Novel disc tool magazine
By introducing servo drive and protection mechanism into the disc tool magazine, the problem of impurities easily adhering to the tool holder is solved, all-round protection of the tool holder is achieved, and the installation accuracy and processing quality are improved.
Patent Information
- Application Number
- CN202422798022.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-15
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-11-15
AI Technical Summary
The existing disc tool magazine has poor protection effect on the static tool holder, which makes it easy for impurities to adhere to the surface of the tool holder, affecting the subsequent installation accuracy and processing quality.
A new disc tool magazine was designed, which included a servo drive mechanism and a protection mechanism, including a disc baffle, a tool holder protection assembly, a mounting port side baffle assembly and a baffle cover. These components can provide all-round protection for the tool holder to prevent impurities from sputtering and adhering, and can be automatically opened and closed by a reset assembly to facilitate tool holder replacement.
It effectively prevents impurities from adhering to the surface of the tool holder, ensures the cleanliness of the tool holder, improves the subsequent installation accuracy and processing quality, and meets the needs of efficient processing.
Smart Images

Figure CN223419009U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of CNC processing equipment, in particular to a novel disc tool magazine. Background Art
[0002] At present, the tool magazines of CNC machining centers on the market generally use ordinary motors to drive roller cams to drive ball-type indexing mechanisms to index and achieve tool change. This type of tool magazine is also used in drilling and tapping machining centers, but this type of tool magazine has the following main disadvantages: First, ordinary motors, roller cams, and ball-type indexing mechanisms mainly rely on sensors for positioning, which has low positioning accuracy and a high failure rate. In addition, iron filings, oil stains, etc. often adhere to the sensors, causing false alarms in the equipment and affecting processing efficiency. Second, the roller cam transmission torque is small, the speed is slow, and the transmission ratio is also small. The roller cam is a consumable part, wears quickly, has a short service life, and is prone to motor burnout, resulting in high maintenance costs. Third, the fastest tool change speed of a conventional tool magazine is within 2 seconds, which can no longer meet the current requirements for efficient processing.
[0003] In response to the above problems, publication number CN201710254583.4 discloses an intelligent high-precision fast tool-changing servo tool magazine, which uses a servo motor as a power drive and a reduction device as a reduction transmission. It has precise positioning and can increase the tool-changing speed by 4-5 times, which is beneficial to improving the efficiency and processing accuracy of the entire drilling and tapping process. However, the tool magazine still has the following problems: the existing tool magazine only uses the motor cover and the cutter head cover to store and protect the tool holder. When the cutter head cover is provided with a recess, the tool holder stationary in the tool magazine is exposed outside the machining center. When the machining center is working, it will generate chips or coolant splashing, causing the surface of the tool holder stationary on the tool magazine to adhere to the impurities of chips or coolant. Due to the impurities on the surface of the tool holder, the subsequent installation accuracy of the tool holder with the spindle is affected, thereby affecting the subsequent machining accuracy. Utility Model Content
[0004] This utility model is aimed at the current technical deficiencies and provides a new disc tool magazine, which aims to solve the technical problems in the existing technology that the disc tool magazine has poor protection effect on the static tool handle, which easily causes impurities to adhere to the surface of the tool handle and reduces the installation accuracy.
[0005] The technical solution adopted by the present invention to achieve the above-mentioned purpose is:
[0006] A new type of disc cutter magazine comprises a support and a cutter disc device, the cutter disc device is arranged on the support; the cutter disc device comprises a servo driving mechanism and a protection mechanism; the protection mechanism comprises a disc baffle, a plurality of cutter handle protection components, a mounting port side baffle component and a baffle cover, the disc baffle is arranged on the servo driving mechanism; the support is provided with a mounting seat, the baffle cover is provided on the mounting seat, a plurality of the cutter handle protection components are arranged on the disc baffle and between the disc baffle and the baffle cover.
[0007] Further improvement, the support is provided with a mounting plate, the mounting plate is provided with a mounting seat one; the servo driving mechanism comprises a motor, a protractor and a worm linkage component, the mounting plate is provided with a fixed column, the protractor is arranged on the fixed column, and a bearing component is arranged between the protractor and the fixed column; the motor is arranged on the mounting plate, the worm linkage component is arranged on the mounting seat one, the motor is connected with the worm linkage component, the protractor is provided with a plurality of balls, the balls are connected with the worm linkage component to form a linkage connection.
