Machining device for side machine body lining plate

By designing a liner processing device including a roller conveyor, a surfacing frame, an air cooling box and a shaping frame, the liner can be integrated with surfacing, air cooling and roller shaping, which solves the problem of bending deformation caused by cooling and shrinkage of the liner after surfacing, and improves production efficiency and the flatness of the liner.

CN223418888UActive Publication Date: 2025-10-10TIANJIN XINJIN POWER EQUIP MFG CO LTD
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Patent Information

Application Number
CN202422931544.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-10-10
Estimated Expiration
2034-11-29

AI Technical Summary

Technical Problem

In the prior art, the liner plate after the surfacing treatment generates bending deformation due to cooling shrinkage, which affects the dimensional flatness and service quality of the liner plate.

Method used

A processing device for side body linings was designed, including a roller conveyor, a surfacing frame, an air cooling box, and a shaping frame. This device realizes an integrated processing flow of the linings from surfacing, air cooling, to roller shaping. A servo motor drives the lead screw and gear transmission system for rolling correction, combined with air cooling to ensure the flatness of the linings.

Benefits of technology

It improves production efficiency, reduces the complexity and time cost of manual transfer operations, ensures the flatness of the lining after surfacing welding, and improves the quality of use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of machinery, in particular to a side machine body lining plate machining device which comprises a roller conveyor, a surfacing frame, an air cooling box and a shaping frame, the surfacing frame, the air cooling box and the shaping frame are sequentially installed along the top of a conveying frame of the roller conveyor, and a supporting seat is arranged at the bottom of the surfacing frame. Electric cylinders are installed at the two ends of the top of the supporting base, the output ends of the electric cylinders are connected with the surfacing frame, and sliding rails are arranged on the two sides of the top of the surfacing frame. Through the assembly composed of the roller conveyor, the surfacing welding frame, the air cooling box and the shaping frame, a wear-resistant machining device is provided for the lining plate of the machine body on the inner side of the machine body such as a conveyor and a grinding machine, the integrated treatment process from surfacing welding, air cooling to rolling shaping of the lining plate blank is achieved, the production efficiency is improved, and the production cost is reduced. By means of the device, the complexity and time cost of manual workpiece transfer operation are reduced, rolling correction treatment can be conducted on the liner plate after surfacing, the flatness of the liner plate after surfacing is guaranteed, and the use quality of the liner plate is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of machinery, in particular to a processing device for a side machine body lining plate. Background Art

[0002] At present, conveyors, grinding machines and other mechanical equipment have certain requirements for the wear resistance of the side body linings. It is necessary to weld highly wear-resistant alloy materials on the surface of the linings to improve the wear resistance of the linings.

[0003] After the existing wear-resistant treatment of the liner and the surfacing treatment, the liner will produce a certain bending deformation due to cooling shrinkage, which will affect the dimensional flatness of the liner and the quality of the liner. Therefore, a processing device for the side body liner is proposed. Summary of the Invention

[0004] In response to the problems in the existing technology, the utility model provides a side body lining processing device to provide a set of wear-resistant processing devices for the linings of the inner body of the fuselage of conveyors, grinders, etc., so that the lining blanks are processed in an integrated process from surfacing, air cooling to roller shaping, which improves production efficiency, reduces the complexity and time cost of manual workpiece transfer operations, and can perform rolling correction processing on the lining after surfacing, thereby ensuring the flatness of the lining after surfacing and ensuring the quality of the lining use.

[0005] The technical solution adopted by the utility model to solve the technical problem is a side body lining processing device, which includes a roller conveyor, a surfacing frame, an air cooling box and a shaping frame, wherein the surfacing frame, the air cooling box and the shaping frame are sequentially installed along the top of the conveying frame of the roller conveyor;

[0006] A support base is provided at the bottom of the surfacing welding frame, electric cylinders are installed at both ends of the top of the support base, the output ends of the electric cylinders are installed and connected to the surfacing welding frame, slide rails are provided on both sides of the top of the surfacing welding frame, a frame-shaped slider is slidably connected to the top of the slide rail, and a strip-electrode surfacing machine head is installed at equal distances on the frame-shaped slider.

