Multi-station spray gun executing mechanism for processing quartz boat support
Through the design of the multi-station spray gun actuator, the problem of low welding efficiency of the existing quartz boat support automatic welding equipment is solved, efficient multi-station welding is achieved, and the production needs of large-size quartz boat supports are met.
Patent Information
- Application Number
- CN202422696876.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-06
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-11-06
AI Technical Summary
The welding mechanism of the existing quartz boat support automatic welding equipment is designed with a single welding gun, resulting in low welding efficiency and unable to meet the efficient production requirements of large-sized quartz boat supports.
The multi-station spray gun actuator is adopted, and the welding gun is composed of four air pipes and nozzles to achieve multi-station welding and improve welding efficiency.
It realizes multi-station welding, greatly improves the working effect of welding operation, and meets the production needs of large-size quartz boat supports.
Smart Images

Figure CN223418541U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to quartz boat support processing, in particular to a multi-station spray gun executing mechanism for quartz boat support processing. Background Art
[0002] The traditional quartz boat support manufacturing process primarily involves workers using jigs to secure the quartz boat support in place, followed by filler welding at the joints. During the welding process, workers often adjust the size of the quartz boat support to meet production needs. However, manual welding takes longer as the size of the quartz boat support increases, resulting in lower overall production efficiency.
[0003] Currently used automatic welding equipment, such as publication number: CN118180547A, publication date: 2024-06-14, discloses a quartz boat support automatic welding device, including an end plate clamping mechanism, a side plate clamping mechanism, an intermediate plate clamping mechanism, a linkage plate and multiple welding mechanisms, the position of the linkage plate is adjustable along a first direction, the side plate clamping mechanism and the intermediate plate clamping mechanism are both arranged on the linkage plate, and welding mechanisms are arranged on both sides of the welding position between the end plate and the side plate and on both sides of the welding position between the side plate and the intermediate plate. Under the action of the end plate clamping mechanism, the side plate clamping mechanism and the intermediate plate clamping mechanism, different models of end plates, side plates and intermediate plates can be clamped to assemble different models of quartz boat supports, and under the action of the welding assembly, both sides of the welding position between the end plate and the side plate or the welding position between the side plate and the intermediate plate can be welded simultaneously. Compared with manual welding, the quartz boat support automatic welding device can effectively improve welding efficiency.
[0004] In the prior art including the above-mentioned patents, however, the welding mechanism structure is designed as a single welding gun, and the working effect is relatively low. How to further improve the working effect is expected to be well solved. Utility Model Content
[0005] The purpose of the utility model is to provide a multi-station spray gun actuator for quartz boat support processing, which is used to solve the above problems.
[0006] In order to achieve the above purpose, the present invention provides the following technical solutions:
[0007] A multi-station spray gun actuator for quartz boat support processing, comprising:
[0008] A welding platform slidably mounted on symmetrically arranged slide rails, the welding platform having a vertical portion, a graphite plate fixedly mounted on a side surface of the vertical portion;
[0009] A horizontal plate is fixedly mounted with mounting portions arranged in a linear array, a mounting cylinder with a port facing vertically is fixedly mounted on the mounting portion, an air pipe is fixedly mounted inside the mounting cylinder, and a plurality of nozzles arranged in a linear array with the nozzles facing the graphite plate are fixedly connected to the air pipe.
[0010] Preferably, the side surface of the vertical portion is provided with positioning axes equidistantly arranged along four adjacent sides;
[0011] The graphite plate is provided with a through hole for the positioning shaft to extend into, and further comprises a screw rod which passes through the graphite plate and is threadedly mounted on the vertical portion to fix the graphite plate.
[0012] Preferably, the air pipe is centrally arranged in the port of the mounting tube and is fixed by a plurality of positioning screws threadedly installed on the side wall of the mounting tube.
[0013] Preferably, the first drive motor is further included, wherein a first screw rod is fixedly mounted on the output end of the first screw rod and is threadedly connected to the horizontal portion of the welding platform;
[0014] The first screw rod is located between the two sliding rail members.
[0015] Preferably, the length of the air pipe extending out of the mounting tube is equal to the height of the graphite plate.
[0016] Preferably, there are four air pipes in total, two of which form a group, and the nozzle is an L-shaped structure, and the axis lines of the nozzle outlets of the two air pipes in a group intersect at one point.
[0017] Preferably, the vertical guide frame is further included, wherein a second screw rod is rotatably provided in the vertical guide frame, and the second screw rod is fixedly connected to an output end of a second drive motor fixedly mounted on the vertical guide frame;
[0018] A movable platform threadably assembled with the second screw rod is slidably provided on the vertical guide frame.