[0008] Further improvement, the protractor is provided with a disc, the disc is provided with a plurality of cutter holders arranged in an annular array; the cutter handle protection components are respectively arranged on the side surfaces of the cutter holders; the cutter handle protection components each comprise a frame and a baffle, the frame is provided with a sliding groove, the baffle is arranged in the sliding groove, the baffle can be moved along the direction of the sliding groove to open above the baffle one, so as to expose the cutter holder from the dormitory notch.
[0009] Further improvement, a reset component is arranged between the baffle and the frame; the reset component comprises a plurality of springs, the baffle is provided with a fixed part one, the edges of the frame are respectively provided with fixed parts two, one end of each of the springs is connected with the fixed part one, the other end of each of the springs is connected with the fixed part two.
[0010] Further improvement, the fixed column is provided with a support one, the support one is provided with an air cylinder, the driving shaft of the air cylinder is provided with a buckle, the buckle is provided with a groove one, both ends of the groove one are provided with a through port one, the through port one is used for the passing of the fixed column.
[0011] Further improvement, the mounting seat comprises two mounting blocks arranged in mirror image; the baffle cover comprises a bottom plate and a warehouse plate, the bottom plate is fixed on the two mounting blocks, one side line of the warehouse plate is connected with the bottom plate and arranged on the bottom plate, a protection warehouse channel is arranged between the bottom plate and the warehouse plate, the head end and the tail end of the protection warehouse channel are each provided with an opening; the bottom plate and the warehouse plate are each provided with an entry port.
[0012] As a further improvement, the head end and the tail end of the warehouse plate are each provided with a mounting seat 2, and the mounting seat 2 is provided with a guide groove 1; the mounting port side baffle assembly includes two cylinders 1, and the cylinders 1 are respectively arranged on the inner side surface of the mounting seat 2, and the driving shafts of the cylinders 1 are each provided with an angle block, and the corner blocks are each provided with a baffle 2, and the baffle 2 is respectively arranged in the guide groove 1, and the baffle 2 can move along the direction of the guide groove 1.
[0013] As a further improvement, the bracket is further provided with a second mounting plate, and the second mounting plate is rotatably connected to the bracket.
[0014] As a further improvement, the first fixing portion and the second fixing portion may be a fixing through hole or a fixing column; the fixing column may be a fixing column with a limit block or a fixing column with a through hole.
[0015] The frame is a concave frame or a frame composed of two slats; the slide groove is provided on the inner side of the frame; when the frame is a concave frame, the concave frame is provided with a notch, and a baffle is provided at the rear end of the notch, and the baffle is provided above the baffle when opened;
[0016] When the frame is composed of two slats, the tail ends of the two slats are provided with through openings, and the through openings are used for extending the baffle when it is opened; and the tail ends of the two slats are provided with limit blocks, and both sides of the head end of the baffle are provided with limit blocks.
[0017] Compared with the prior art, the above one or more technical solutions in the new disc tool magazine provided by the embodiment of the present invention have at least one of the following technical effects:
[0018] The utility model provides a knife handle protection component for respectively performing a single outer side anti-sputtering protection on the knife handle, and is combined with a reset component to realize automatic opening and closing, which is convenient for subsequent knife handle replacement; by providing a protection warehouse, the knife handle can be transported in the protection warehouse while being better protected from the sputtering and adhesion of external impurities, thereby ensuring the cleanliness of the static knife handle; by providing an installation port side baffle component for closing protection when the knife handle is received in the protection groove, the opening is closed or opened, and the knife handle stationary in the protection warehouse is better protected, and the cleanliness of the knife handle is kept, thereby ensuring the subsequent installation accuracy and the subsequent processing quality and accuracy of the knife handle. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the embodiments or descriptions of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.
[0020] Figure 1 This is a schematic diagram of the overall structure of the new disc tool magazine of this embodiment;
[0021] Figure 2 This is a schematic diagram of the new disc tool magazine from another perspective of this embodiment;
[0022] Figure 3 This is a schematic diagram of the new disc tool magazine exploded in this embodiment;
[0023] Figure 4 Schematic diagram of the structure of the baffle cover of this embodiment;
[0024] Figure 5 This is a schematic structural diagram of the knife handle protection assembly of this embodiment;
[0025] Figure 6 is another structural schematic diagram of the knife handle protection assembly of this embodiment;
[0026] Figure 7 This is a schematic structural diagram of the mounting port side baffle assembly of this embodiment;
[0027] Figure 8 This is a schematic diagram of the connection between the bracket 1 and the cylinder of this embodiment;
[0028] Figure 9 This is a schematic diagram of another usage state of the new disc tool magazine of this embodiment. DETAILED DESCRIPTION
[0029] The following description is merely a preferred embodiment of the present invention and does not limit the scope of protection of the present invention.
