Auxiliary power line welding clamp

By designing an auxiliary power line welding fixture and using the fixture body and spring steel balls to achieve automatic positioning of the copper sheet, the problems of low welding efficiency and quality risks of battery modules are solved, and the reliability and safety of welding are improved.

CN223418714UActive Publication Date: 2025-10-10HUIZHOU EPOWER ELECTRONICS
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422677949.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-04
Publication Date
2025-10-10
Estimated Expiration
2034-11-04

AI Technical Summary

Technical Problem

The copper sheets of the battery module need to be manually positioned when welding the power lines, resulting in low efficiency and easy welding deviation and penetration. The existing technology is not compatible with modules with different welding directions, posing quality risks.

Method used

An auxiliary power line welding fixture is designed, which includes a fixture body, a clamping part and a crimping part. The bending part is fitted with the copper sheet and combined with spring steel balls to achieve automatic positioning and fixation. It is suitable for welding various types of modules.

Benefits of technology

It improves welding efficiency, reduces welding defects caused by manual operation, enhances the reliability and safety of module welding, and reduces the risk of product damage.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223418714U_ABST
    Figure CN223418714U_ABST
Patent Text Reader

Abstract

The utility model relates to an auxiliary power line welding fixture, which comprises a battery module and a nickel sheet, the nickel sheet is arranged at the end part of the battery module, the auxiliary power line welding fixture also comprises a fixture body and a copper sheet, the nickel sheet is provided with a bending part, the bending part is attached to the side part of the battery module, the battery module is provided with a groove corresponding to the bending part, and the copper sheet is arranged in the groove. The clamp body comprises a main body, a clamping part and a pressing part, the clamping part and the pressing part are installed at one end of the main body side by side, a gap exists between the clamping part and the pressing part, the clamping part is clamped in the groove, and the bending part is clamped in the gap between the clamping part and the pressing part after being attached to one end of the copper sheet. The problems that according to an existing battery module copper sheet power line, manual auxiliary welding is adopted, production operation is inconvenient, and deviation welding and penetration welding are likely to be caused are solved, the clamp can be compatible with various types of modules, welding of the various types of modules is facilitated, product damage caused by manual operation is reduced, and module welding quality hidden danger can be effectively prevented.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to welding fixture technical field especially is involved in a kind of auxiliary power line welding fixture. BACKGROUND

[0002] The copper sheet of battery module has multiple states when power line is welded, because the copper sheet position of welding power line is small, when power line is welded, copper sheet needs to be manually pasted flat and positioned on battery module to be able to weld well.And the current battery module has two welding directions, each module welding needs to be welded separately, manually pasted flat and then welded, which is inefficient and easy to weld off-center and risk of welding through module, so it needs to be improved. SUMMARY

[0003] Therefore, it is necessary to provide an auxiliary power line welding fixture for the above problems.

[0004] An auxiliary power line welding fixture includes a battery module and a nickel sheet, the nickel sheet is installed at the end of the battery module, further includes a fixture body and a copper sheet, the nickel sheet is provided with a bending part, the bending part is attached to the side of the battery module, the side of the battery module corresponds to the bending part with a groove, the fixture body includes a main body, a clamping part and a pressure connecting part, the clamping part and the pressure connecting part are installed side by side at one end of the main body, there is a gap between the clamping part and the pressure connecting part, the clamping part is clamped in the groove, and the bending part is clamped in the gap between the clamping part and the pressure connecting part after being attached to one end of the copper sheet.

[0005] Preferably, a finger position is provided on the main body.

[0006] Preferably, the other end of the copper sheet is provided with a wiring tube.

[0007] Preferably, a spring steel ball is further provided on the pressure connecting part, and the movable end of the spring steel ball is in contact with the end surface of the copper sheet.

[0008] The utility model has the advantages that the problems of manual welding, inconvenient production operation and easy welding off-center and welding through are solved, the fixture can be compatible with multiple types, convenient for welding multiple types of modules, reduce product damage caused by manual operation, and effectively prevent module welding quality hazards. BRIEF DESCRIPTION OF DRAWINGS

[0009] Figure 1 It is an assembly diagram of an auxiliary power line welding fixture for one embodiment;

[0010] Figure 2 It is an explosion diagram of an auxiliary power line welding fixture. DETAILED DESCRIPTION

[0011] To make the above-mentioned objects, features, and advantages of the present invention more clearly understood, the following detailed description of specific embodiments of the present invention is provided in conjunction with the accompanying drawings. The following description sets forth many specific details to facilitate a full understanding of the present invention. However, the present invention can be implemented in many other ways than those described herein, and those skilled in the art may make similar modifications without departing from the scope of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0012] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be an intermediate element. When an element is referred to as being "connected to" another element, it may be directly connected to the other element or there may be an intermediate element. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only implementation methods.

