Precise engraving equipment for tire patterns

Abstract

The utility model relates to the technical field of tire processing equipment, in particular to precise carving equipment for tire patterns, which comprises a placing box, an L-shaped support frame is fixedly mounted at the top of the placing box, a carving knife component capable of being adjusted in multiple directions is mounted on the L-shaped support frame, and a mounting shaft is rotatably mounted at the center of the inner wall of each of the left side and the right side of the placing box. The two mounting shafts are each fixedly connected with a second hydraulic cylinder, and piston rods of the two second hydraulic cylinders are each fixedly connected with a clamping plate. According to the utility model, through the graver assembly which is arranged on the L-shaped support frame and can be adjusted in multiple directions, the surface of the tire can be accurately engraved. And the two mounting shafts in the placing box drive the clamping plates through the second hydraulic cylinders, so that the tire can be firmly clamped, and the stability in the carving process is ensured. And the position of the arc-shaped supporting plate can be finely adjusted through the adjusting knob so as to adapt to tires of different sizes, and the universality and engraving precision of the equipment are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of tire processing equipment, in particular to a tire pattern precision engraving device. Background Art

[0002] In the tire manufacturing industry, tire tread design and engraving are crucial. Tread patterns not only impact the tire's aesthetics but also directly impact its performance, such as grip, drainage, noise reduction, and driving stability. Therefore, efficiently and accurately engraving a well-designed tire pattern has always been a key concern for the tire manufacturing industry.

[0003] Traditional engraving methods also have shortcomings in tire clamping and positioning. If the tire is not clamped securely or positioned accurately during engraving, it can easily lead to deviations in the pattern engraving and even tire damage. This not only affects tire quality but also increases production costs and time.

[0004] Furthermore, traditional tire tread engraving methods often rely on manual or simple mechanical engraving, which present numerous drawbacks. Manual engraving is inefficient, and its accuracy is significantly affected by the worker's skill level, making it difficult to ensure consistent and accurate engraving. While simple mechanical engraving equipment improves engraving efficiency to a certain extent, it often lacks precision or has a limited adjustment range, making it unable to meet the demands of engraving complex patterns. This is particularly true for tires of varying sizes and specifications. Given this, we propose a device for precision tire tread engraving. Utility Model Content

[0005] In order to make up for the above deficiencies, the utility model provides a tire pattern precision engraving device.

[0006] The technical solution of the utility model is:

[0007] A tire pattern precision engraving device comprises a placement box, an L-shaped support frame is fixedly installed on the top of the placement box, a multi-directionally adjustable carving knife assembly is installed on the L-shaped support frame, a mounting shaft is rotatably installed at the center of the left and right inner walls of the placement box, a second hydraulic cylinder is fixedly connected to the two mounting shafts, and the two second hydraulic cylinder piston rods are fixedly connected to a splint, a rotating motor whose output shaft is coaxially fixed with the mounting shaft is fixedly installed on the left outer wall of the placement box, a center disk is fixed at the center of each of the splints, a fixing column is fixed at the top and bottom of the center disk, a threaded rod is connected to the fixing column for sliding up and down, an adjusting knob threadedly connected to the threaded rod is rotatably installed on the top of the fixing column, and an arc plate is fixedly installed on the end of the threaded rod away from the center disk.

[0008] As a preferred technical solution, when the piston rods of the two second hydraulic cylinders are extended to their longest positions, the two clamping plates are brought into close proximity, and the piston rods of the two second hydraulic cylinders move synchronously.

[0009] As a preferred technical solution, the engraving knife assembly includes a secondary adjustment mechanism and a primary adjustment mechanism for driving the secondary adjustment mechanism to move back and forth. The secondary adjustment mechanism is fixedly installed with an installation frame, and an engraving motor is fixedly installed in the installation frame. The engraving knife is coaxially fixed on the output shaft of the engraving motor.

[0010] As a preferred technical solution, the primary adjustment mechanism includes a support plate symmetrically fixedly connected to the top of the L-shaped support frame, a first screw rod is rotatably installed between the two support plates, and a first adjustment motor with an output shaft coaxially fixed to the first screw rod is fixedly installed on one of the support plates.

[0011] As an optimal technical solution, the secondary adjustment mechanism includes a U-shaped frame, a driving block threadedly connected to the first screw rod is fixedly installed at the top center of the U-shaped frame, and a strip groove slidingly connected to the driving block is opened on the L-shaped support frame.

[0012] As an optimal technical solution, a second screw rod is rotatably installed in the U-shaped frame, a movable block is threadedly connected to the second screw rod, the top of the movable block is slidingly connected to the inner wall of the top of the U-shaped frame, and a second adjusting motor with an output shaft coaxially fixed to the second screw rod is fixedly installed on the outer wall of the U-shaped frame.