[0030] For example, see the attached Figures 1 to 9 A new disc tool magazine 1 includes a bracket 2 and a cutter disc device 3, and the cutter disc device 3 is arranged on the bracket 2; the cutter disc device 3 includes a servo drive mechanism 4 and a protection mechanism 5; the protection mechanism 5 includes a disc baffle 6, multiple tool handle protection components 7, a mounting port side baffle component 8 and a baffle cover 9, and the disc baffle 6 is arranged on the servo drive mechanism 4; the bracket 2 is provided with a mounting seat 20, and the baffle cover 9 is provided on the mounting seat 20, and multiple tool handle protection components 7 are arranged on the disc baffle 6, and are arranged between the disc baffle 6 and the baffle cover 9.
[0031] The bracket 2 is provided with a mounting plate 21, and the mounting plate 21 is provided with a mounting seat 22; the servo drive mechanism 4 includes a motor 40, a dividing plate 41 and a worm linkage assembly 42, the mounting plate 21 is provided with a fixing column 210, the dividing plate 41 is arranged on the fixing column 210, and a bearing assembly is provided between the dividing plate 41 and the fixing column 210; the motor 40 is arranged on the mounting plate 21, and the worm linkage assembly 42 is arranged on the mounting seat 22, the motor 40 is connected to the worm linkage assembly 42, the dividing plate 41 is provided with a plurality of balls 410, the balls 410 are connected to the worm linkage assembly 42 to form a linkage connection, the worm linkage assembly 42 includes a worm and a reducer, and the servo drive mechanism 4 is used to drive the rotation of the disc baffle 6 and the dividing plate 41.
[0032] The indexing plate 41 is provided with a disc 411, and the disc 411 is provided with a plurality of knife clamps 412 arranged in a circular array. The knife clamp 412 is an elastic knife clamp, and the knife clamp 412 includes a corner block 1 and two clamping blocks. The clamping blocks are provided with a rotating shaft for storage. The middle of the two clamping blocks are respectively arranged on the rotating shaft to form a scissors structure. A spring 2 is provided between the tail end of the clamping block and the corner block 1. The head end of the clamping block is provided with a guide wheel, and the corner block 1 is provided with an arc-shaped bayonet; the tool handle protection assembly 7 is respectively It is arranged on the outer surface of the tool clamp 412; the tool handle protection assembly 7 includes a frame 70 and a baffle 71, the frame 70 is provided with a slide groove 701, and the baffle 71 is arranged in the slide groove 701, and the baffle 71 can be moved and opened along the direction of the slide groove 701, thereby exposing the tool clamp 412 from the dormitory recess 700. The tool handle protection assembly 7 is used to protect the tool handle separately, and can facilitate subsequent tool handle replacement actions to ensure the normal use of the new disc tool magazine 1.
[0033] A reset assembly 72 is provided between the baffle 71 and the frame 70; the reset assembly 72 includes a plurality of springs, the baffle 71 is provided with a fixing portion 1 710, and fixing portions 2 703 are respectively provided on both sides of the edge of the frame 70, one end of the spring is connected to the fixing portion 1 710, and the other end of the spring is respectively connected to the fixing portion 2 703, and the reset assembly 72 is used for automatically resetting and closing the baffle 71 after it is opened, so as to better protect the knife handle in the warehouse.
[0034] The fixed column 210 is provided with a bracket 10, and the bracket 10 is provided with a cylinder 11. The driving shaft of the cylinder 11 is provided with a buckle block 12, and the buckle block 12 is provided with a groove 1. Both ends of the groove 1 are provided with a through-port 1, and the through-port 1 is used for the passage of the fixed column 210. The cylinder 11 is used to assist in driving the baffle 71 to open when the return force of the spring is greater than the thrust when the machine tool replaces the tool handle, thereby exposing the tool handle, realizing the tool handle replacement action, and realizing the installation or disassembly of the tool handle.