[0007] By adopting the above technical solution, a set of wear-resistant processing equipment is provided for the lining plates of the inner body of the conveyor, grinding machine, etc. through the components consisting of the roller conveyor, the surfacing frame, the air cooling box and the shaping frame, so that the lining plate blanks are processed in an integrated process from surfacing, air cooling to roller shaping, which improves production efficiency, reduces the complexity and time cost of manual workpiece transfer operations, and can perform rolling correction processing on the lining plates after surfacing, thereby ensuring the flatness of the lining plates after surfacing and ensuring the quality of the lining plates during use.

[0008] Specifically, a screw rod is inserted into the internal thread of the frame-shaped slider, and both ends of the screw rod are rotatably connected to the surfacing frame through bearings. A servo motor is installed at one end of the surfacing frame, and the output end of the servo motor is connected to the rotating shaft of the screw rod.

[0009] By adopting the above technical solution, the servo motor drives the screw rod to drive the frame slider to move on the surfacing frame, so that the strip surfacing welding head on the frame slider can perform surfacing welding on the liner blank passing on the roller conveyor.

[0010] Specifically, lower rollers and upper rollers are equidistantly arranged at the bottom and top of the shaping frame, respectively. The upper roller is located on the top of the lower roller. Both ends of the lower roller and the upper roller are rotatably connected to the shaping frame through bearings. The height of the top of the lower roller is consistent with the conveying height of the roller conveyor.

[0011] By adopting the above technical solution, the cooled liner is subjected to rolling and correction processing by the lower roller and the upper roller, so that the flatness of the liner is improved.

[0012] Specifically, the shaft heads at one end of the lower roller and the upper roller pass through the shaping frame, and the shaft heads at one end of the lower roller and the upper roller are respectively installed with a lower gear and an upper gear, and the upper and lower adjacent lower gears are meshed with each other, and a first synchronous wheel is provided on one side of the lower gear, and a second synchronous wheel is installed at the bottom of one end of the shaping frame, and the first synchronous wheel and the second synchronous wheel are connected by a synchronous belt.

[0013] By adopting the above technical solution and arranging the lower gear and the upper gear, the lower roller and the upper roller can rotate in opposite directions.

[0014] Specifically, a reduction motor is installed at the other end of the shaping frame, and the driving end of the reduction motor is connected to the shaft head of the lower roller at the corresponding position through a coupling.

[0015] By adopting the above technical solution, the reduction motor provides the lower roller with a rotational driving force.

[0016] Specifically, exhaust fans are installed at equal distances on the air cooling box.

[0017] By adopting the above technical solution, the lining plate passing through the roller conveyor is cooled by air through the exhaust fan.

[0018] The beneficial effects of the present invention are as follows: through the components consisting of a roller conveyor, a surfacing frame, an air cooling box and a shaping frame, a set of wear-resistant processing devices is provided for the lining plates of the inner body of the conveyor, a grinding machine and the like, so that the lining plate blanks are processed in an integrated process from surfacing, air cooling to roller shaping, which improves production efficiency, reduces the complexity and time cost of manual workpiece transfer operations, and can perform rolling correction treatment on the surfacing plate after surfacing, ensure the flatness of the surfacing plate after surfacing, ensure the quality of the lining plate when used, and make the surfacing cooling cause the lining plate to shrink and bend, thereby solving the problem that after the existing wear-resistant treatment of the lining plate, the surfacing plate after the surfacing treatment will produce certain bending deformation due to cooling shrinkage, resulting in the dimensional flatness of the lining plate being affected, thereby affecting the quality of the lining plate when used. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0020] Figure 1 It is an overall schematic diagram of the utility model;

[0021] Figure 2 This is a schematic diagram of a surfacing frame of the present utility model;

[0022] Figure 3 This is a schematic diagram of the lower roller and upper roller of the utility model;

[0023] In the figure: roller conveyor 1, surfacing frame 2, support base 21, electric cylinder 211, slide rail 22, frame slider 23, strip surfacing head 24, screw rod 25, servo motor 26, air cooling box 3, exhaust fan 31, shaping frame 4, lower roller 41, lower gear 411, first synchronous wheel 412, upper roller 42, upper gear 421, reduction motor 43, second synchronous wheel 44. DETAILED DESCRIPTION

[0024] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.

