Efficient edge grinding device for photovoltaic glass

By designing an efficient photovoltaic glass edge grinding device, using a water pump and nozzle to capture grinding debris, and combining pushing and limiting components, the problem of flying glass debris was solved, achieving a safe and environmentally friendly glass grinding process and the recycling of water resources.

CN223419151UActive Publication Date: 2025-10-10GUIZHOU QIANBO YONGTAI NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202422811946.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-19
Publication Date
2025-10-10
Estimated Expiration
2034-11-19

AI Technical Summary

Technical Problem

The flying glass fragments generated during the polishing process of photovoltaic glass affect the working environment and the safety of workers.

Method used

An efficient photovoltaic glass edge grinding device was designed, which included a grinding mechanism, a dust removal mechanism, and a pushing mechanism. A water pump and a nozzle were used to spray out aqueous solution to capture debris, and the aqueous solution was recycled after being filtered through an isolation screen. The pushing and limiting components were combined to ensure stable glass grinding.

Benefits of technology

It effectively avoids flying glass fragments, protects the working environment and personnel safety, and realizes the recycling of water resources.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of photovoltaic glass processing, in particular to a photovoltaic glass efficient edge grinding device which comprises a table board, a pushing mechanism, a grinding mechanism and a dust removal mechanism, and the pushing mechanism, the grinding mechanism and the dust removal mechanism are arranged on the table board. The grinding mechanism comprises two vertical plates and a grinding assembly and an adjusting assembly which are arranged on the two sides of the vertical plates, the adjusting assembly is used for adjusting the position of the grinding assembly, the adjusting assembly comprises a servo motor and a toothed plate, the servo motor is fixedly installed on the side wall of the vertical plate, and the toothed plate is transversely and slidably connected into the vertical plate; a gear is fixedly installed at the output end of the servo motor and connected with the toothed plate in a meshed mode. The water solution in the water tank is pumped into the flow guide box through the water pump and sprayed out through the spray head, so that the influence of flying glass fragments on the surrounding environment and workers is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic glass processing, in particular to a photovoltaic glass high-efficiency edge grinding device. Background Art

[0002] The main raw materials of photovoltaic glass include soda ash and quartz sand, which have the characteristics of silicate glass with low iron content. Its main function is to serve as the outermost light-transmitting packaging panel of the photovoltaic module, playing a protective role, which directly affects the power generation efficiency and service life of the module. Photovoltaic glass needs to go through splitting, polishing, cleaning and other steps before being put into use.

[0003] During the polishing process of photovoltaic glass, glass fragments produced will fly into the air, causing adverse effects on the surrounding working environment and staff.

[0004] To this end, we propose a photovoltaic glass high-efficiency edge grinding device to solve the above problems. Utility Model Content

[0005] In response to the shortcomings of the existing technology, the utility model provides an efficient photovoltaic glass edge grinding device to solve the technical problem in the existing technology that "glass fragments generated during the grinding process of photovoltaic glass will fly into the air, causing adverse effects on the surrounding working environment and staff."

[0006] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:

[0007] A photovoltaic glass high-efficiency edge grinding device comprises a table top and a pushing mechanism, a grinding mechanism and a dust removal mechanism arranged on the table top.

[0008] The grinding mechanism is used to grind the side of the photovoltaic glass. The grinding mechanism includes two vertical plates and grinding components and adjustment components arranged on both sides of the vertical plates. The adjustment component is used to adjust the position of the grinding component.

[0009] The adjustment assembly includes a servo motor and a gear plate, wherein the servo motor is fixedly mounted on the side wall of the vertical plate, the gear plate is laterally slidably connected in the vertical plate, and a gear is fixedly mounted on the output end of the servo motor, and the gear is meshed with the gear plate;

[0010] The grinding assembly includes a waterproof motor and a grinding wheel, wherein the waterproof motor is fixedly mounted on one end of the tooth plate, and the grinding wheel is fixedly mounted on the output end of the waterproof motor;

[0011] The dust removal mechanism includes a guide box and a water tank. The guide box is fixedly installed between two vertical plates. A plurality of nozzles are fixedly installed at equal intervals on the lower end surface of the guide box. The water tank is fixedly installed on the lower end surface of the table board. A water pump is fixedly installed in the water tank. The water outlet end of the water pump is connected to the guide box through a water pipe. An isolation mesh plate is also provided in the water tank. A water inlet is provided on the side wall of the water tank, and a collection port is provided on the front side wall of the water tank.

