Large H-shaped steel welding turnover machine
By designing a large H-beam welding flip machine and using a flip power frame unit and hydraulic drive components to achieve stable flipping of the H-beam, the safety risks and poor welding effects during welding are solved, ensuring the smoothness and stability of the welding process.
Patent Information
- Application Number
- CN202422919567.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-11-28
AI Technical Summary
In the prior art, there are safety risks and poor welding effects when welding large H-beams, which are mainly caused by unstable flipping.
A large H-beam welding flip machine is designed, which includes a flip power frame unit and a flip driven frame unit. Multiple flip power frame units are evenly arranged along a straight line at equal intervals, and a hydraulically driven flip assembly and a synchronously rotating bearing structure are used to achieve stable flipping of the H-beam.
The stable flipping of H-beam is achieved, safety risks and poor welding effects are avoided, and the smoothness and stability of the welding process are ensured.
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Figure CN223418754U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel welding auxiliary equipment, in particular to a large H-shaped steel welding turning machine. Background Art
[0002] In recent years, the domestic consumption of H-shaped steel has been mainly concentrated in steel structure buildings, large-scale infrastructure projects and marine engineering projects. In the production process of such large-scale building steel structure H-shaped steel, in order to ensure uniform welding heat during the welding process of the steel and avoid welding stress bending deformation of the H-shaped steel during the welding process, it is necessary to flip the H-shaped steel after welding one side to carry out welding work on the other side. However, when welding large H-shaped steel, an engineering crane is usually used to lift the H-shaped steel for flipping. This flipping method not only has safety risks, but may also lead to poor welding effects due to the unstable shape of the H-shaped steel. Therefore, there is an urgent need for a device that can stably realize the flipping of large H-shaped steel. Utility Model Content
[0003] The purpose of the utility model is to provide a large H-beam welding turning machine, which can effectively achieve a stable turning effect on large H-beams, thereby avoiding the problem of poor welding effect caused by unstable shape of H-beams.
[0004] The utility model is achieved through the following technical solutions:
[0005] A large H-beam welding flipping machine includes a flipping power frame unit and a flipping driven frame unit. A plurality of the flipping power frame units are evenly and equidistantly arranged along a straight line, and a flipping driven frame unit is arranged between two adjacent flipping power frame units. Both ends of the flipping driven frame unit are respectively connected to a flipping power frame unit, and the flipping driven frame unit rotates synchronously with the flipping power frame unit. In order to solve the above technical problems and achieve corresponding technical effects, the utility model can effectively provide a stable flipping effect for the flipping of large H-beams by connecting a plurality of the flipping power frame units in series in a straight line, thereby effectively avoiding safety problems during the flipping process, and at the same time can make the shape of the H-beam more stable, avoiding the problem of poor welding effect caused by shaking of the H-beam.
[0006] Further technical solutions:
[0007] The flip power frame unit includes a flip table, a mounting bracket, a bottom bracket and a hydraulically driven flip assembly. The flip table is rotatably arranged on the top of the mounting bracket, and the mounting bracket is vertically set at both ends of the bottom bracket.
[0008] The fixed end of the hydraulic drive overturning assembly is hinged to the bottom support, the movable end of the hydraulic drive overturning assembly is hinged to the bottom of the overturning table, and the movable end drives the overturning table to rotate.
[0009] Further, both ends of the overturning table are provided with overturning shafts, the top of the mounting support is provided with bearing seats, the overturning shafts cooperate with the bearing seats;
[0010] Both ends of the overturning driven frame unit are provided with driven shafts, the driven shafts also cooperate with the bearing seats, and the driven shafts rotate synchronously with the overturning shafts.
[0011] Further, the overturning power frame unit further comprises H-shaped steel anti-overturning assemblies, a plurality of the H-shaped steel anti-overturning assemblies are movably arranged at both ends of the overturning table, and the H-shaped steel anti-overturning assemblies are clamped to the side surfaces of H-shaped steels.