[0019] Preferably, a first stepper screw moving module is installed on the mobile platform, a second stepper screw moving module is fixedly installed on the pan-tilt of the first stepper screw moving module, and the pan-tilt of the second stepper screw moving module is welded to one side of the cross plate and arranged in the center.
[0020] Preferably, the first screw rod passes between the two groups of air pipes.
[0021] In the above technical solution, the utility model provides a multi-station spray gun actuator for quartz boat support processing, which has the following beneficial effects: the welding gun is composed of an air pipe and a nozzle, and the air pipes are four in total and are sequentially installed on the horizontal plate. Two air pipes form a group, and the axis of the nozzle outlets of the two air pipes in a group intersect at a point. This meets the requirements of multi-station welding and greatly improves the working effect of the welding operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.
[0023] Figure 1 A schematic diagram of the overall structure provided for an embodiment of the present utility model;
[0024] Figure 2 A schematic diagram of the structure of the first stepping screw moving module, the second stepping screw moving module, the mounting cylinder and the air pipe provided in an embodiment of the present utility model;
[0025] Figure 3 This is a structural schematic diagram of a welding platform provided in an embodiment of the present utility model.
[0026] Description of reference numerals:
[0027] 1. Slide rail; 2. Welding platform; 21. Vertical part; 22. Graphite plate; 3. Horizontal plate; 31. Mounting part; 32. Mounting cylinder; 33. Air pipe; 34. Nozzle; 4. Screw; 5. First drive motor; 51. First screw rod; 6. Vertical guide frame; 61. Second screw rod; 62. Second drive motor; 63. Moving platform; 7. First stepping screw rod moving module; 8. Second stepping screw rod moving module. DETAILED DESCRIPTION
[0028] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.
[0029] like Figure 1-3 As shown, a multi-station spray gun actuator for quartz boat support processing includes:
[0030] A welding platform 2 is slidably mounted on the symmetrically arranged slide rails 1. The welding platform 2 has a vertical portion 21, and a graphite plate 22 is fixedly mounted on the side of the vertical portion 21.
[0031] The horizontal plate 3 has a mounting portion 31 fixedly mounted thereon arranged in a linear array, a mounting cylinder 32 with its port facing vertically fixedly mounted on the mounting portion 31, an air pipe 33 fixedly mounted inside the mounting cylinder 32, and a plurality of nozzles 34 fixedly connected to the air pipe 33, which are arranged in a linear array and with their nozzles facing the graphite plate 22.
[0032] Specifically, the graphite plate 22 and the vertical portion 21 are installed according to the following installation steps:
[0033] 1. The side surface of the vertical portion 21 is provided with positioning axes arranged equidistantly along four adjacent sides;
[0034] 2. Then hang the graphite plate 22 on the positioning shaft through the through hole opened thereon, so that the graphite plate 22 fits on the side wall of the vertical portion 21;
[0035] 3. Then, the screw 4 is passed through the through hole on the graphite plate 22 and is screwed to the vertical portion 21 , so that the graphite plate 22 is fixed to the vertical portion 21 .
[0036] Furthermore, the slide rail 1 and first drive motor 5 in this embodiment are both fixedly mounted on an equipment platform with a clamping mechanism. A first screw 51 at the output end of the first drive motor 5 is rotatably mounted on the equipment platform and threadedly connected to the horizontal portion of the welding platform 2. The first drive motor 5 can be used to drive the welding platform 2 horizontally relative to the air pipe 33, moving it away from or closer to it. During welding, the graphite plate 22 is used to intercept the temperature of the welding nozzle.
[0037] In the above technology, the welding gun is composed of a gas pipe 33 and a nozzle 34. There are four gas pipes 33 in total, which are installed in sequence on the horizontal plate 3. Two gas pipes 33 form a group, and the axis of the nozzle 34 of the two gas pipes 33 in a group intersects at a point. This allows for multi-station welding and greatly improves the work efficiency of the welding operation.
[0038] As an embodiment further provided by the present invention, the air pipe 33 is centrally arranged in the port of the mounting tube 32 and is fixed by a plurality of positioning screws threadedly installed on the side wall of the mounting tube 32 .
[0039] There are two air pipes 33 located in the mounting tube 32 , and the length of the air pipes 33 extending out of the mounting tube 32 is equal to the height of the graphite plate 22 .
