a preset spacing between the waste materials to be sorted. This preset spacing between the waste materials reduces interference caused by adjacent waste materials on the identification and sorting process by the sorting assembly 22. The preset spacing between the waste materials on the second conveyor assembly 23 improves the accuracy of the sorting assembly 22's individual identification of each waste material and facilitates sorting.

[0037] Specifically, refer to Figure 1 The output end of the first conveying component 21 is higher than the input end of the second conveying component 23, so that the waste to be sorted is sequentially fed into the second conveying component 23 at preset time intervals. The second conveying component 23 can be a conveyor belt.

[0038] Therefore, due to the height difference between the first conveying component 21 and the second conveying component 23, the waste on the first conveying component 21 can be loaded onto the second conveying component 23 at preset time intervals, so that a preset distance can be generated between the waste on the second conveying component 23.

[0039] Reference Figure 1 The sorting component 22 includes an ultrasonic sensor 221 installed at the input end of the second conveying component 23, and a sorting piece 222 installed at the output end of the second conveying component 23; the sorting piece 222 is used to push the corresponding waste out of the second conveying component 23 according to the target waste type information detected by the ultrasonic sensor 221, and the target waste type information includes metal waste or non-metal waste.

[0040] In this embodiment, the sorting element 222 is a pneumatic cylinder, and the target waste type for detection by the ultrasonic sensor 221 is set to metal waste. When the ultrasonic sensor 221 detects metal waste, the sorting element 222 can push the metal waste away from the second conveying assembly 23, thereby sorting out the metal waste. It is understood that in other embodiments, the ultrasonic sensor 221 can also be used to detect non-metallic waste, and the sorting element 222 can accordingly filter out non-metallic waste. The output end of the sorting element 222 and / or the output end of the second conveying assembly 23 can be provided with a corresponding receiving box for receiving the waste. At the same time, since there is a preset distance between the waste materials to be sorted, when the sorting element 222 pushes the waste, it will not cause other waste materials to move, thereby ensuring the accuracy of the sorting.

[0041] Reference Figure 1 and Figure 2The sorting station 2 also includes a first visual sensor 24 installed in conjunction with the conveying part 211, and a controller electrically connected to the first visual sensor 24 and the first conveying component 21 respectively; the controller is used to control the conveying part 211 to stop running when the first visual sensor 24 detects that the waste materials to be sorted on the conveying part 211 are not arranged in sequence.

[0042] If the waste materials on the conveyor section 211 are not arranged in a sequential order along the direction of the conveyor section 211, this can affect the accuracy of subsequent waste sorting by the sorting assembly 22. Therefore, the first visual sensor 24 can detect the arrangement of the waste materials to be sorted on the conveyor section 211 in real time, thereby controlling the operation of the first conveyor assembly 21 accordingly. In this embodiment, the guide section 212 and the conveyor section 211 can operate independently. If the waste materials to be sorted are not arranged in a sequential order, the conveyor section 211 is controlled to stop operating, while the guide section 212 can continue to operate, allowing the waste materials to continue to move onto the conveyor section 211.

[0043] Reference Figure 3 and Figure 4 The sweeper 1 includes a housing 11, and the sorting station 2 also includes a connector 25 that is mounted on the input end of the first conveying assembly 21. The housing 11 has a discharge port that cooperates with the connector 25. After the sweeper 1 sweeps and obtains waste, the waste can be transferred from the sweeper 1 to the sorting station 2 through the cooperation of the discharge port and the connector 25.

[0044] A dust box 12 connected to the discharge port is mounted within the housing 11. The dust box 12 is tilted to allow waste to be sorted to move from the dust box 12 to the connector 25. A dust collection pipe 13 is connected to the dust box 12, allowing waste to enter the dust box 12 directly from the ground through the dust collection pipe 13. This prevents waste from affecting the internal structure and components of the sweeper 1, thereby ensuring the service life of the sweeper 1.