[0012] Further, the H-shaped steel anti-overturning assembly comprises a clamping piece, a lead screw, an anti-inclination baffle and a baffle driving piece, the clamping piece is threadedly sleeved on the lead screw, and the clamping piece moves along the axial direction of the lead screw;
[0013] The fixed end of the baffle driving piece is fixed to the clamping piece, the movable end of the baffle driving piece extends vertically upward and is fixed to the anti-inclination baffle, and the anti-inclination baffle slides up and down in the through hole of the clamping piece.
[0014] Further, the overturning power frame unit further comprises a lead screw driving assembly, and the overturning table is provided with the lead screw driving assembly on both sides;
[0015] The lead screw driving assembly comprises a synchronous motor, an intermediate transmission piece, a first reversing device and a second reversing device, the output end of the synchronous motor is connected to the input end of the first reversing device, the reversing end of the first reversing device is connected to the lead screw on one side of the overturning table, the same direction end of the first reversing device is connected to one end of the intermediate transmission piece, the other end of the intermediate transmission piece is connected to the input end of the second reversing device, and the reversing end of the second reversing device is connected to the lead screw on the other side of the overturning table.
[0016] Further, the overturning power frame unit further comprises an H-shaped steel conveying assembly, and the H-shaped steel conveying assembly is arranged on the overturning table;
[0017] The H-shaped steel conveying assembly comprises a driving motor, a conveying roller and a transmission chain, the output end of the driving motor cooperates with the transmission chain, the driving motor drives the transmission chain, and drives the conveying roller to rotate.
[0018] Further, the H-shaped steel conveying assembly is also arranged on the overturning driven frame unit.
[0019] Furthermore: the welding turning machine also includes a single-sided cantilever unit, and a single-sided cantilever unit is respectively provided at both ends of the welding turning machine.
[0020] Furthermore: the rotation range of the flip table is -45° to +45°. When the driving shaft of the hydraulically driven flip assembly is retracted into place, the rotation range of the flip table is -45°. When the driving shaft of the hydraulically driven flip assembly is extended into place, the rotation range of the flip table is +45°.
[0021] Compared with the prior art, the present invention has the following advantages and beneficial effects:
[0022] 1. The utility model is a large H-beam welding flipping machine, which can effectively provide a stable flipping effect for the flipping of large H-beams through a plurality of flipping power frame units connected in a straight line, thereby effectively avoiding safety problems during the flipping process. At the same time, it can make the shape of the H-beam more stable, avoiding the problem of poor welding effect caused by the shaking of the H-beam. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the technical solutions of the exemplary embodiments of the present invention, the following briefly introduces the drawings required for use in the examples. It should be understood that the following drawings only illustrate certain embodiments of the present invention and should not be considered as limiting the scope. A person of ordinary skill in the art can also derive other relevant drawings based on these drawings without inventive effort. In the drawings:
[0024] Figure 1 This is a schematic diagram of the structure of the utility model;
[0025] Figure 2 It is a schematic diagram of the local structure of the flip power frame unit;
[0026] Figure 3 It is a side view of the flip power frame unit structure;
[0027] Figure 4 This is a schematic diagram of the H-beam anti-overturning component structure;
[0028] Figure 5 It is a schematic diagram of the local structure of the connection between the flip power frame unit and the flip driven frame unit;
[0029] Figure 6 This is a schematic diagram of the initial state of the welding flip machine;
[0030] Figure 7 This is a schematic diagram of welding flip - 45° flip state;
[0031] Figure 8 This is a schematic diagram of the welding flip +45° flip state.
[0032] Markings and corresponding parts names in the accompanying drawings:
[0033] 1- flip power frame unit, 2- flip driven frame unit, 3- unilateral cantilever unit, 11- flip table, 12- mounting bracket, 13- bottom bracket, 14- hydraulically driven flip assembly, 15- flip shaft, 16- bearing seat, 17- H-shaped steel anti-overturning assembly, 18- screw drive assembly, 19- H-shaped steel conveying assembly, 21- driven shaft, 171- clamping fixture, 172- screw rod, 173- anti-tilt baffle, 174- baffle drive component, 181- synchronous motor, 182- intermediate transmission component, 183- first commutator, 184- second commutator, 191- drive motor, 192- conveyor roller, 193- transmission chain. DETAILED DESCRIPTION
[0034] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with embodiments and drawings. The schematic implementation methods of the present invention and their descriptions are only used to explain the present invention and are not intended to limit the present invention.