[0035] The mounting seat 20 includes two mounting blocks that are arranged in a mirror-like manner; the baffle outer cover 9 includes a base plate 90 and a storage plate 91, the base plate 90 is fixed on the two mounting blocks, and one edge of the storage plate 91 is connected to the base plate 90 and is arranged on the base plate 90, and a protective storage channel 92 is provided between the base plate 90 and the storage plate 91, and the head end and the tail end of the protective storage channel 92 are both provided with openings 920; the base plate 90 and the storage plate 91 are both provided with a knife feed port 13, and the protective storage channel 92 allows the knife handle to be transported in the protective storage channel 92 while better protecting the knife handle from the sputtering and adhesion of external impurities, ensuring the cleanliness of the knife handle, thereby ensuring the subsequent installation accuracy and effect.
[0036] The head end and the tail end of the magazine 91 are both provided with a mounting seat 2 911, and the mounting seat 2 911 is provided with a guide groove 1; the mounting port side baffle assembly 8 includes two cylinders 1 80, and the cylinders 1 80 are respectively arranged on the inner side surfaces of the mounting seat 2 911, and the driving shafts of the cylinders 1 80 are each provided with an angle block, and the angle blocks are each provided with a baffle 2 800, and the baffle 2 800 is respectively arranged in the guide groove 1, and the baffle 2 800 can be moved along the direction of the guide groove 1. The mounting port side baffle assembly 8 is used for closing and protecting when the tool handle is received in the protective groove, and is opened to send out the tool handle when the tool needs to be changed, thereby improving the effect of preventing chips and other impurities, and better protecting the cleanliness of the tool handle, thereby ensuring the subsequent installation accuracy and the subsequent processing quality and accuracy of the tool handle.
[0037] The bracket 2 is also provided with a second mounting plate, and the second mounting plate is rotatably connected to the bracket 2. The second mounting plate is provided with a lifting ring. The second mounting plate is used to connect to the machine tool. The rotatable connection includes two bearing shafts, and the bearing shafts are provided with locking brake nuts; the bearing shafts are used to adjust the inclination angle of the new disc tool magazine 1.
[0038] The first fixing portion 710 and the second fixing portion 703 can be a fixing through hole or a fixing column; the fixing column can be a fixing column with a limit block or a fixing column with a through hole.
[0039] The working principle of the present invention is as follows: when working, the indexing plate rotates the tool clamp to the feed port. When in action, the main shaft of the machine tool moves toward the feed port, pushing the baffle to open. When the thrust is small, the cylinder is installed to assist in opening the baffle. The cylinder pulls the baffle open, and then the main shaft releases the tool holder, and the tool clamp clamps the tool holder. Then, the main shaft is reset, the baffle is reset, the installation port side baffle assembly is opened, and the servo drive mechanism drives the disc baffle, the tool clamp and the tool holder protection assembly to move the other tool holder toward the feed port, and the disassembled tool holder is put into the protection warehouse. Then the main shaft moves toward the feed port, pushing the baffle to open, and then clamping the tool holder. After clamping, it is reset, the baffle is reset, and at the same time, the installation port side baffle assembly is closed, the machine tool works, and the entire tool changing process is completed.
[0040] The utility model provides a knife handle protection component for respectively performing a single outer side anti-sputtering protection on the knife handle, and is combined with a reset component to realize automatic opening and closing, which is convenient for subsequent knife handle replacement; by providing a protection warehouse, the knife handle can be transported in the protection warehouse while being better protected from the sputtering and adhesion of external impurities, thereby ensuring the cleanliness of the static knife handle; by providing an installation port side baffle component for closing and protecting when the knife handle is received in the protection groove, the opening is closed or opened, and the knife handle stationary in the protection warehouse is better protected, and the cleanliness of the knife handle is kept, thereby ensuring the subsequent installation accuracy and the subsequent processing quality and accuracy of the knife handle.
[0041] The frame 70 is a concave frame or a frame composed of two slats; the slide groove 701 is provided on the inner side of the frame; when the frame 70 is a concave frame, the concave frame is provided with a notch 700, and a baffle 1 702 is provided at the rear end of the notch 700. When the baffle 701 is opened, it is disposed above the baffle 1 701;
[0042] When the frame 70 is a frame composed of two slats, the tail ends of the two slats are provided with a through opening 703, and the through opening 703 is used for the extension of the baffle 701 when it is opened; and the tail ends of the two slats are provided with a limit block, and both sides of the head end of the baffle 701 are provided with a limit block 1.
[0043] The present invention is not limited to the above-mentioned embodiments. Other new disc tool magazines obtained by adopting the same or similar structures or devices as the above-mentioned embodiments of the present invention are within the protection scope of the present invention.