[0012] As an optimal technical solution of the present invention, a plurality of drainage grooves are provided on the upper end surface of the table top, one end of the plurality of drainage grooves is commonly connected to a collecting pipe, the other end of the collecting pipe is connected to the liquid inlet, and a roller is provided on the upper end surface of the table top.

[0013] As a preferred technical solution of the present invention, a water filling port and a recovery port are provided on the side wall of the water tank, and a door panel is provided at the recovery port.

[0014] As a preferred technical solution of the present invention, the edging device also includes a pushing mechanism for pushing the photovoltaic glass panel forward. The pushing mechanism includes a pushing component and a limiting component. The pushing component is used to push the limiting component to move.

[0015] As the preferred technical solution of the present invention, the pushing assembly includes a fixed plate, an electric telescopic rod and a push plate, the fixed plate is fixedly mounted on the upper end surface of the table top, the electric telescopic rod is fixedly mounted on the fixed plate, the telescopic end of the electric telescopic rod is fixed on the push plate, and the push plate is slidably connected to the upper end surface of the table top.

[0016] As the preferred technical solution of the present invention, the limiting assembly includes a connecting plate, a telescopic cylinder and a pressure plate. The telescopic cylinder is fixedly mounted on the lower end surface of the connecting plate, the connecting plate is fixedly mounted on the side wall of the push plate, and the telescopic end of the telescopic cylinder is fixedly mounted with a pressure plate.

[0017] The utility model provides a photovoltaic glass high-efficiency edge grinding device, which has the following beneficial effects:

[0018] 1. The water pump draws the aqueous solution in the water tank into the diversion box and sprays it out through the nozzle, thus preventing the flying glass fragments from affecting the surrounding environment and staff;

[0019] 2. The aqueous solution containing glass fragments flows into the drain trough and into the water tank through the collection pipe. The aqueous solution filtered by the isolation mesh is recycled. The glass fragments filtered by the isolation mesh can be taken out by opening the door panel. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Fig. 1 This is a schematic diagram of the front structure of the utility model;

[0021] Fig. 2 This is a schematic structural diagram of the position limiting assembly in the utility model;

[0022] Fig. 3 This is a schematic diagram of the internal structure of the water tank in the utility model.

[0023] In the figure: 1 push plate, 2 fixed plate, 3 roller, 4 drainage trough, 5 tooth plate, 6 waterproof motor, 7 grinding wheel, 8 guide box, 9 nozzle, 10 vertical plate, 11 water pipe, 12 servo motor, 13 water tank, 14 connecting plate, 15 telescopic cylinder, 16 limit groove, 17 pressure plate, 18 table plate, 19 water inlet, 20 isolation mesh plate, 21 liquid inlet, 22 door panel. DETAILED DESCRIPTION

[0024] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0025] Thus, a feature indicated in this specification is intended to illustrate one of the features of one embodiment of the present invention, rather than implying that every embodiment of the present invention must have the described feature. In addition, it should be noted that this specification describes many features. Although certain features can be combined together to illustrate possible system designs, these features can also be used in other, not explicitly described, combinations. Thus, unless otherwise stated, the described combinations are not intended to be limiting.

[0026] The principle and structure of the present invention are described in detail below with reference to the accompanying drawings and embodiments:

[0027] refer to Figs. 1-3 A photovoltaic glass high-efficiency edge grinding device includes a table 18 and a pushing mechanism, a grinding mechanism and a dust removal mechanism arranged on the table 18.

[0028] The grinding mechanism is used to grind the side of the photovoltaic glass. The grinding mechanism includes two vertical plates 10 and grinding components and adjustment components arranged on both sides of the vertical plates 10. The adjustment component is used to adjust the position of the grinding component to facilitate grinding of glass of different specifications.

