Cleaning device for cooling tower filler

By designing a cleaning device driven by a motor and utilizing the movement of an annular belt and bristles, the problem of dirt retention during cleaning of cooling tower fillers is solved, achieving efficient dirt removal and improved cleaning quality.

CN223417844UActive Publication Date: 2025-10-10尚存法 +1
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Patent Information

Application Number
CN202422479937.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-14
Publication Date
2025-10-10
Estimated Expiration
2034-10-14

AI Technical Summary

Technical Problem

When cleaning existing cooling tower fillers, dirt tends to remain on the filler surface, resulting in low cleaning efficiency.

Method used

A cleaning device including a box, a spray head, a carrier and a cleaning piece is designed. A motor is used to drive the movement of the crossbar and the ring belt, and the bristles drive the dirt into the box on the lower side of the carrier, thereby effectively removing the dirt.

Benefits of technology

The cleaning effect and cleaning quality of the cooling tower filler are improved, the retention of dirt on the filler surface is reduced, and the application range of the device is expanded.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a cleaning device for cooling tower filler, which comprises a box body, and a plurality of spray headers are arranged on a top plate of the box body; the bearing frame is arranged in the box body on the lower side of the material hole, and the cleaning piece is arranged on the upper side of the bearing frame; the cleaning part comprises a cross rod, an annular belt and a first screw rod, U-shaped grooves are symmetrically formed in the front end and the rear end of the cross rod, a round pipe is rotationally connected between a left side plate and a right side plate of each U-shaped groove, the two round pipes are jointly sleeved with the annular belt, bristles are arranged on the outer annular face of the annular belt, a round rod is installed in each round pipe in a penetrating mode, and the two ends of the round rod are fixedly connected with the left side plate and the right side plate of the box body. A spiral groove is formed in the circumferential wall of the rear round rod, a sliding block extending into the spiral groove is arranged on the inner wall of the rear round rod, a first screw driven by a motor to rotate is arranged between the two round rods, and the first screw is in threaded connection with the transverse rod. The cooling tower filler cleaning device solves the problem that dirt is easily retained on the surface of the filler when the cooling tower filler is cleaned.
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Description

Technical Field

[0001] The utility model relates to the technical field of cooling towers, in particular to a cleaning device for cooling tower fillers. Background Art

[0002] A cooling tower is a device that uses water as a circulating coolant, absorbing heat from the system and discharging it into the atmosphere to lower the water temperature. Cooling tower fill is a key component in a cooling tower, increasing heat dissipation, extending the residence time of the cooling water, and increasing the heat exchange area, thereby improving heat exchange efficiency. However, after prolonged use, the fill will become covered with dirt, which can hinder the normal flow of water.

[0003] The current method for cleaning packing is generally to place the packing in a horizontal shape in a cleaning device and spray it with water. The water flow on the surface of the horizontal packing is poor, and dirt is easily retained on the surface of the packing, resulting in low cleaning efficiency of the packing. Summary of the Invention

[0004] The utility model aims to solve the problem that dirt is easily retained on the surface of cooling tower filler during cleaning, and provides a cleaning device for cooling tower filler, which can improve the cleaning effect and cleaning efficiency of the filler.

[0005] In order to solve the above problems, the technical solution of the present utility model is:

[0006] A cleaning device for cooling tower filler, comprising a box body, a top plate of the box body is provided with multiple spray heads, and a material hole is provided on the left side plate of the box body; it also comprises a carrier and a cleaning piece, a carrier is provided in the box body below the material hole, and a cleaning piece is provided on the upper side of the carrier; the cleaning piece comprises a cross bar, an annular belt and a screw, the front and rear ends of the cross bar are symmetrically provided with U-shaped grooves, a circular tube is rotatably connected between the left and right side plates of each U-shaped groove, an annular belt is commonly sleeved on the outside of the two circular tubes, and bristles are provided on the outer ring surface of the annular belt, a round rod is passed through each circular tube, and both ends are fixedly connected to the left and right side plates of the box body, a spiral groove is provided on the circumferential wall of the rear round rod, and a slider extending into the spiral groove is provided on the inner wall of the rear round tube, a screw driven to rotate by a motor is provided between the two round rods, and the screw is threadedly connected to the cross bar.

[0007] Furthermore, the supporting frame includes a clamping rod, a connecting rod and two screws. Clamping rods are provided in the front and rear parts of the box body on the lower side of the cleaning piece. The top surface of each clamping rod is provided with a through groove. The two clamping rods are symmetrical and parallel to each other. There are multiple connecting rods, and multiple connecting rods are arranged in the box body from left to right. The front end of each connecting rod moves through the front clamping rod and is connected to the front side plate of the box body. The rear end of each connecting rod moves through the rear clamping rod and is connected to the rear side plate of the box body. The two clamping rods are driven by the second screw to move relative to or away from each other.

