Double-sided dust removal mechanism for photovoltaic film printing
By integrating the sticky roller and dust collection roll components on the photovoltaic thin film printing equipment, the problems of large space occupation and high cost of electrostatic dust removal equipment are solved, and efficient and low-cost double-sided dust removal effect is achieved.
Patent Information
- Application Number
- CN202422977445.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-04
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-12-04
AI Technical Summary
In the existing photovoltaic thin film printing process, electrostatic dust removal equipment takes up a lot of space and is costly, and is not suitable for longer printing lines.
A double-sided dust removal mechanism for photovoltaic film printing is designed. The mechanism adopts a sticky roller and a dust collecting roll assembly installed on a roller frame. The dust collecting roll is driven by a cylinder to stick to the sticky roller to achieve dust removal on both sides of the photovoltaic film. The dust is adhered to the sticky roller and then collected by the dust collecting roll.
It achieves efficient dust removal without taking up extra space, reduces the cost of use, and does not affect the feeding process of the photovoltaic film.
Smart Images
Figure CN223420301U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of photovoltaic film printing, and particularly relates to a double-sided dust removal mechanism for photovoltaic film printing. BACKGROUND
[0002] Our sun contains a large amount of clean, free and inexhaustible energy. All that is needed to convert solar energy into usable electrical energy is a photovoltaic system. With the progress of photovoltaic technology, a new type of photovoltaic material has begun to be used, i.e. photovoltaic film, which has the same function as traditional photovoltaic cells, but is more flexible in structure and has a wider range of uses.
[0003] In the process of processing and printing the photovoltaic film, the surface of the photovoltaic film needs to be dusted first to avoid printing defects. In the prior art, electrostatic dust removal is generally used for dust removal. Electrostatic dust removal requires additional equipment for dust removal, occupies a large space and has a high use cost, and is not suitable for long printing lines. CONTENT OF THE UTILITY MODEL
[0004] The present application aims to provide a double-sided dust removal mechanism for photovoltaic film printing to solve the problems in the background art.
[0005] To achieve the above-mentioned purpose, the present application provides a double-sided dust removal mechanism for photovoltaic film printing, which adopts the following technical solution:
[0006] A double-sided dust removal mechanism for photovoltaic film printing, comprising a roller frame, a plurality of guide rollers are installed on the roller frame, a plurality of dust removal assemblies are further arranged on the roller frame, the plurality of dust removal assemblies are respectively arranged on both sides of the photovoltaic film, the dust removal assembly comprises a dust sticking roller, an expansion shaft, a dust collecting roll and a support module, the support module is symmetrically arranged at both ends of the dust sticking roller, the support module comprises a support frame, a mounting plate, a gas cylinder and a supporting plate, the support frame is fixed on the roller frame, the mounting plate is fixed on the support frame, the dust sticking roller is rotatably connected to the mounting plate, the gas cylinder is fixed on the mounting plate, the output end of the gas cylinder is fixed with a connecting plate, the supporting plate is fixed on the connecting plate, the supporting plate is provided with a clamping groove with an opening facing upward, the expansion shaft is provided with a bearing at the end portion, the bearing is matched and arranged in the clamping groove, the dust collecting roll is sleeved on the expansion shaft, and the gas cylinder is used to drive the dust collecting roll to adhere to the dust sticking roller. A plurality of dust sticking rollers can be adhered to the two side surfaces of the photovoltaic film.
[0007] The dust sticking roller is a silica gel dust sticking roller.
[0008] Preferably, in order to enable the dust collecting roller to closely adhere to the dust sticking roller, a guide groove is formed in the cylinder body of the gas cylinder, and a guide block matched with the guide groove is fixed at the position corresponding to the guide groove of the supporting plate.
[0009] Both sides of the roller frame are retaining walls, and double doors are installed on the surfaces of the retaining walls.
[0010] There are two dust removal components, which are respectively arranged on both sides of the photovoltaic film and are used to remove dust from the front and back sides of the photovoltaic film.
[0011] To sum up, the present application includes at least one of the following beneficial technical effects: the double-sided dust removal mechanism for photovoltaic film printing has a simple structure and does not take up space. The dust removal component is assembled on the feed roller frame of the photovoltaic film. On the one hand, it does not delay the feeding of the photovoltaic film. On the other hand, the feed roller frame can be used to tighten the photovoltaic film so that the sticky roller can stick to the photovoltaic film well. After the sticky roller sticks for a period of time, the cylinder pulls the dust collecting roll tightly against the sticky roller, and the dust on the sticky roller can be stuck away by the dust collecting roll. The staff only needs to remove the surface of the dust collecting roll, and the cost of use is low. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present application.
[0013] Figure 2 This is a schematic diagram of the structure of the embodiment of the present application in the hidden double-door state at different viewing angles.
[0014] Figure 3 It is a structural schematic diagram used to reflect the dust removal component in an embodiment of the present application.
[0015] Figure 4 yes Figure 3 Enlarged view of part A in the middle.
[0016] Explanation of the accompanying reference numerals: 1. Roller frame; 2. Dust removal assembly; 21. Dust-sticking roller; 22. Expansion shaft; 23. Dust collecting roll; 24. Support frame; 25. Mounting plate; 26. Cylinder; 261. Guide groove; 27. Support plate; 271. Card slot; 28. Connecting plate; 3. Double door. DETAILED DESCRIPTION
[0017] The following is combined with Figure 1-4 This application is described in further detail.