[0045] In this embodiment, the sweeper 1 also includes a cooling fan 14 mounted within the housing 11 and a second visual sensor 15 mounted on the housing 11 for obstacle avoidance. The second visual sensor 15 enables the sweeper 1 to automatically avoid obstacles and move, thereby completing the cleaning process. The sweeper 1 also has a side brush and a roller brush mounted on the bottom to ensure high-quality cleaning.

[0046] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

[0047] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. An intelligent sweeping and sorting device, characterized in that: It comprises a sweeping machine (1) and a sorting station (2) arranged in conjunction with the sweeping machine (1); The sorting station (2) comprises a first conveying assembly (21) and a sorting assembly (22) for receiving waste to be sorted from the sweeping machine (1); the first conveying assembly (21) comprises a conveying portion (211) and a guiding portion (212) arranged in a coordinated manner; the guiding portion (212) is used to guide the waste to be sorted to the conveying portion (211) and arrange the waste to be sorted in sequence along the conveying direction of the conveying portion (211); the sorting assembly (22) is arranged in coordination with the first conveying assembly (21) and is used to identify and sort different types of waste to be sorted.

2. The intelligent sweeping and sorting device according to claim 1, characterized in that: The sorting station (2) further comprises a second conveying assembly (23) arranged in cooperation with the first conveying assembly (21), wherein the second conveying assembly (23) is used to receive the waste materials to be sorted output by the first conveying assembly (21) and to generate a preset distance between the waste materials to be sorted.

3. The intelligent sweeping and sorting device according to claim 2, characterized in that: The output end of the first conveying component (21) is higher than the input end of the second conveying component (23), so that the waste materials to be sorted are sequentially fed onto the second conveying component (23) at preset time intervals.

4. The intelligent sweeping and sorting device according to claim 2, characterized in that: The sorting component (22) includes an ultrasonic sensor (221) installed at the input end of the second conveying component (23), and a sorting element (222) installed at the output end of the second conveying component (23); The sorting element (222) is used to push the corresponding waste away from the second conveying component (23) according to the target waste type information detected by the ultrasonic sensor (221), and the target waste type information includes metal waste or non-metal waste.

5. The intelligent sweeping and sorting device according to claim 1, characterized in that: The guide portion (212) comprises a conveyor belt provided with a plurality of guide strips, and the extending direction of the guide strips intersects with the extending direction of the conveying portion (211).

6. The intelligent sweeping and sorting device according to claim 1, characterized in that: The guide portion (212) is arranged on both sides of the conveying portion (211) along the conveying direction of the conveying portion (211), and an angle is formed between the guiding direction of the guide portion (212) and the conveying direction of the conveying portion (211).

7. The intelligent sweeping and sorting device according to claim 1, characterized in that: The sorting station (2) further comprises a first visual sensor (24) mounted in cooperation with the conveying portion (211), and a controller electrically connected to the first visual sensor (24) and the first conveying component (21), respectively; The controller is used for controlling the conveying part (211) to stop running when the first visual sensor (24) detects that the waste materials to be sorted on the conveying part (211) are not arranged in sequence.

8. The intelligent sweeping and sorting device according to claim 1, characterized in that: The sweeping machine (1) includes a housing (11), and the sorting station (2) also includes a connecting piece (25) installed in cooperation with the input end of the first conveying component (21). The housing (11) is provided with a discharge port that cooperates with the connecting piece (25).

9. The intelligent sweeping and sorting device according to claim 8, characterized in that: A dust box (12) in communication with the discharge port is installed in the housing (11), and the dust box (12) is tilted so that waste to be sorted can be moved from the dust box (12) to the connector (25).

10. The intelligent sweeping and sorting device according to claim 8, characterized in that: The sweeping machine (1) further includes a cooling fan (14) installed in the housing (11); And / or, the sweeping machine (1) further includes a second visual sensor (15) for obstacle avoidance installed on the housing (11).

Citation Information

Patent Citations

  • Industrial sweeping robot

    CN216293905U

  • Industrial sweeping robot convenient to clean and maintain

    CN216724431U