[0008] Further, the threads of the front and rear parts of the second screw are opposite in rotation direction, the rear end of the second screw is rotatably connected to the rear side plate of the box, and the front end of the second screw penetrates the front side plate of the box; the rear part of the second screw is threadedly connected to the rear clamping rod, and the front part of the second screw is threadedly connected to the front clamping rod.

[0009] Further, the upper end of the clamping rod is flush with the lower end of the material hole, and the brush end of the lower part of the outer ring surface of the annular belt is close to the plane where the upper end of the clamping rod is located.

[0010] Further, the top surface of the cross bar between the two U-shaped grooves is provided with a sliding groove one, the bottom surface of the cross bar between the two U-shaped grooves is provided with a sliding groove two, the bottom surface of the sliding groove one and the top surface of the sliding groove two are flush with the upper and lower ends of the circular tube respectively; the upper part of the inner ring surface of the annular belt is in sliding contact with the bottom surface of the sliding groove one, and the lower part of the inner ring surface of the annular belt is in sliding contact with the top surface of the sliding groove two.

[0011] Further, the left end of the first screw is rotatably connected to the left side plate of the box, the right end of the first screw penetrates the right side plate of the box and is connected to the output end of the motor fixed on the outer side of the box; the box on the lower side of the bearing frame is communicated with a liquid outlet pipe.

[0012] Through the above technical scheme, the beneficial effects of the utility model are as follows:

[0013] When the water or cleaning liquid sprayed by the spray head is used to clean the filler, the motor drives the cross bar to move leftward or rightward, when the cross bar moves rightward, the annular belt can rotate, and the brush on the lower part of the annular belt can drive the dirt on the surface of the filler to move backward into the box on the lower side of the bearing frame when the brush on the lower part of the annular belt is used to clean the filler; similarly, when the cross bar moves leftward, the brush on the lower part of the annular belt can drive the dirt on the surface of the filler to move forward into the box on the lower side of the bearing frame; therefore, the utility model can reduce the retention of dirt on the surface of the filler and improve the cleaning effect and cleaning quality.

[0014] The bearing frame of the utility model can limit fillers with different widths, and has a wide range of use. ACCORDING TO THE DRAWINGS

[0015] Figure 1 is a sectional view of the utility model;

[0016] Figure 2 is Figure 1 is a sectional view of A-A in the utility model;

[0017] Figure 3 is Figure 2 is a local enlarged view of B in the utility model;

[0018] Figure 4 is a plan view of the connection of the circular rod, the first screw and the box of the utility model;

[0019] Figure 5This is a schematic structural diagram of the crossbar, round rod and screw rod connected in the present invention;

[0020] Figure 6 It is a structural schematic diagram of the carrier frame of the present utility model.

[0021] The numbers in the accompanying drawings are: 1. Box body, 2. Sprinkler head, 3. Material hole, 4. Cross bar, 5. Annular belt, 7. U-shaped groove, 8. Round tube, 9. Bristles, 10. Round rod, 11. Spiral groove, 12. Slider, 13. Screw 1, 14. Motor, 15. Clamping rod, 16. Connecting rod, 17. Screw 2, 18. Through groove, 19. Turn plate, 20. Chute 1, 21. Chute 2, 23. Liquid outlet pipe. DETAILED DESCRIPTION

[0022] The present invention will be further described below with reference to the accompanying drawings and specific embodiments:

[0023] like Figures 1 to 6 As shown, a cleaning device for cooling tower filler comprises a box body 1, which is a rectangular box with an upper opening blocked by a top plate, a plurality of spray heads 2 are provided on the top plate of the box body 1, a material hole 3 is provided on the left side plate of the box body 1, and the material hole 3 is a horizontally opened rectangular hole; it also comprises a carrier and a cleaning piece, a carrier is provided in the box body 1 below the material hole 3, and a cleaning piece is provided on the upper side of the carrier; the cleaning piece comprises a cross bar 4, an annular belt 5 and a screw 13, the cross bar 4 is a horizontally arranged rectangular bar, and the front and rear ends of the cross bar 4 are symmetrically provided with U-shaped grooves 7, the two U-shaped grooves 7 are opened back to back, the upper and lower ends of each of the U-shaped grooves 7 respectively pass through the upper and lower end faces of the cross bar 4, and the left and right side plates of each U-shaped groove 7 are respectively connected. They are both rotatably connected with a round tube 8, and the two round tubes 8 are jointly covered with an annular belt 5, and the outer ring surface of the annular belt 5 is provided with bristles 9. Each round tube 8 is penetrated by a round rod 10, whose two ends are fixedly connected to the left and right side plates of the box body 1. The diameter of the round rod 10 corresponds to the inner diameter of the round tube 8, and the inner wall of the round tube is in sliding contact with the corresponding round rod circumferential wall. A spiral groove 11 is provided on the circumferential wall of the rear round rod 10, and a slider 12 extending into the spiral groove 11 is provided on the inner wall of the rear round tube 8. The two ends of the spiral groove 11 respectively pass through the two ends of the round rod 10, and the slider 12 is a rectangular block that slides in contact with the spiral groove 11. A screw 13 driven to rotate by a motor 14 is provided between the two round rods 10, and the screw 13 is threadedly connected to the middle part of the cross bar 4.