[0035] In the following description, numerous specific details are set forth to provide a thorough understanding of the present invention. However, it will be apparent to one skilled in the art that these specific details are not necessarily required to practice the present invention. In other embodiments, well-known structures, circuits, materials, or methods are not described in detail to avoid obscuring the present invention.
[0036] Throughout this specification, references to "one embodiment," "an embodiment," "an example," or "an example" mean that a particular feature, structure, or characteristic described in conjunction with the embodiment or example is included in at least one embodiment of the present invention. Therefore, the phrases "one embodiment," "an embodiment," "an example," or "an example" appearing in various places throughout this specification do not necessarily refer to the same embodiment or example. In addition, the particular features, structures, or characteristics may be combined in one or more embodiments or examples in any suitable combination and / or subcombination. Furthermore, it will be understood by those of ordinary skill in the art that the figures provided herein are for illustrative purposes only and are not necessarily drawn to scale. As used herein, the term "and / or" includes any and all combinations of one or more of the associated listed items.
[0037] In the description of the present invention, the terms "front", "rear", "left", "right", "up", "down", "vertical", "horizontal", "high", "low", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they should not be understood as limiting the scope of protection of the present invention.
[0038] Example:
[0039] like Figures 1 to 8 As shown, the utility model is a large H-beam welding turning machine, comprising a turning power frame unit 1 and a turning driven frame unit 2. A plurality of the turning power frame units 1 are evenly and equidistantly arranged along a straight line, and a turning driven frame unit 2 is arranged between two adjacent turning power frame units 1; both ends of the turning driven frame unit 2 are respectively connected to a turning power frame unit 1, and the turning driven frame unit 2 rotates synchronously with the turning power frame unit 1. In this embodiment, the large H-beam can be effectively mounted and fixed thereon by connecting a plurality of the turning power frame units 1 in series along a straight line, and at the same time, the turning effect of the turning power frame unit 1 is utilized to achieve a stable turning effect on the large H-beam, thereby avoiding the problem of poor welding effect of the H-beam due to unstable shape. At the same time, the turning driven frame unit 2 is arranged between the two turning power frame units 1 for series connection, which can ensure the smooth production of the H-beam entering the welding turning machine, and at the same time reduce the use of the turning power frame unit 1 to reduce the investment cost of the device.
[0040] In this embodiment, the preferred flip power frame unit 1 includes a flip table 11, a mounting bracket 12, a bottom bracket 13, and a hydraulically driven flip assembly 14. The flip table 11 is rotatably mounted on the top of the mounting bracket 12, and the mounting bracket 12 is vertically set at both ends of the bottom bracket 13. The fixed end of the hydraulically driven flip assembly 14 is hinged to the bottom bracket 13, and the movable end of the hydraulically driven flip assembly 14 is hinged to the bottom of the flip table 11, and the movable end drives the flip table 11 to rotate. In this embodiment, the bottom bracket 13 is used to achieve the effect of stably installing the entire device on the ground, and then the mounting bracket 12 vertically set thereon provides an installation location for the flip table 11, while ensuring the height requirement of the H-beam from the ground to avoid the H-beam contacting the ground during reversal. In this embodiment, the hydraulically driven flip assembly 14 is preferably used to drive the flip table 11, thereby achieving the flipping effect of the H-beam. Furthermore, a flip shaft 15 is provided at both ends of the flip table 11, and a bearing seat 16 is provided at the top of the mounting bracket 12, and the flip shaft 15 cooperates with the bearing seat 16; a driven shaft 21 is provided at both ends of the flip driven frame unit 2, and the driven shaft 21 also cooperates with the bearing seat 16, and the driven shaft 21 rotates synchronously with the flip shaft 15.