[0029] The adjustment assembly includes a servo motor 12 and a tooth plate 5. The servo motor 12 is fixedly mounted on the side wall of the vertical plate 10. The tooth plate 5 is laterally slidably connected to the vertical plate 10. A gear is fixedly mounted on the output end of the servo motor 12. The gear is meshed with the tooth plate 5. The servo motor 12 drives the gear to rotate and thereby drives the tooth plate 5 to move, thereby adjusting the position of the grinding assembly left and right.

[0030] The grinding assembly includes a waterproof motor 6 and a grinding wheel 7. The waterproof motor 6 is fixedly mounted on one end of the tooth plate 5, and the grinding wheel 7 is fixedly mounted on the output end of the waterproof motor 6. The waterproof motor 6 drives the grinding wheel 7 to rotate through the output end, and the side of the glass can be ground.

[0031] The dust removal mechanism includes a guide box 8 and a water tank 13. The guide box 8 is fixedly installed between the two vertical plates 10. A plurality of nozzles 9 are fixedly installed at equal intervals on the lower end surface of the guide box 8. The water tank 13 is fixedly installed on the lower end surface of the table 18. A water pump is fixedly installed in the water tank 13. The water outlet of the water pump is connected to the guide box 8 through a water pipe 11. An isolation mesh plate 20 is also provided in the water tank 13. A water injection port is provided on the side wall of the water tank 13 to inject water into the water tank 13 from the outside. A liquid inlet 21 is provided on the front side wall of the water tank 13. The table The upper end surface of 18 is provided with a plurality of drainage grooves 4, one end of the plurality of drainage grooves 4 is connected to a collecting pipe, the other end of the collecting pipe is communicated with the liquid inlet 21, and the water sprayed by the nozzle 9 will take away the debris dropped from the glass during grinding, flow into the collecting pipe through the drainage groove 4, and finally enter the water tank 13 through the liquid inlet 21. After being filtered through the isolation mesh plate 20, the solution can be pumped into the guide box 8 again by the water pump for recycling. The upper end surface of the table board 18 is provided with a roller 3, and the glass is placed here to facilitate the quick placement of the glass in the designated position.

[0032] A water inlet 19 and a recovery port are provided on the side wall of the water tank 13 , and a door panel 22 is provided at the recovery port. The glass fragments can be easily and quickly removed by opening and closing the door panel 22 .

[0033] The edging device further includes a pushing mechanism for pushing the photovoltaic glass panel forward. The pushing mechanism includes a pushing component and a limiting component. The pushing component is used to push the limiting component to move.

[0034] Among them, the pushing component includes a fixed plate 2, an electric telescopic rod and a push plate 1. The fixed plate 2 is fixedly installed on the upper end surface of the table board 18, the electric telescopic rod is fixedly installed on the fixed plate 2, the telescopic end of the electric telescopic rod is fixed on the push plate 1, and the push plate 1 is slidably connected to the upper end surface of the table board 18.

[0035] Among them, the limiting assembly includes a connecting plate 14, a telescopic cylinder 15 and a pressure plate 17. The telescopic cylinder 15 is fixedly mounted on the lower end surface of the connecting plate 14, and the connecting plate 14 is fixedly mounted on the side wall of the push plate 1. The telescopic end of the telescopic cylinder 15 is fixedly mounted on the pressure plate 17. Two limiting grooves 16 are provided on the side wall of 1, and 17 is slidably connected in the limiting groove 16 through two limiting blocks.

[0036] Specifically, the glass is pushed to the front of the push plate 1 by the roller 3, and then the telescopic cylinder 15 is started. The telescopic cylinder 15 pushes the pressing plate 17 downward to press on the upper end surface of the glass to prevent the glass from being displaced during the movement of the upper end surface of the table board 18;

[0037] Then, the electric telescopic rod pushes the push plate 1 forward, causing the front of the push plate 1 to slide forward at a uniform speed;

[0038] Next, the servo motor 12 adjusts the tooth plate 5 through the gear, so that the waterproof motor 6 at the end of the tooth plate drives the grinding wheel 7 to rotate and approach the edge of the glass. After the grinding wheel 7 contacts the edge of the glass, it begins to grind the edge of the glass, generating debris;

[0039] At this time, the water pump draws the aqueous solution in the water tank 13 into the guide box 8 and sprays it out through the nozzle 9, thus preventing the flying glass fragments from affecting the surrounding environment and staff.

