Punching equipment for manufacturing diesel engine cylinder cover
By designing a diesel engine cylinder head punching equipment with a manually flippable connecting plate and an insertion rod mechanism and a handle-driven top plate, the problem of complicated flipping operation is solved, rapid flipping and convenient disassembly are achieved, the equipment usability and production efficiency are improved, and the cylinder head surface is protected.
Patent Information
- Application Number
- CN202422725557.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-11-08
AI Technical Summary
The existing diesel engine cylinder head flipping operation steps are cumbersome, requiring multiple tools and complex disassembly and assembly procedures, which increases operation time and labor intensity, reduces production efficiency and poses the risk of misoperation.
A punching device for diesel engine cylinder head manufacturing has been designed. It uses a manually pulled connecting plate and a rod mechanism to achieve 180-degree rotation and flipping of the cylinder head, and a handle drives the ejector plate to automatically eject the cylinder head, simplifying the operation process and improving the equipment's usability and work efficiency.
The process of turning over and ejecting the cylinder head is simplified, operation time and labor intensity are reduced, work efficiency is improved, the precision-machined surface is protected, and damage to the cylinder head is avoided.
Smart Images

Figure CN223418954U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to punch equipment technical field especially relates to a punch equipment for diesel engine cylinder cover manufacturing. BACKGROUND
[0002] With the continuous improvement of people's living standards, as a kind of traffic tool, more and more application is applied to people's life, and part of the car adopts diesel engine, and the punch equipment is needed to punch in the process of processing and manufacturing diesel engine cylinder cover.
[0003] But in the prior art, the turning operation of the diesel engine cylinder cover usually needs to be disassembled from the clamp first, then re-adjusted and installed to carry out the punching operation on the other side. This process not only has complicated steps, needs to use various tools and complex disassembly and assembly procedures, but also greatly increases the operation time and reduces the working efficiency of the equipment. In addition, the operation difficulty of the worker is high, there is great labor intensity, and the risk of misoperation in the punching process is also increased, which affects the processing precision and production efficiency. UTILITY MODEL CONTENTS
[0004] The utility model aims at solving the technical problem in the background art.
[0005] The utility model adopts the following technical scheme: a punch equipment for diesel engine cylinder cover manufacturing, including base, the top surface of base is fixedly installed with hydraulic cylinder, the output end of hydraulic cylinder is installed with tray, the top surface of tray is fixedly installed with vertical board, the surface of vertical board is penetrated and is provided with rotating rod, one end of rotating rod is fixedly installed with clamping frame, the side surface of clamping frame is installed with clamp, the other end of rotating rod is fixedly installed with side block, the surface of side block is penetrated and is provided with plug rod, one end of plug rod is fixedly installed with connecting plate, and the connecting plate is fixedly installed with tension spring between side block.
[0006] Preferably, the rotating rod is rotatably connected with the vertical board, and the plug rod is slidably connected with the side block.
[0007] Preferably, the clamps are symmetrically distributed on the side surface of the clamping frame.
[0008] Preferably, the top surface of the base is fixedly installed with a bracket, the surface of the bracket is installed with an electric sliding table, the top surface of the electric sliding table is fixedly installed with a motor, and the output end of the motor is installed with a drill bit.
[0009] Preferably, the bottom surface of the tray is provided with a lifting mechanism, the lifting mechanism comprises a vertical rod, the vertical rod is penetrated and arranged on the surface of the tray, the top end of the vertical rod is fixedly installed with a top plate, and the bottom end of the vertical rod is fixedly installed with a connecting frame.
[0010] Preferably, the surface of the connecting frame is fixedly provided with a pull handle, and the pull handle is made of austenitic stainless steel.
[0011] Preferably, the vertical rod is in sliding connection with the tray.
[0012] Compared with the prior art, the utility model has the advantages and positive effects that,
[0013] 1. The utility model discloses a connecting plate and a plug rod mechanism can be manually pulled, and workers can easily complete the turning of the diesel engine cylinder cover through simple operation, without complex tools or cumbersome dismounting procedures, which greatly simplifies the operation process, improves the ease of use and working efficiency of the equipment, and the traditional equipment usually needs to dismount the cylinder cover when turning and punching, and then reinstall it on the other side for punching, but the utility model realizes quick turning and punching without dismounting the cylinder cover through the 180-degree rotation function of the clamping frame, saves time and improves working efficiency, and has high practicability.