[0041] In this embodiment, in order to achieve the fixation and anti-overturning effect of the H-beam, the flip power frame unit 1 also includes an H-beam anti-overturning assembly 17. Multiple H-beam anti-overturning assemblies 17 are movably arranged at both ends of the flip platform 11, and the H-beam anti-overturning assemblies 17 are clamped to the side of the H-beam. Specifically, the H-beam anti-overturning assembly 17 includes a clamp 171, a screw 172, an anti-tilt bar 173, and a bar driver 174. The clamp 171 is threadedly sleeved on the screw 172, and the clamp 171 moves along the axial direction of the screw 172; the fixed end of the bar driver 174 is fixed to the clamp 171, and the movable end of the bar driver 174 extends vertically upward and is fixed to the anti-tilt bar 173. The anti-tilt bar 173 slides up and down in the through hole opened on the clamp 171. During operation, after the H-shaped steel is installed in place, the screw rod 172 is first used to drive the reinforcement 171 toward the two sides of the H-shaped steel, and then the inclined baffle 173 is driven upward by the baffle driving member 174, so that the inclined baffle 173 is surrounded on the side of the H-shaped steel, thereby effectively avoiding the problem of overturning of the H-shaped steel when it is turned over.
[0042] In this embodiment, in order to effectively achieve the driving effect of the H-shaped steel anti-overturning assembly 17, the flipping power frame unit 1 also includes a screw drive assembly 18, and the screw drive assembly 18 is provided on both sides of the flipping platform 11; specifically, the screw drive assembly 18 includes a synchronous motor 181, an intermediate transmission member 182, a first commutator 183 and a second commutator 184, the output end of the synchronous motor 181 is connected to the input end of the first commutator 183, the commutation end of the first commutator 183 is connected to the screw 172 on one side of the flipping platform 11, the same direction end of the first commutator 183 is connected to one end of the intermediate transmission member 182, the other end of the intermediate transmission member 182 is connected to the input end of the second commutator 184, and the commutation end of the second commutator 184 is connected to the screw 172 on the other side of the flipping platform 11.
[0043] In this embodiment, to facilitate the entry of H-beams into the device, the flip power frame unit 1 further includes an H-beam conveying assembly 19, which is mounted on the flip platform 11. The H-beam conveying assembly 19 includes a drive motor 191, a conveying roller 192, and a transmission chain 193. The output end of the drive motor 191 cooperates with the transmission chain 193, and the drive motor 191 drives the transmission chain 193, thereby driving the conveying roller 192 to rotate. Similarly, the flip driven frame unit 2 is also equipped with the H-beam conveying assembly 19.
[0044] The welding tilting machine also includes a single-sided cantilever unit 3, with one single-sided cantilever unit 3 provided at each end of the welding tilting machine. In this embodiment, the single-sided cantilever unit 3 effectively supports the H-beam at both ends of the device and also reserves space for the cantilever welding machine's welding head to stop.
[0045] The turning table 11 has a rotation range of -45° to +45°. When the drive shaft of the hydraulically driven turning assembly 14 is retracted into position, the turning table 11 rotates to -45°. When the drive shaft of the hydraulically driven turning assembly 14 is extended into position, the turning table 11 rotates to +45°. In this embodiment, the hydraulically driven turning assembly 14 can drive the turning table 11 to turn within a range of -45° to +45°. When the welding turning machine turns the H-beam to -45° or +45, the welding gun can be pointed vertically downward to perform ship-shaped welding. When the H-beam is placed horizontally, that is, when the welding turning machine is at 0°, bilateral right-angle welding can be performed.
[0046] This can meet the needs of flat angle welding and ship-shaped welding of H-shaped steel.
[0047] The specific implementation methods described above further illustrate the purpose, technical solutions and beneficial effects of the utility model in detail. It should be understood that the above description is only a specific implementation method of the utility model and is not intended to limit the scope of protection of the utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the utility model should be included in the scope of protection of the utility model.
Claims
1. A large H-beam welding turning machine, characterized in that: It comprises a turning power frame unit (1) and a turning driven frame unit (2), wherein a plurality of the turning power frame units (1) are evenly and evenly spaced along a straight line, and a turning driven frame unit (2) is provided between two adjacent turning power frame units (1); Both ends of the flip driven frame unit (2) are respectively connected to the flip power frame unit (1), and the flip driven frame unit (2) rotates synchronously with the flip power frame unit (1).