Claims
1. A new disc tool magazine, characterized by: The new disc tool magazine includes a bracket and a cutter disc device, and the cutter disc device is arranged on the bracket; the cutter disc device includes a servo drive mechanism and a protection mechanism; the protection mechanism includes a disc baffle, multiple tool handle protection components, a mounting port side baffle component and a baffle cover, and the disc baffle is arranged on the servo drive mechanism; the bracket is provided with a mounting seat, and the baffle cover is provided on the mounting seat, and multiple tool handle protection components are provided on the disc baffle and between the disc baffle and the baffle cover.
2. The novel disc tool magazine according to claim 1 is characterized in that: The bracket is provided with a mounting plate, and the mounting plate is provided with a mounting seat 1; the servo drive mechanism includes a motor, a dividing plate and a worm linkage assembly, the mounting plate is provided with a fixed column, the dividing plate is arranged on the fixed column, and a bearing assembly is provided between the dividing plate and the fixed column; the motor is arranged on the mounting plate, and the worm linkage assembly is arranged on the mounting seat 1, the motor is connected to the worm linkage assembly, the dividing plate is provided with a plurality of balls, and the balls are connected to the worm linkage assembly to form a linkage connection.
3. The novel disc tool magazine according to claim 2 is characterized in that: The dividing plate is provided with a circular disc, and the circular disc is provided with a plurality of tool clamps arranged in a circular array; the tool handle protection components are respectively arranged on the sides of the tool clamps; the tool handle protection components include a frame and a baffle, the frame is provided with a slide groove, and the baffle is arranged in the slide groove, and the baffle can be moved along the direction of the slide groove to open above the baffle one, thereby exposing the tool clamp from the dormitory recess.
4. The novel disc tool magazine according to claim 3 is characterized in that: A reset assembly is provided between the baffle and the frame; the reset assembly includes multiple springs, the baffle is provided with a fixing part 1, and fixing parts 2 are respectively provided on both sides of the edge of the frame, one end of the spring is connected to the fixing part 1, and the other end of the spring is respectively connected to the fixing part 2.
5. The novel disc tool magazine according to claim 4 is characterized in that: The fixing column is provided with a bracket 1, the bracket 1 is provided with a cylinder, the driving shaft of the cylinder is provided with a buckle block, the buckle block is provided with a groove 1, and both ends of the groove 1 are provided with a through-port 1, and the through-port 1 is used for the passage of the fixing column.
6. The novel disc tool magazine according to any one of claims 4 or 5, characterized in that: The mounting seat includes two mounting blocks arranged in mirror image to each other; the baffle cover includes a base plate and a bin plate, the base plate is fixed on the two mounting blocks, one edge of the bin plate is connected to the base plate and is arranged on the base plate, a protective bin channel is provided between the base plate and the bin plate, the head end and the tail end of the protective bin channel are both provided with openings; the base plate and the bin plate are both provided with a cutting edge.
7. The novel disc tool magazine according to claim 6 is characterized in that: The head end and the tail end of the warehouse plate are both provided with a mounting seat 2, and the mounting seat 2 is provided with a guide groove 1; the mounting port side baffle assembly includes two cylinders 1, and the cylinders 1 are respectively arranged on the inner side surface of the mounting seat 2, and the driving shafts of the cylinders 1 are each provided with an angle block, and the corner blocks are each provided with a baffle 2, and the baffle 2 is respectively arranged in the guide groove 1, and the baffle 2 can move along the direction of the guide groove 1.
8. The novel disc tool magazine according to claim 7 is characterized in that: The bracket is further provided with a second mounting plate, and the second mounting plate is rotatably connected to the bracket.
9. The novel disc tool magazine according to claim 8 is characterized in that: The first fixing portion and the second fixing portion may be a fixing through hole or a fixing column; the fixing column may be a fixing column with a limit block or a fixing column with a through hole.
10. The novel disc tool magazine according to claim 3 is characterized in that: The frame is a concave frame or a frame composed of two slats; the slide groove is provided on the inner side of the frame; when the frame is a concave frame, the concave frame is provided with a notch, and a baffle is provided at the rear end of the notch, and the baffle is provided above the baffle when opened; When the frame is composed of two slats, the tail ends of the two slats are provided with through openings, and the through openings are used for extending the baffle when it is opened; and the tail ends of the two slats are provided with limit blocks, and both sides of the head end of the baffle are provided with limit blocks.
Citation Information
Patent Citations
Intelligent high-precise rapid tool changing servo tool changer
CN107030511A