[0014] 2. The utility model discloses a top plate that can automatically eject the processed diesel engine cylinder cover upwards through the pull handle, solves the problem of complex dismounting by manual operation in the traditional method, and the ejection function makes the dismounting of the cylinder cover more convenient, greatly shortens the operation time and improves the working efficiency, and through the design that the pull handle drives the vertical rod and the top plate, workers can easily complete the ejection of the cylinder cover through simple operation, avoids the heavy work of manually lifting and moving the cylinder cover in the traditional method, reduces the labor intensity of workers, especially for the heavy cylinder cover, this design significantly reduces the work burden, and after the pull handle is loosened, the top plate can automatically reset due to gravity, without additional resetting operation, and the top plate can provide uniform support during the process of ejecting the cylinder cover upwards, avoids the damage of the cylinder cover caused by manual pulling or uneven force, and especially plays a good protection role on the surface and edge part of the precisely processed cylinder cover. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 A schematic view of the punching equipment for diesel engine cylinder cover manufacturing is provided for the utility model;
[0016] Figure 2 A side view of the punching equipment for diesel engine cylinder cover manufacturing is provided for the utility model;
[0017] Figure 3 A punching equipment for diesel engine cylinder cover manufacturing is provided for the utility model Figure 2 An enlarged view of A in the middle;
[0018] Figure 4 A right view of the punching equipment for diesel engine cylinder cover manufacturing is provided for the utility model.
[0019] Legend:
[0020] 1. Base; 2. Bracket; 3. Electric slide; 4. Motor; 5. Drill bit; 6. Hydraulic cylinder; 7. Pallet; 8. Vertical plate; 9. Rotating rod; 10. Clamping frame; 11. Clamp; 12. Side block; 13. Insert rod; 14. Socket; 15. Connecting plate; 16. Tension spring; 17. Vertical rod; 18. Top plate; 19. Connecting frame; 20. Handle. DETAILED DESCRIPTION
[0021] In order to more clearly understand the above-mentioned purpose, features and advantages of the present invention, the present invention is further described below with reference to the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features therein can be combined with each other without conflict.
[0022] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.
[0023] Example 1
[0024] See also Figure 1-4The utility model provides a technical scheme: A kind of punching equipment for diesel engine cylinder cover manufacturing, including base 1, the top surface of base 1 is fixedly installed with support 2, support 2 can be installed on base 1 by welding, bolt fixation or riveting mode, welding mode can ensure the stability and shock resistance of support 2, bolt fixation is convenient for later maintenance and disassembly, riveting mode can provide better strength and durability. Electric sliding table 3 is installed on the surface of support 2, electric sliding table 3 can be connected in the mode of bolt fixation on support 2, bolt connection is convenient for disassembly and adjustment, while it can ensure the stability of electric sliding table 3. Motor 4 is fixedly installed on the top surface of electric sliding table 3, motor 4 is fixed on electric sliding table 3 by flange or bolt, flange connection can provide higher strength and precision, ensure the stability and transmission efficiency when motor 4 operates. Drill bit 5 is installed on the output end of motor 4, drill bit 5 can be connected with motor 4 by buckle type connection or threaded connection, buckle type connection is convenient for quick replacement drill bit 5, and threaded connection can ensure connection fastening and provide high-precision rotation. Hydraulic cylinder 6 is fixedly installed on the top surface of base 1, hydraulic cylinder 6 can be fixed on base 1 by welding or bolt connection, welding mode can provide better strength and bearing capacity, and bolt connection is convenient for later disassembly maintenance. Tray 7 is installed on the output end of hydraulic cylinder 6, tray 7 is fixed on hydraulic cylinder 6 by bolt, to ensure its stability. Vertical plate 8 is fixedly installed on the top surface of tray 7, vertical plate 8 can be fixed on tray 7 by bolt or rivet connection, rivet connection has better vibration resistance, and is suitable for processing equipment. Rotation rod 9 is arranged through the surface of vertical plate 8, rotation rod 9 is rotatably connected to vertical plate 8 by bearing, bearing connection can provide low friction and high-precision rotary motion, to ensure smooth rotation. Clamping frame 10 is fixedly installed on one end of rotation rod 9, clamping frame 10 can be installed on rotation rod 9 by welding or bolt fixation, welding mode can ensure the strength and rigidity of clamping frame 10, to adapt to the processing requirement of heavy workpiece. Clamps 11 are installed on the side surface of clamping frame 10, clamps 11 are symmetrically distributed on the side surface of clamping frame 10, clamps 11 can be fixed by bolt or buckle, bolt fixation ensures the stability of clamps 11, and buckle connection is convenient for quick disassembly. Side block 12 is fixedly installed on the other end of rotation rod 9, side block 12 is rotatably connected with vertical plate 8 by bearing, bearing rotatable connection can ensure the rotation flexibility and durability of side block 12, to adapt to frequent operation.