2. A large H-beam welding turning machine according to claim 1, characterized in that: The turning power frame unit (1) comprises a turning platform (11), a mounting bracket (12), a bottom bracket (13) and a hydraulically driven turning assembly (14); the turning platform (11) is rotatably arranged on the top of the mounting bracket (12); and the mounting bracket (12) is vertically set at both ends of the bottom bracket (13); The fixed end of the hydraulically driven turning assembly (14) is hinged to the bottom bracket (13), the movable end of the hydraulically driven turning assembly (14) is hinged to the bottom of the turning platform (11), and the movable end drives the turning platform (11) to rotate.
3. A large H-beam welding turning machine according to claim 2, characterized in that: Both ends of the turning platform (11) are provided with a turning shaft (15), the top of the mounting bracket (12) is provided with a bearing seat (16), and the turning shaft (15) cooperates with the bearing seat (16); Driven shafts (21) are provided at both ends of the flip driven frame unit (2), and the driven shafts (21) also cooperate with the bearing seat (16), and the driven shafts (21) rotate synchronously with the flip shaft (15).
4. A large H-beam welding turning machine according to claim 2, characterized in that: The overturning power frame unit (1) further comprises an H-shaped steel anti-overturning assembly (17), wherein a plurality of H-shaped steel anti-overturning assemblies (17) are movably arranged at both ends of the overturning platform (11), and the H-shaped steel anti-overturning assemblies (17) are clamped on the side of the H-shaped steel (3).
5. A large H-beam welding turning machine according to claim 4, characterized in that: The H-shaped steel anti-overturning assembly (17) comprises a clamping member (171), a screw rod (172), an anti-tilt blocking bar (173) and a blocking bar driving member (174); the clamping member (171) is threadedly sleeved on the screw rod (172), and the clamping member (171) moves along the axial direction of the screw rod (172); The fixed end of the barrier strip driving member (174) is fixed to the clamping member (171), the movable end of the barrier strip driving member (174) extends vertically upward and is fixed to the anti-tilt barrier strip (173), and the anti-tilt barrier strip (173) slides up and down in a through hole provided on the clamping member (171).
6. A large H-beam welding turning machine according to claim 5, characterized in that: The turning power frame unit (1) further includes a screw drive assembly (18), and the screw drive assembly (18) is provided on both sides of the turning platform (11); The screw drive assembly (18) includes a synchronous motor (181), an intermediate transmission member (182), a first commutator (183) and a second commutator (184), wherein the output end of the synchronous motor (181) is connected to the input end of the first commutator (183), the commutation end of the first commutator (183) is connected to the screw (172) on one side of the turning platform (11), the same direction end of the first commutator (183) is connected to one end of the intermediate transmission member (182), the other end of the intermediate transmission member (182) is connected to the input end of the second commutator (184), and the commutation end of the second commutator (184) is connected to the screw (172) on the other side of the turning platform (11).
7. A large H-beam welding turning machine according to claim 2, characterized in that: The turning power frame unit (1) further includes an H-shaped steel conveying assembly (19), and the H-shaped steel conveying assembly (19) is arranged on the turning platform (11); The H-shaped steel conveying assembly (19) comprises a driving motor (191), a conveying roller (192) and a transmission chain (193); the output end of the driving motor (191) cooperates with the transmission chain (193), and the driving motor (191) drives the transmission chain (193) and drives the conveying roller (192) to rotate.
8. A large H-beam welding turning machine according to claim 7, characterized in that: The H-shaped steel conveying assembly (19) is also provided on the flip driven frame unit (2).
9. The large H-beam welding turning machine according to claim 1, characterized in that: The welding turning machine further comprises a single-sided cantilever unit (4), and one of the single-sided cantilever units (4) is respectively provided at both ends of the welding turning machine.
10. A large H-beam welding turning machine according to claim 2, characterized in that: The rotation range of the turning platform (11) is -45° to +45°. When the driving shaft of the hydraulically driven turning assembly (14) is retracted into place, the turning range of the turning platform (11) is -45°. When the driving shaft of the hydraulically driven turning assembly (14) is extended into place, the turning range of the turning platform (11) is +45°.