[0018] The present application discloses a double-sided dust removal mechanism for photovoltaic thin film printing, referring to Figure 1-4, including a roller frame 1, on which are mounted several guide rollers, the guide rollers including a right-side feeding guide roller, a right-side bottom guide roller, a left-side bottom receiving guide roller, a left-side top supporting guide roller and a left-side bottom discharging guide roller. The arrangement of these guide rollers allows a certain amount of photovoltaic film to be stored in the roller frame 1 for subsequent printing and feeding. The roller frame 1 is also provided with a plurality of dust removal components 2, which are respectively arranged on both sides of the photovoltaic film. There are two dust removal components 2, which are respectively arranged on both sides of the photovoltaic film for dust removal on the front and back of the photovoltaic film. The dust removal component 2 includes a sticky roller 21, an expansion shaft 22, a dust collecting roll 23 and a bracket module. The bracket modules are symmetrically arranged at both ends of the sticky roller 21. The frame module includes a support frame 24, a mounting plate 25, a cylinder 26 and a support plate 27. The support frame 24 is fixed on the roller frame 1, the mounting plate 25 is fixed on the support frame 24, the sticky roller 21 is rotatably connected to the mounting plate 25, the sticky roller 21 is a silicone sticky roller 21, the cylinder 26 is fixed on the mounting plate 25, the output end of the cylinder 26 is fixed with a connecting plate 28, the support plate 27 is fixed on the connecting plate 28, and a card slot 271 with an upward opening is provided on the support plate 27. A bearing is installed at the end of the expansion shaft 22, and the bearing is matched and arranged in the card slot 271. The dust collecting roll 23 is sleeved on the expansion shaft 22, and the cylinder 26 is used to drive the dust collecting roll 23 to fit the sticky roller 21. Multiple sticky rollers 21 can be respectively fitted on both sides of the photovoltaic film.
[0019] Reference Figure 4 In order to make the dust collecting roll 23 fit tightly with the dust sticking roller 21, a guide groove 261 is opened on the cylinder body of the cylinder 26, and a guide block matching the guide groove 261 is fixed on the support plate 27 at the position corresponding to the guide groove 261.
[0020] Reference Figure 1 and Figure 2 The two sides of the roller frame 1 are retaining walls, and a double door 3 is installed on the surface of the retaining wall. The staff can open the double door 3 to peel off the dust collecting roll 23 in the dust removal assembly 2 on the inner side of the photovoltaic film.
[0021] The implementation principle of a double-sided dust removal mechanism for photovoltaic thin film printing in the embodiment of the present application is as follows:
[0022] The photovoltaic film is fed from the right feeding guide roller and discharged from the left bottom discharging guide roller. During this process, the photovoltaic film is supported by the right bottom guide roller, the left bottom receiving guide roller and the left top support guide roller, so that a certain amount of photovoltaic film can be stored in the roller frame 1 and the photovoltaic film can be tightened. The two dust removal components 2 are respectively arranged on both sides of the tightened photovoltaic film. The sticky roller 21 is always attached to the photovoltaic film. The photovoltaic film drives the sticky roller 21 to rotate, and the dust on the surface of the photovoltaic film will be sticky roller 21. After the sticky roller 21 adheres for a period of time, the cylinder 26 pulls the dust collecting roll 23 tightly against the sticky roller 21, and the dust on the sticky roller 21 can be sticky roller 23. After the dust collecting roll 23 adheres for a period of time, the cylinder 26 drives it away from the sticky roller 21. At this time, the staff can remove a layer of the surface of the dust collecting roll 23 for reuse.
[0023] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.
Claims
1. A double-sided dust removal mechanism for photovoltaic thin film printing, comprising a roller frame (1), on which a plurality of guide rollers are mounted, characterized in that: The roller frame (1) is also provided with a plurality of dust removal components (2), and the plurality of dust removal components (2) are respectively provided on both sides of the photovoltaic film. The dust removal components (2) include a dust sticking roller (21), an expansion shaft (22), a dust collecting roll (23) and a bracket module. The bracket module is symmetrically provided at both ends of the dust sticking roller (21). The bracket module includes a support frame (24), a mounting plate (25), a cylinder (26) and a support plate (27). The support frame (24) is fixed on the roller frame (1), the mounting plate (25) is fixed on the support frame (24), and the dust sticking roller (21) is rotatably connected to the mounting plate ( 25), the cylinder (26) is fixed on the mounting plate (25), a connecting plate (28) is fixed to the output end of the cylinder (26), the support plate (27) is fixed on the connecting plate (28), a slot (271) with an upward opening is provided on the support plate (27), a bearing is installed at the end of the expansion shaft (22), the bearing is matched and arranged in the slot (271), the dust collecting roll (23) is sleeved on the expansion shaft (22), the cylinder (26) is used to drive the dust collecting roll (23) to fit the dust sticking roller (21), and multiple dust sticking rollers (21) can be respectively fitted on both sides of the photovoltaic film.
2. The double-sided dust removal mechanism for photovoltaic thin film printing according to claim 1, characterized in that: The sticky roller (21) is a silica gel sticky roller (21).
3. The double-sided dust removal mechanism for photovoltaic thin film printing according to claim 1, characterized in that: A guide groove (261) is provided on the cylinder body of the air cylinder (26), and a guide block matching the guide groove (261) is fixed on the support plate (27) at a position corresponding to the guide groove (261).
4. The double-sided dust removal mechanism for photovoltaic thin film printing according to claim 1, characterized in that: Both sides of the roller frame (1) are retaining walls, and double doors (3) are installed on the surfaces of the retaining walls.
5. The double-sided dust removal mechanism for photovoltaic thin film printing according to claim 1, characterized in that: The number of the dust removal components (2) is two, and the two dust removal components (2) are respectively arranged on both sides of the photovoltaic film, and are used to remove dust from the front and back sides of the photovoltaic film.