[0013] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which this invention pertains. The terms used herein in the specification of this invention are intended only to describe specific embodiments and are not intended to limit this invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0014] like Figures 1-2As shown, an auxiliary power line welding fixture includes a battery module 100 and a nickel sheet 200, and the nickel sheet 200 is installed at the end of the battery module 100, and also includes a fixture body 1 and a copper sheet 2, the nickel sheet 200 is provided with a bending portion 201, the bending portion 201 is fitted with the side of the battery module 100, and the side of the battery module 100 corresponding to the bending portion 201 has a groove 101, the fixture body 1 includes a main body 11, a clamping portion 12 and a crimping portion 13, the clamping portion 12 and the crimping portion 13 are installed side by side at one end of the main body 11, and there is a gap between the clamping portion 12 and the crimping portion 13, the clamping portion 12 is clamped in the groove 101, and the bending portion 201 is fitted with one end of the copper sheet 2 and clamped in the gap between the clamping portion 12 and the crimping portion 13. Specifically, in this embodiment, the battery module 100 is a cylindrical battery module, and several battery cells are connected in parallel through the nickel sheet 200. The bent portion 201 of the nickel sheet 200 is in contact with the side of the battery module 201. A groove 101 is reserved on the side of the battery module 100, and the groove 101 is a semicircular hole. Therefore, the clamping portion 12 of the clamp body 1 we designed is semi-cylindrical, and the crimping portion 13 is arranged on it, and a gap space is reserved between the two for the bent portion 201 and the copper sheet 2. During use, the operator holds the main body 11 and inserts it from the side groove 101 of the battery module 100, and the bent portion 201 can be embedded in the gap. Then the operator pushes the copper sheet 2 into the gap along the bent portion 201, and then uses the clamping portion 12 to cooperate with the crimping portion 13 to make the bent portion 201 of the nickel sheet 200 close to the copper sheet, thereby avoiding manual leveling, which leads to inconvenient production operations and easily causes problems of welding deviation and welding through. In addition, this clamp is compatible with a variety of types, which facilitates the welding of various types of modules, reduces product damage caused by manual operation, and can effectively prevent module welding quality risks.

[0015] like Figure 2 As shown, the main body 11 is provided with a finger position 111 to facilitate the operator to disassemble and assemble the clamp body 1.

[0016] like Figure 2 As shown, the other end of the copper sheet 2 is provided with a wiring tube 21 for convenient connection of the power line.

[0017] like Figure 2 As shown, the crimping portion 13 is further provided with a spring steel ball 131, the movable end of which contacts the end surface of the copper sheet 2. Specifically, when the side of the copper sheet 2 is inserted, it is squeezed by the spring steel ball 131, and the copper sheet 2 is fitted with the bent portion 201 of the nickel sheet 200, thus avoiding damage to the product due to loose contact during welding.

[0018] The above-described embodiments merely represent several implementations of the present invention. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that a person skilled in the art would be able to make various modifications and improvements without departing from the concept of the present invention, and these modifications and improvements fall within the scope of protection of the present invention. Therefore, the scope of protection of the present utility model patent shall be determined by the appended claims.

Claims

1. An auxiliary power line welding fixture, comprising a battery module (100) and a nickel sheet (200), wherein the nickel sheet (200) is mounted at the end of the battery module (100), characterized in that: The invention also includes a clamp body (1) and a copper sheet (2), wherein the nickel sheet (200) is provided with a bending portion (201), wherein the bending portion (201) is fitted with the side of the battery module (100), and the side of the battery module (100) is provided with a groove (101) corresponding to the bending portion (201). The clamp body (1) includes a main body (11), a clamping portion (12) and a crimping portion (13), wherein the clamping portion (12) and the crimping portion (13) are arranged side by side at one end of the main body (11), and a gap exists between the clamping portion (12) and the crimping portion (13). The clamping portion (12) is clamped in the groove (101), and the bending portion (201) is clamped in the gap between the clamping portion (12) and the crimping portion (13) after fitting with one end of the copper sheet (2).

2. The auxiliary power line welding fixture according to claim 1, characterized in that: A finger position (111) is provided on the main body (11).

3. The auxiliary power line welding fixture according to claim 1, characterized in that: The other end of the copper sheet (2) is provided with a wiring tube (21).

4. The auxiliary power line welding fixture according to claim 1, characterized in that: A spring steel ball (131) is also provided on the crimping portion (13), and the movable end of the spring steel ball (131) is in contact with the end surface of the copper sheet (2).