[0024] The carrier includes a clamping rod 15, a connecting rod 16 and a second screw 17. A clamping rod 15 is provided in the front and rear parts of the box body 1 on the lower side of the cleaning piece. The top surface of each clamping rod 15 is provided with through grooves 18 at intervals along the length direction of the clamping rod 15. The through grooves 18 pass through the front and rear end surfaces of the clamping rod 15. The two clamping rods 15 are symmetrical and parallel to each other. The clamping rod 15 is a rectangular rod. There are multiple connecting rods 16. Multiple connecting rods 16 are arranged in the box body 1 from left to right. The front end of each connecting rod 16 is movable through the front clamping rod 15 and connected to the front side plate of the box body 1. The rear end of each connecting rod 16 is movable through the rear clamping rod 15 and connected to the rear side plate of the box body 1. The two clamping rods 15 are driven by the second screw 17 to move relative to or away from each other.

[0025] The front and rear threads of the screw rod 2 17 have opposite rotation directions. The rear end of the screw rod 2 17 is rotatably connected to the rear side plate of the box body 1, and the front end moves through the front side plate of the box body 1. The front end of the screw rod 2 17 is connected to a rotating plate 19. The rear part of the screw rod 2 17 is threadedly connected to the rear clamping rod 15, and the front part is threadedly connected to the front clamping rod 15. The threaded hole on the rear clamping rod 15 matches the thread on the rear part of the screw rod 2 17, and the threaded hole on the front clamping rod 15 matches the thread on the front part of the screw rod 2 17.

[0026] The upper end of the clamping rod 15 is flush with the lower end of the material hole 3 , and the ends of the bristles 9 at the lower part of the outer ring surface of the annular belt 5 are close to the plane where the upper end of the clamping rod 15 is located.

[0027] A slide groove 20 is provided on the top surface of the cross bar 4 between the two U-shaped grooves 7, and a slide groove 21 is provided on the bottom surface of the cross bar 4 between the two U-shaped grooves 7. The bottom surface of the slide groove 20 and the top surface of the slide groove 21 are flush with the upper and lower ends of the circular tube 8 respectively; the upper part of the inner ring surface of the annular belt slides in contact with the bottom surface of the slide groove 20, and the lower part of the inner ring surface slides in contact with the top surface of the slide groove 21.

[0028] The left end of the screw 13 is rotatably connected to the left side plate of the box body 1, and the right end of the screw 13 moves through the right side plate of the box body 1 and is connected to the output end of the motor 14 fixed on the outer surface of the box body 1; a liquid outlet pipe 23 is connected to the box body 1 on the lower side of the support frame.

[0029] When in use, the cooling tower filler to be cleaned is placed on the multiple connecting rods 16 of the carrier through the material hole 3, the upper part of the filler contacts the bristles 9 at the lower part of the annular belt 5, and the screw rod 17 is rotated. When the screw rod 17 rotates, the two clamping rods 15 move relative to each other until the two clamping rods 15 clamp the filler, and the screw rod 17 stops rotating. Therefore, the utility model can limit fillers of different widths, thereby increasing the scope of use;

[0030] Multiple spray heads spray water or cleaning agent to the filler to clean the filler surface. At the same time, the motor 14 drives the screw 13 to rotate clockwise (the clockwise rotation of the screw 13 is Figure 2clockwise rotation of the screw rod two 17, the two clamping rods 15 move away from each other, the limiting of the filler is released, the filler is taken out, the filler is reversed, and then is placed on the bearing frame in the box 1 again, and the above steps are repeated to clean the other side of the filler. Figure 2 from the left to the right, the slider 12 on the inner wall of the rear circular tube 8 is in the helical groove 11, and the slider 12 slides along the helical groove 11 while moving from the left to the right with the circular tube 8, thereby driving the rear circular tube 8 to rotate counterclockwise (the counterclockwise rotation of the rear circular tube 8 is shown in the perspective view of FIG. 6), the annular belt 5 rotates counterclockwise with the rear circular tube 8, and the bristles 9 at the lower part of the annular belt 5 brush the filler from the left to the right and also brush the filler backward, thereby driving the dirt remaining on the surface of the filler backward, and the dirt is driven to fall into the box 1 below the bearing frame through the rear end of the filler or the through slot 18 on the rear clamping rod 15. Similarly, when the motor 14 drives the screw rod two 17 to rotate counterclockwise, the bristles 9 drive the dirt remaining on the surface of the filler forward, and the dirt is driven to fall into the box 1 below the bearing frame through the front end of the filler or the through slot 18 on the front clamping rod 15; the sewage in the box 1 below the bearing frame flows out through the liquid outlet pipe 23.