[0013] As a preferred technical solution, the bottom of the movable block is fixedly connected to a first hydraulic cylinder, and the mounting frame is fixedly mounted on the bottom of the first hydraulic cylinder.

[0014] As a preferred technical solution, a support leg is fixedly installed at each of the four corners of the bottom of the storage box.

[0015] Compared with the prior art, the beneficial effects of the present invention are:

[0016] The present invention enables precise engraving of the tire surface through a multi-directionally adjustable engraving knife assembly mounted on an L-shaped support frame. Two mounting shafts within the placement box drive the clamping plate via a second hydraulic cylinder, which can firmly clamp the tire and ensure stability during the engraving process. The provision of a rotary motor allows the tire to rotate during the engraving process, facilitating the engraving knife assembly to carve complex patterns on the tire surface. The combined design of the center disc, fixed column, threaded rod, and arc-shaped support plate allows the tire to be more securely supported and positioned, and the position of the arc-shaped support plate can be fine-tuned by adjusting the knob to accommodate tires of different sizes, thereby improving the versatility and engraving accuracy of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the internal structure of the storage box in the present invention;

[0019] Figure 3 This is a schematic structural diagram of the secondary adjustment mechanism in the present utility model;

[0020] Figure 4 For this utility model Figure 1 Enlarged view of point A in the middle;

[0021] The meaning of each number in the figure is:

[0022] 1. Placement box; 10. Rotating motor; 11. Clamp; 12. Arc plate; 13. Mounting shaft; 14. Second hydraulic cylinder; 15. Center disk; 16. Fixed column; 17. Threaded rod; 18. Adjustment knob; 2. Support legs; 3. L-shaped support frame; 30. Strip groove; 31. Support plate; 32. First screw rod; 33. First adjustment motor; 4. Secondary adjustment mechanism; 40. U-shaped frame; 41. Drive block; 42. Movable block; 43. First hydraulic cylinder; 44. Mounting frame; 45. Engraving motor; 46. Engraving knife; 47. Second adjustment motor; 48. Second screw rod. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] See also Figures 1-4 , the utility model provides a technical solution:

[0025] The utility model provides a kind of tyre pattern precision engraving equipment, including placing box 1, L-shaped support frame 3 is fixedly installed on the top of placing box 1, and the engraving tool assembly of being multi-directionally adjusted is installed on L-shaped support frame 3, one installation shaft 13 is rotatably installed in the center of the inner wall of left and right sides of placing box 1, one second hydraulic cylinder 14 is fixedly connected on two installation shafts 13, the piston rod of two second hydraulic cylinders 14 is fixedly connected with one clamping plate 11, output shaft and installation shaft 13 coaxially fixed rotary motor 10 is fixedly installed on the outer wall of left side of placing box 1, the center of each clamping plate 11 is fixed with one center disc 15, one fixed column 16 is fixed on the top and bottom of center disc 15, a threaded rod 17 is slidably connected in fixed column 16, adjusting knob 18 is rotatably installed on the top of fixed column 16 and is screw-connected with threaded rod 17, one arc plate 12 is fixedly installed on the end of threaded rod 17 away from center disc 15.The engraving tool assembly of being multi-directionally adjusted on L-shaped support frame 3 can realize the accurate engraving to tyre surface.Two installation shafts 13 in placing box 1 can be firmly clamped tyre by the driving clamping plate 11 of second hydraulic cylinder 14, and the stability in the process of engraving is ensured.The setting of rotary motor 10 makes tyre can rotate in the process of engraving, and it is convenient for engraving tool assembly to engrave complex pattern on tyre surface.The combination design of center disc 15, fixed column 16, threaded rod 17 and arc-shaped support plate 31 makes that tyre can be more stably supported and positioned, and the position of arc-shaped support plate 31 can be fine-tuned by adjusting knob 18 to adapt to tyre of different sizes, improve the versatility and engraving accuracy of equipment.

[0026] As preferred of the embodiment, when the piston rod of two second hydraulic cylinders 14 extends to the longest, two clamping plates 11 are close, and the piston rod of two second hydraulic cylinders 14 moves synchronously.This design ensures that tyre is uniformly stressed in the process of clamping, avoids the deformation or displacement of tyre due to uneven clamping force, and further improves the accuracy and stability of engraving.

[0027] As preferred of the embodiment, the engraving tool assembly includes secondary adjustment mechanism 4 and primary adjustment mechanism for driving secondary adjustment mechanism 4 to move forward and backward, and secondary adjustment mechanism 4 is fixedly installed with installation frame 44, engraving motor 45 is fixedly installed in installation frame 44, and engraving cutter 46 is coaxially fixed on the output shaft of engraving motor 45.This design makes that engraving tool assembly not only can move in forward and backward direction, but also can be more finely adjusted through secondary adjustment mechanism 4, so as to realize the accurate engraving to tyre pattern.