[0040] As an embodiment further provided by the present invention, the vertical guide frame 6 is provided with a second screw rod 61 rotatably disposed in the vertical guide frame 6, and the second screw rod 61 is fixedly connected to the output end of a second drive motor 62 fixedly mounted on the vertical guide frame 6;
[0041] A movable platform 63 threadably mounted on the second screw rod 61 is slidably provided on the vertical guide frame 6 .
[0042] Specifically, in the embodiment, the second driving motor 62 drives the second screw rod 61 to move the movable platform 63 up and down along the guide frame 6 , so that the air pipe 33 can be lower than the horizontal portion of the movable platform 63 .
[0043] Furthermore, a first stepping screw moving module 7 is installed on the moving platform 63 , a second stepping screw moving module 8 is fixedly installed on the platform of the first stepping screw moving module 7 , and the platform of the second stepping screw moving module 8 is welded to one side of the cross plate 3 .
[0044] The first stepping screw moving module 7 and the second stepping screw moving module 8 in the embodiment are composed of a guide rail seat, a threaded rod located in the guide rail seat, and a motor fixedly installed at the end of the guide rail seat and fixedly connected to the threaded rod;
[0045] In the embodiment, the air pipe 33 can be driven away from the graphite plate 22 as needed, or Figure 1 Move in the left and right directions as shown, thereby meeting the needs of welding the quartz boat support.
[0046] The above description is merely illustrative of certain exemplary embodiments of the present invention. It goes without saying that those skilled in the art will be able to modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and description are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A multi-station spray gun actuator for quartz boat support processing, characterized in that: include: A welding platform (2) is slidably mounted on a symmetrically arranged slide rail member (1), wherein the welding platform (2) has a vertical portion (21), and a graphite plate (22) is fixedly mounted on a side surface of the vertical portion (21); A horizontal plate (3) is fixedly mounted with mounting portions (31) arranged in a linear array, a mounting cylinder (32) with a port facing vertically is fixedly mounted on the mounting portion (31), an air pipe (33) is fixedly mounted in the mounting cylinder (32), and a plurality of nozzles (34) arranged in a linear array and with nozzles facing the graphite plate (22) are fixedly connected to the air pipe (33).
2. A multi-station spray gun actuator for quartz boat support processing according to claim 1, characterized in that: The side surface of the vertical portion (21) is provided with positioning axes arranged equidistantly along four adjacent sides; The graphite plate (22) is provided with a through hole for the positioning shaft to extend into, and further comprises a screw (4) which passes through the graphite plate (22) and is threadedly mounted on the vertical portion (21) to fix the graphite plate (22).
3. The multi-station spray gun actuator for quartz boat support processing according to claim 1, characterized in that: The air pipe (33) is centrally arranged in the port of the mounting cylinder (32) and is fixed by a plurality of positioning screws threadedly mounted on the side wall of the mounting cylinder (32).
4. The multi-station spray gun actuator for quartz boat support processing according to claim 1, characterized in that: It also includes a first drive motor (5), the output end of which is fixedly mounted with a first screw rod (51), the first screw rod (51) being threadedly connected to the upper horizontal portion of the welding platform (2); The first screw rod (51) is located between the two slide rail members (1).
5. The multi-station spray gun actuator for quartz boat support processing according to claim 1, characterized in that: The length of the air pipe (33) extending out of the mounting cylinder (32) is equal to the height of the graphite plate (22).
6. The multi-station spray gun actuator for quartz boat support processing according to claim 1, characterized in that: There are four air pipes (33) in total, two of which form a group, and the nozzle (34) is an L-shaped structure, and the axis lines of the air outlets of the nozzles (34) of the two air pipes (33) in a group intersect at one point.
7. The multi-station spray gun actuator for quartz boat support processing according to claim 1, characterized in that: It also includes a vertical guide frame (6), wherein a second screw rod (61) is rotatably provided in the vertical guide frame (6), and the second screw rod (61) is fixedly connected to the output end of a second drive motor (62) fixedly installed on the vertical guide frame (6); A movable platform (63) threadably assembled with the second screw rod (61) is slidably provided on the vertical guide frame (6).
8. The multi-station spray gun actuator for quartz boat support processing according to claim 7, characterized in that: A first stepping screw moving module (7) is installed on the mobile platform (63), a second stepping screw moving module (8) is fixedly installed on the platform of the first stepping screw moving module (7), and the platform of the second stepping screw moving module (8) is welded to one side of the horizontal plate (3) and arranged in the center.
9. The multi-station spray gun actuator for quartz boat support processing according to claim 4, characterized in that: The first screw rod (51) passes through between the two groups of air pipes (33).
Citation Information
Patent Citations
Automatic welding equipment for quartz boat support
CN118180547A