[0040] Finally, the aqueous solution containing glass fragments flows into the drainage trough 4 and flows into the water tank 13 through the collection pipe. The aqueous solution filtered by the isolation mesh plate 20 is recycled. The glass fragments filtered by the isolation mesh plate 20 can be taken out by opening the door panel 22.

[0041] The above description is merely a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any person skilled in the art can easily conceive of various equivalent modifications or substitutions within the technical scope disclosed in the present invention, and such modifications or substitutions are intended to be within the scope of protection of the present invention. Therefore, the scope of protection of the present invention shall be subject to the scope of protection of the claims.

Claims

1. A photovoltaic glass high-efficiency edge grinding device, comprising a table (18) and a pushing mechanism, a grinding mechanism and a dust removal mechanism arranged on the table (18), characterized in that: The grinding mechanism is used for grinding the side of the photovoltaic glass, and the grinding mechanism comprises two vertical plates (10) and grinding components and adjustment components arranged on both sides of the vertical plates (10), and the adjustment components are used for adjusting the position of the grinding components; The adjustment assembly comprises a servo motor (12) and a tooth plate (5), wherein the servo motor (12) is fixedly mounted on a side wall of the vertical plate (10), the tooth plate (5) is laterally slidably connected in the vertical plate (10), and a gear is fixedly mounted on the output end of the servo motor (12), and the gear is meshedly connected to the tooth plate (5); The grinding assembly comprises a waterproof motor (6) and a grinding wheel (7), wherein the waterproof motor (6) is fixedly mounted on one end of the tooth plate (5), and the grinding wheel (7) is fixedly mounted on the output end of the waterproof motor (6); A dust removal mechanism comprises a guide box (8) and a water tank (13), wherein the guide box (8) is fixedly installed between two vertical plates (10), a plurality of nozzles (9) are fixedly installed at equal intervals on the lower end surface of the guide box (8), the water tank (13) is fixedly installed on the lower end surface of the table board (18), a water pump is fixedly installed in the water tank (13), the water outlet end of the water pump is communicated with the guide box (8) through a water pipe (11), an isolation mesh plate (20) is further provided in the water tank (13), a water injection port (19) is provided on the side wall of the water tank (13), and a collection port is provided on the front side wall of the water tank (13).

2. The photovoltaic glass high-efficiency edge grinding device according to claim 1, characterized in that: The upper end surface of the table top (18) is provided with a plurality of drainage grooves (4), one end of each of the plurality of drainage grooves (4) is connected to a collecting pipe, the other end of the collecting pipe is communicated with a liquid inlet (21), and the upper end surface of the table top (18) is provided with a roller (3).

3. The photovoltaic glass high-efficiency edge grinding device according to claim 1, characterized in that: A water inlet (19) and a recovery port are provided on the side wall of the water tank (13), and a door panel (22) is provided at the recovery port.

4. The photovoltaic glass high-efficiency edge grinding device according to claim 1, characterized in that: The edging device further includes a pushing mechanism for pushing the photovoltaic glass panel forward. The pushing mechanism includes a pushing component and a limiting component. The pushing component is used to push the limiting component to move.

5. The photovoltaic glass high-efficiency edge grinding device according to claim 4, characterized in that: The pushing assembly comprises a fixed plate (2), an electric telescopic rod and a push plate (1); the fixed plate (2) is fixedly mounted on the upper end surface of the table top (18); the electric telescopic rod is fixedly mounted on the fixed plate (2); the telescopic end of the electric telescopic rod is fixed on the push plate (1); and the push plate (1) is slidably connected to the upper end surface of the table top (18).

6. The photovoltaic glass high-efficiency edge grinding device according to claim 5, characterized in that: The limiting assembly comprises a connecting plate (14), a telescopic cylinder (15) and a pressing plate (17); the telescopic cylinder (15) is fixedly mounted on the lower end surface of the connecting plate (14); the connecting plate (14) is fixedly mounted on the side wall of the push plate (1); and the pressing plate (17) is fixedly mounted on the telescopic end of the telescopic cylinder (15).