[0025] like Figure 1-3 As shown, the processing device of the side body lining plate of the utility model comprises a roller conveyor 1, a surfacing frame 2, an air cooling box 3 and a shaping frame 4, wherein the surfacing frame 2, the air cooling box 3 and the shaping frame 4 are sequentially installed along the top of the conveying frame of the roller conveyor 1;

[0026] A support base 21 is provided at the bottom of the surfacing frame 2, and electric cylinders 211 are installed at both ends of the top of the support base 21. The output end of the electric cylinder 211 is installed and connected to the surfacing frame 2. Slide rails 22 are provided on both sides of the top of the surfacing frame 2, and a frame-shaped slider 23 is slidably connected to the top of the slide rail 22. A strip-electrode surfacing machine head 24 is installed at equal distances on the frame-shaped slider 23.

[0027] When in use, the roller conveyor 1, the surfacing frame 2, the air cooling box 3 and the shaping frame 4 provide a set of wear-resistant processing devices for the lining plates of the inner body of the conveyor, the grinding machine and the like, so that the lining plate blanks are processed in an integrated process from surfacing, air cooling to roller shaping, which improves production efficiency, reduces the complexity and time cost of manual workpiece transfer operations, and can perform rolling correction processing on the lining plates after surfacing, ensure the flatness of the lining plates after surfacing, and ensure the quality of the lining plates. The use height of the surfacing frame 2 is raised and lowered by the electric cylinder 211.

[0028] The present invention also includes that a screw rod 25 is inserted into the internal thread of the frame-shaped slider 23, and both ends of the screw rod 25 are rotatably connected to the surfacing frame 2 through bearings. A servo motor 26 is installed at one end of the surfacing frame 2, and the output end of the servo motor 26 is connected to the rotating shaft of the screw rod 25.

[0029] When in use, the servo motor 26 drives the screw rod 25 to move the frame slider 23 on the surfacing frame 2, so that the strip surfacing welding head 24 on the frame slider 23 can perform surfacing welding on the liner blank passing on the roller conveyor 1.

[0030] The present invention also includes that a lower roller 41 and an upper roller 42 are equidistantly arranged at the inner bottom and inner top of the shaping frame 4, respectively. The upper roller 42 is located on the top of the lower roller 41. The two ends of the lower roller 41 and the upper roller 42 are rotatably connected to the shaping frame 4 through bearings. The height of the top of the lower roller 41 is consistent with the conveying height of the roller conveyor 1.

[0031] During use, the cooled liner is rolled and straightened by the lower roller 41 and the upper roller 42 to improve the flatness of the liner, and the distance between the lower roller 41 and the upper roller 42 is set according to actual use requirements.

[0032] The present utility model also includes that the shaft heads at one end of the lower roller 41 and the upper roller 42 both pass through the shaping frame 4, and the shaft heads at one end of the lower roller 41 and the upper roller 42 are respectively installed with a lower gear 411 and an upper gear 421, and the upper and lower adjacent lower gears 411 and upper gears 421 are meshed, and a first synchronous wheel 412 is provided on one side of the lower gear 411, and a second synchronous wheel 44 is installed at the bottom of one end of the shaping frame 4, and the first synchronous wheel 412 and the second synchronous wheel 44 are connected by a synchronous belt.

[0033] During use, based on the setting of the lower gear 411 and the upper gear 421 , the lower roller 41 and the upper roller 42 rotate in opposite directions, and the specific diameter requirements of the lower gear 411 and the upper gear 421 are set according to actual use requirements.

[0034] The present invention further comprises that a reduction motor 43 is installed at the other end of the shaping frame 4, and the driving end of the reduction motor 43 is connected to the shaft head of the lower roller 41 at the corresponding position through a coupling.

[0035] When in use, the reduction motor 43 is used to provide the lower roller 41 with a rotational driving force.