[0025] Please refer to Figure 1-4, an insert rod 13 is provided through the surface of the side block 12, and the insert rod 13 is slidably connected to the side block 12. The sliding connection can be achieved by a guide rail or a slide groove. The guide rail can provide smooth sliding and positioning accuracy, while the slide groove structure simplifies the manufacturing process and ensures sufficient strength. A connecting plate 15 is fixedly installed at one end of the insert rod 13. The connecting plate 15 can be fixed to the insert rod 13 by welding or bolts. Welding can ensure the strength of the connecting plate 15, and bolting facilitates later disassembly and adjustment. A tension spring 16 is fixedly installed between the connecting plate 15 and the side block 12. The tension spring 16 can be fixed by a snap or threaded connection. The snap connection can facilitate the installation and replacement of the tension spring 16. The tension spring 16 can generate tension to drive the connecting plate 15 to move. When the insert rod 13 leaves the socket 14, the staff can easily rotate the clamping frame 10180 degrees to achieve the flipping operation of the cylinder head.
[0026] Example 2
[0027] See also Figure 2 The bottom surface of the tray 7 is provided with a lifting mechanism, which includes a vertical rod 17. The vertical rod 17 is slidably connected to the tray 7. The sliding connection can adopt the method of a guide slide or bearing sliding. The guide slide can provide a smooth sliding effect, while the bearing sliding can reduce friction. The vertical rod 17 is set on the surface of the tray 7. The top of the vertical rod 17 is fixedly installed with a top plate 18. The top plate 18 can be fixed to the vertical rod 17 by bolts or welding. Welding can ensure the strength and durability of the top plate 18, and the bolt connection facilitates later disassembly and maintenance. The bottom end of the vertical rod 17 is fixedly installed with a connecting frame 19. The connecting frame 19 is fixed to the vertical rod 17 by bolts to ensure its stability. A handle 20 is fixedly installed on the surface of the connecting frame 19. The handle 20 is made of austenitic stainless steel. Austenitic stainless steel has excellent corrosion resistance and strength and is suitable for harsh industrial environments. The handle 20 is fixed to the connecting frame 19 by bolts or welding to ensure that it will not loosen or fall off during use.