[0028] As a preferred feature of this embodiment, the primary adjustment mechanism includes support plates 31 symmetrically fixedly connected to the top of the L-shaped support frame 3. A first screw rod 32 is rotatably mounted between the two support plates 31. A first adjustment motor 33, whose output shaft is coaxially fixed to the first screw rod 32, is fixedly mounted on one of the support plates 31. This design, in which the first adjustment motor 33 drives the first screw rod 32 to rotate, thereby driving the primary adjustment mechanism back and forth, enables coarse adjustment of the engraving knife assembly over a wide range, improving engraving flexibility and efficiency.

[0029] As a preferred feature of this embodiment, the secondary adjustment mechanism 4 includes a U-shaped frame 40. A drive block 41, threadedly connected to the first screw rod 32, is fixedly mounted at the top center of the U-shaped frame 40. The L-shaped support frame 3 is provided with a strip groove 30 that is slidably connected to the drive block 41. This design, through the sliding connection between the drive block 41 and the strip groove 30, and the connection between the U-shaped frame 40 and the primary adjustment mechanism, enables fine vertical adjustment of the engraving knife assembly, further improving engraving accuracy.

[0030] As a preferred embodiment of this embodiment, a second screw rod 48 is rotatably mounted within the U-shaped frame 40. A movable block 42 is threadedly connected to the second screw rod 48. The top of the movable block 42 is slidably connected to the top inner wall of the U-shaped frame 40. A second adjustment motor 47, whose output shaft is coaxially fixed to the second screw rod 48, is fixedly mounted on the outer wall of the U-shaped frame 40. This design allows the second adjustment motor 47 to rotate the second screw rod 48, thereby driving the movable block 42 to move within the U-shaped frame 40. This allows for fine horizontal adjustment of the engraving knife assembly. Combined with vertical adjustment, this allows for precise engraving at any location on the tire surface.

[0031] As a preferred embodiment of this embodiment, a first hydraulic cylinder 43 is fixedly connected to the bottom of the movable block 42, and a mounting frame 44 is fixedly mounted to the bottom of the first hydraulic cylinder 43. This design allows the height of the engraving knife assembly to be further adjusted through the telescopic movement of the first hydraulic cylinder 43, allowing the engraving knife to more accurately contact the tire surface, thereby improving the accuracy and effect of the engraving.

[0032] As a preferred embodiment of the present invention, a support leg 2 is fixedly installed at each of the four corners of the bottom of the placement box 1. This design ensures the stability and balance of the equipment, avoids engraving errors caused by shaking of the equipment during the engraving process, and improves the engraving quality.

[0033] When the utility model's tire pattern precision engraving equipment is used:

[0034] Equipment preparation: First, place the tire to be engraved in the placement box 1, ensuring that the center of the tire is aligned with the center of the two mounting shafts 13. By adjusting the four legs 2, ensure that the entire equipment is in a stable and balanced state to avoid shaking during the engraving process.

[0035] Tire clamping and positioning: The two second hydraulic cylinders 14 are activated, causing their piston rods to extend synchronously, pushing the two clamping plates 11 toward the tire and clamping it. The synchronized movement of the piston rods of the two second hydraulic cylinders 14 ensures uniform force during the tire clamping process, preventing deformation or displacement. Depending on the tire's size, the adjustment knob 18 is turned to slide the threaded rod 17 up and down within the fixed column 16, thereby adjusting the position of the curved support plate 31 so that it rests against the tire's inner wall, providing additional support and positioning for the tire and ensuring stability during the engraving process.

[0036] Tire rotation: The rotary motor 10 is started, and its output shaft rotates the mounting shaft 13 and the clamping plate 11, thereby driving the tire to rotate. The rotation of the tire enables the carving knife assembly to carve a continuous and complex pattern on the tire surface.

[0037] Adjustment and engraving of the knife assembly:

[0038] Coarse adjustment: The first screw rod 32 is driven to rotate by the first adjustment motor 33. Since the first screw rod 32 is threadedly connected to the driving block 41, and the driving block 41 is slidingly connected to the strip groove 30 on the L-shaped support frame 3, the rotation of the first screw rod 32 will drive the U-shaped frame 40 (that is, the secondary adjustment mechanism 4) to move in the front and rear directions, thereby realizing coarse adjustment of the engraving knife assembly and moving the engraving knife assembly to the approximate engraving position.