[0031] After the motor 14 stops working, the screw rod two 17 is reversed to move the two clamping rods 15 away from each other, thereby releasing the limiting of the filler. After the filler is taken out, the filler is reversed and then is placed on the bearing frame in the box 1 again, and the above steps are repeated to clean the other side of the filler.

[0032] The preferred embodiments of the present application are described in detail above with reference to the drawings, but the present application is not limited to the above embodiments. Within the scope of the present application, any equivalent or equivalent transformation or replacement of the technical solutions of the present application is within the protection scope of the present application.

Claims

1. A device for cleaning cooling tower fillers, comprising a box body (1), a plurality of spray heads (2) being provided on the top plate of the box body (1), and a material hole (3) being provided on the left side plate of the box body (1); characterized in that: The invention also includes a carrier and a cleaning member. The carrier is provided in the box body (1) at the lower side of the material hole (3), and the cleaning member is provided on the upper side of the carrier; the cleaning member includes a cross bar (4), an annular belt (5) and a screw rod (13). The front and rear ends of the cross bar (4) are symmetrically provided with U-shaped grooves (7). A round tube (8) is rotatably connected between the left and right side plates of each U-shaped groove (7). The two round tubes (8) are jointly covered with an annular belt (5). Brushes (9) are provided on the outer ring surface of the annular belt (5). A round rod (10) is installed in each round tube (8) and fixedly connected to the left and right side plates of the box body (1) at both ends. A spiral groove (11) is provided on the circumferential wall of the rear round rod (10). A slider (12) extending into the spiral groove (11) is provided on the inner wall of the rear round tube (8). A screw rod (13) driven to rotate by a motor (14) is provided between the two round rods (10). The screw rod (13) is threadedly connected to the cross bar (4).

2. A cleaning device for cooling tower filler according to claim 1, characterized in that: The carrier frame includes a clamping rod (15), a connecting rod (16) and a second screw rod (17). The front and rear parts of the box body (1) on the lower side of the cleaning piece are both provided with a clamping rod (15). The top surface of each clamping rod (15) is spaced apart with a through groove (18). The two clamping rods (15) are symmetrical and parallel to each other. There are multiple connecting rods (16). The multiple connecting rods (16) are spaced apart from each other from left to right in the box body (1). The front end of each connecting rod (16) is movable and passes through the front clamping rod (15) and is connected to the front side plate of the box body (1). The rear end of each connecting rod (16) is movable and passes through the rear clamping rod (15) and is connected to the rear side plate of the box body (1). The two clamping rods (15) are driven by the second screw rod (17) to move relative to or away from each other.

3. A cleaning device for cooling tower filler according to claim 2, characterized in that: The threads of the front and rear parts of the second screw rod (17) rotate in opposite directions. The rear end of the second screw rod (17) is rotatably connected to the rear side plate of the box body (1), and the front end is movable through the front side plate of the box body (1). The rear part of the second screw rod (17) is threadedly connected to the rear clamping rod (15), and the front part is threadedly connected to the front clamping rod (15).

4. A cleaning device for cooling tower filler according to claim 3, characterized in that: The upper end of the clamping rod (15) is flush with the lower end of the material hole (3), and the ends of the bristles (9) at the lower portion of the outer ring surface of the annular belt (5) are close to the plane where the upper end of the clamping rod (15) is located.

5. A cleaning device for cooling tower filler according to claim 1, characterized in that: The top surface of the cross bar (4) between the two U-shaped grooves (7) is provided with a first slide groove (20), and the bottom surface of the cross bar (4) between the two U-shaped grooves (7) is provided with a second slide groove (21). The bottom surface of the first slide groove (20) and the top surface of the second slide groove (21) are respectively flush with the upper and lower ends of the circular tube (8); the upper part of the inner ring surface of the annular belt slides in contact with the bottom surface of the first slide groove (20), and the lower part of the inner ring surface slides in contact with the top surface of the second slide groove (21).

6. A cleaning device for cooling tower filler according to claim 1, characterized in that: The left end of the screw rod (13) is rotatably connected to the left side plate of the box body (1), and the right end of the screw rod (13) is movable through the right side plate of the box body (1) and connected to the output end of the motor (14) fixed on the outer surface of the box body (1); the box body (1) on the lower side of the support frame is connected to a liquid outlet pipe (23).