[0028] Working principle: the diesel engine cylinder head is placed in the clamping frame 10, then fastened through the clamp 11, then the drill bit 5 is driven to rotate through the motor 4, and the electric sliding table 3 slides downward at the same time, so that the diesel engine cylinder head can be drilled by the drill bit 5, when it is necessary to drill the other side, the worker only needs to pull the connecting plate 15, the connecting plate 15 can drive the plug rod 13 to move away from the plug hole 14, then the clamping frame 10 is released, and then the clamping frame 10 is rotated by one hundred and eighty degrees, then the connecting plate 15 is loosened, and then the connecting plate 15 can be driven to move by the tension spring 16, so that the plug rod 13 can be inserted into the plug hole 14, and the clamping frame 10 is limited, the connecting plate 15 and the plug rod 13 mechanism can be manually pulled, so that the worker can easily complete the turning of the diesel engine cylinder head through simple operation, without the need for complicated tools or tedious disassembly and assembly procedures, which greatly simplifies the operation process, improves the ease of use and working efficiency of the equipment, and the traditional equipment usually needs to disassemble the cylinder head and then reassemble it on the other side for punching, the clamping frame 10 is designed to rotate by one hundred and eighty degrees, so that the cylinder head can be quickly turned and punched without disassembly, which saves time and improves working efficiency, after the diesel engine cylinder head is processed, the worker can push the connecting frame 19 upward through the pull handle 20, so that the vertical rod 17 can be driven to move upward, and then the vertical rod 17 can drive the top plate 18 to move, when the top plate 18 moves upward, the diesel engine cylinder head can be pushed upward, so that the diesel engine cylinder head can be conveniently pushed out, and the diesel engine cylinder head is supported, when the pull handle 20 is loosened, the top plate 18 is automatically reset downward due to the action of gravity, the top plate 18 can automatically push out the processed diesel engine cylinder head upward through the pull handle 20, so that the problem of complex manual disassembly in the traditional method is solved. The ejection function makes the disassembly of the cylinder head more convenient, greatly shortens the operation time and improves the working efficiency, and through the design that the vertical rod 17 and the top plate 18 are driven by the pull handle 20, the worker can easily complete the ejection of the cylinder head through simple operation, avoids the heavy work of manually lifting the cylinder head in the traditional method, reduces the labor intensity of the workers, especially for the heavy cylinder head, this design significantly reduces the work burden, and after the pull handle 20 is loosened, the top plate 18 can be automatically reset due to the action of gravity, without the need for additional reset operation, and the top plate 18 can provide uniform support during the process of pushing out the cylinder head upward, avoids the damage of the cylinder head that may be caused by direct manual pulling or uneven force, especially provides good protection for the surface and edge of the precisely processed cylinder head.
[0029] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any other form. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes for application in other fields. However, any simple modification, equivalent change and modification of the above embodiment made according to the technical essence of the present invention without departing from the content of the technical solution of the present invention shall still fall within the scope of protection of the technical solution of the present invention.
Claims
1. A drilling device for manufacturing a diesel engine cylinder head, comprising a base (1), characterized in that: A hydraulic cylinder (6) is fixedly mounted on the top surface of the base (1), a tray (7) is mounted on the output end of the hydraulic cylinder (6), a vertical plate (8) is fixedly mounted on the top surface of the tray (7), a rotating rod (9) is provided through the surface of the vertical plate (8), a clamping frame (10) is fixedly mounted on one end of the rotating rod (9), a clamp (11) is mounted on the side of the clamping frame (10), a side block (12) is fixedly mounted on the other end of the rotating rod (9), an insertion rod (13) is provided through the surface of the side block (12), a connecting plate (15) is fixedly mounted on one end of the insertion rod (13), and a tension spring (16) is fixedly mounted between the connecting plate (15) and the side block (12).
2. The drilling equipment for manufacturing a diesel engine cylinder head according to claim 1, characterized in that: The rotating rod (9) is connected to the vertical plate (8) in a rotational manner, and the inserting rod (13) is connected to the side block (12) in a sliding manner.
3. The drilling equipment for manufacturing a diesel engine cylinder head according to claim 1, characterized in that: The clamps (11) are symmetrically distributed on the sides of the clamping frame (10).
4. The drilling equipment for manufacturing a diesel engine cylinder head according to claim 1, characterized in that: A bracket (2) is fixedly mounted on the top surface of the base (1), an electric slide (3) is mounted on the surface of the bracket (2), a motor (4) is fixedly mounted on the top surface of the electric slide (3), and a drill bit (5) is mounted on the output end of the motor (4).
5. The drilling equipment for manufacturing a diesel engine cylinder head according to claim 1, characterized in that: The bottom surface of the tray (7) is provided with a lifting mechanism, and the lifting mechanism includes a vertical rod (17), the vertical rod (17) is provided through the surface of the tray (7), the top end of the vertical rod (17) is fixedly mounted with a top plate (18), and the bottom end of the vertical rod (17) is fixedly mounted with a connecting frame (19).
6. The drilling equipment for manufacturing a diesel engine cylinder head according to claim 5, characterized in that: A pull handle (20) is fixedly mounted on the surface of the connecting frame (19), and the material of the pull handle (20) is austenitic stainless steel.
7. The drilling equipment for manufacturing a diesel engine cylinder head according to claim 5, characterized in that: The vertical rod (17) is slidably connected to the tray (7).