[0039] Fine Adjustment: Within the U-shaped frame 40, a second adjustment motor 47 drives a second screw rod 48 to rotate. Because the second screw rod 48 is threadedly connected to a movable block 42, which is slidably connected to the top inner wall of the U-shaped frame 40, the rotation of the second screw rod 48 drives the movable block 42 to move left and right within the U-shaped frame 40, achieving fine adjustment of the horizontal position of the chisel assembly. Simultaneously, the telescopic movement of the first hydraulic cylinder 43 further adjusts the height of the chisel assembly, ensuring more accurate contact between the chisel and the tire surface.

[0040] Engraving: After the carving knife assembly is adjusted to the right position, the carving motor 45 is started, and its output shaft drives the carving knife 46 to rotate and start carving the tire surface. By controlling the movement of the carving knife assembly and the rotation of the tire, complex and precise patterns can be carved.

[0041] Finished carving:

[0042] When the pattern carving on the tire surface is completed, the carving motor 45 is turned off to stop the rotation of the tire.

[0043] By reversing the second hydraulic cylinder 14, the clamping plates 11 are released from the tire, and the tire is then removed.

[0044] In summary, the tire pattern precision engraving equipment of the present invention can achieve precise engraving on the tire surface and improve the accuracy and efficiency of engraving through precise adjustment of the engraving knife assembly, stable tire clamping and positioning, and flexible tire rotation mechanism.

[0045] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely preferred examples of the present invention and are not intended to limit the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.

Claims

1. A tire pattern precision engraving device, characterized by: The invention comprises a storage box (1), wherein an L-shaped support frame (3) is fixedly installed on the top of the storage box (1), and a multi-directionally adjustable carving knife assembly is installed on the L-shaped support frame (3). A mounting shaft (13) is rotatably installed at the center of the inner wall on both sides of the storage box (1), and a second hydraulic cylinder (14) is fixedly connected to the two mounting shafts (13). The piston rods of the two second hydraulic cylinders (14) are fixedly connected to a clamping plate (11). An output shaft and a mounting shaft ( 13) A coaxially fixed rotating motor (10), wherein a center disk (15) is fixed at the center of each of the clamping plates (11), a fixing column (16) is fixed at the top and bottom of the center disk (15), a threaded rod (17) is connected to the fixing column (16) for sliding up and down, an adjusting knob (18) threadedly connected to the threaded rod (17) is rotatably mounted on the top of the fixing column (16), and an arc-shaped plate (12) is fixedly mounted on one end of the threaded rod (17) away from the center disk (15).

2. The tire pattern precision engraving device according to claim 1, characterized in that: When the piston rods of the two second hydraulic cylinders (14) are both extended to their longest lengths, the two clamping plates (11) are brought close to each other, and the piston rods of the two second hydraulic cylinders (14) move synchronously.

3. The tire pattern precision engraving device according to claim 2, characterized in that: The carving knife assembly comprises a secondary adjustment mechanism (4) and a primary adjustment mechanism for driving the secondary adjustment mechanism (4) to move forward and backward. The secondary adjustment mechanism (4) is fixedly mounted with a mounting frame (44), an carving motor (45) is fixedly mounted in the mounting frame (44), and a carving knife (46) is coaxially fixed to an output shaft of the carving motor (45).

4. The tire pattern precision engraving device according to claim 3, characterized in that: The primary adjustment mechanism comprises support plates (31) symmetrically fixedly connected to the top of the L-shaped support frame (3), a first screw rod (32) is rotatably mounted between the two support plates (31), and a first adjustment motor (33) is fixedly mounted on one of the support plates (31) with an output shaft coaxially fixed to the first screw rod (32).

5. The tire pattern precision engraving device according to claim 4, characterized in that: The secondary adjustment mechanism (4) comprises a U-shaped frame (40), a driving block (41) threadedly connected to the first screw rod (32) is fixedly mounted at the top center of the U-shaped frame (40), and a strip groove (30) slidably connected to the driving block (41) is formed on the L-shaped support frame (3).

6. The tire pattern precision engraving device according to claim 5, characterized in that: A second screw rod (48) is rotatably mounted in the U-shaped frame (40), a movable block (42) is threadedly connected to the second screw rod (48), a top of the movable block (42) is slidably connected to the inner wall of the top of the U-shaped frame (40), and a second regulating motor whose output shaft is coaxially fixed to the second screw rod (48) is fixedly mounted on the outer wall of the U-shaped frame (40).

7. The tire pattern precision engraving device according to claim 6, characterized in that: The bottom of the movable block (42) is fixedly connected to a first hydraulic cylinder (43), and the mounting frame (44) is fixedly mounted on the bottom of the first hydraulic cylinder (43).

8. The tire pattern precision engraving device according to claim 7, characterized in that: A support leg (2) is fixedly mounted at each of the four corners of the bottom of the placement box (1).

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