[0036] The present invention further comprises exhaust fans 31 installed at equal distances on the air cooling box 3 .

[0037] When in use, the exhaust fan 31 is used to cool the lining plate passing through the roller conveyor 1 .

[0038] When the utility model is in use, the lining plate blank is fed into the roller conveyor 1. When the lining plate blank is transported by the roller conveyor 1, it passes through the surfacing frame 2, the air cooling box 3 and the shaping frame 4 in sequence. When it enters the bottom of the surfacing frame 2, the servo motor 26 drives the screw rod 25 to drive the frame-shaped slider 23 to move on the surfacing frame 2, so that the strip-electrode surfacing welding machine head 24 on the frame-shaped slider 23 moves and cooperates on the lining plate, and the strip-electrode surfacing welding machine head 24 on the surfacing frame 2 performs surfacing welding on the lining plate blank. After the surfacing is completed, the liner is conveyed by the roller conveyor 1 and passed under the exhaust fan 31. The exhaust fan 31 blows external air to the liner to assist in cooling the liner. The liner is then conveyed between the lower roller 41 and the upper roller 42. The lower roller 41 is rotated by the reduction motor 43, and the lower gear 411 is engaged with the upper gear 421. The liner is rolled and straightened between the lower roller 41 and the upper roller 42, thereby improving the flatness of the liner after surfacing.

[0039] Wherein, based on the connection between the first synchronous wheel 412 and the second synchronous wheel 44 , the lower rollers 41 can achieve synchronous rotation.

[0040] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.

Claims

1. A side body lining processing device, characterized in that: It comprises a roller conveyor (1), a surfacing frame (2), an air cooling box (3) and a shaping frame (4), wherein the surfacing frame (2), the air cooling box (3) and the shaping frame (4) are sequentially installed along the top of the conveying frame of the roller conveyor (1); A support base (21) is provided at the bottom of the surfacing frame (2), electric cylinders (211) are installed at both ends of the top of the support base (21), the output end of the electric cylinder (211) is connected to the surfacing frame (2), and slide rails (22) are provided on both sides of the top of the surfacing frame (2), a frame-shaped slider (23) is slidably connected to the top of the slide rail (22), and a pole-surfacing machine head (24) is installed at equal distances on the frame-shaped slider (23).

2. A side body lining processing device according to claim 1, characterized in that: The frame-shaped slider (23) is internally threaded with a screw rod (25), and both ends of the screw rod (25) are rotatably connected to the surfacing frame (2) through bearings. A servo motor (26) is installed at one end of the surfacing frame (2), and the output end of the servo motor (26) is connected to the rotating shaft of the screw rod (25).

3. A side body lining processing device according to claim 2, characterized in that: A lower roller (41) and an upper roller (42) are equidistantly arranged at the inner bottom and inner top of the shaping frame (4), respectively. The upper roller (42) is located on the top of the lower roller (41). Both ends of the lower roller (41) and the upper roller (42) are rotatably connected to the shaping frame (4) through bearings. The height of the top of the lower roller (41) is consistent with the conveying height of the roller conveyor (1).

4. A side body lining plate processing device according to claim 3, characterized in that: The shaft heads at one end of the lower roller (41) and the upper roller (42) both pass through the shaping frame (4), and the shaft heads at one end of the lower roller (41) and the upper roller (42) are respectively installed with a lower gear (411) and an upper gear (421), and the upper and lower adjacent lower gears (411) and upper gears (421) are meshed with each other, and a first synchronous wheel (412) is provided on one side of the lower gear (411), and a second synchronous wheel (44) is installed at the bottom of one end of the shaping frame (4), and the first synchronous wheel (412) and the second synchronous wheel (44) are connected by a synchronous belt.

5. The side body lining plate processing device according to claim 4, characterized in that: A reduction motor (43) is installed at the other end of the shaping frame (4), and the driving end of the reduction motor (43) is connected to the shaft head of the lower roller (41) at the corresponding position through a coupling.

6. The side body lining plate processing device according to claim 5, characterized in that: Exhaust fans (31) are installed at equal distances on the air-cooling box (3).