Dual-purpose tool for box plate electrophoresis and transportation on truck

Abstract

The embodiment of the utility model provides a dual-purpose tool for electrophoresis and transportation of a box plate on a truck, which relates to the technical field of truck box plate processing and comprises a tool whole body, the tool whole body comprises a first mounting part and a second mounting part, and the joint of the first mounting part and the second mounting part is connected and fixed through a longitudinal rod. The two groups of first mounting parts and the two groups of second mounting parts are oppositely arranged on the two sides, the four groups of longitudinal rods are arranged at the joints of the two groups of first mounting parts and the two groups of second mounting parts respectively, and a first separation beam and a second separation beam are fixedly arranged in the middle of each first mounting part. The tool structure can be combined with a loading plate on a truck into a whole after assisting in bundling, and then the tool structure and a compartment bottom plate of a transportation truck are bundled and fixed, so that the transportation and the carrying are convenient, and the effects of quickly loading and unloading and improving the electrophoresis efficiency are achieved. Therefore, the deformation risk of the boxing plate on the truck in the transportation process can be effectively reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of truck box plate processing, in particular to a dual-purpose tool for electrophoresis and transportation of box plates on trucks. Background Art

[0002] In today's truck decking market, most truck decking panels utilize a fabricated design. This design combines multiple panels that have undergone various processes, including forming and welding. During fabrication, the panels undergo a series of electrophoretic coating processes to achieve corrosion and rust resistance, as well as aesthetics. Some truck decking panels are also manufactured using a single, single sheet. This design reduces weight by half, but results in a larger panel.

[0003] During the processing, electrophoresis, handling and transportation of the loading panels on the truck, they need to be constantly transferred. Frequent movement of the loading panels by the lifting device is prone to deformation, which makes transportation and processing inconvenient. In addition, due to the cumbersome operation, a lot of manpower, material resources and time costs are still required. Utility Model Content

[0004] The purpose of the utility model is to provide a dual-purpose tool for electrophoresis and transportation of truck loading plates, which can avoid the problem of frequent movement of the loading plates, easy deformation, and inconvenience in transportation and processing.

[0005] The utility model provides a dual-purpose tool for electrophoresis and transportation of box plates on a truck, comprising:

[0006] The tooling as a whole comprises a first mounting portion and a second mounting portion for supporting the whole, the connection between the first mounting portion and the second mounting portion is connected and fixed by a longitudinal rod, two groups of the first mounting portion and the second mounting portion are respectively provided, and are arranged on both sides opposite to each other, four groups of longitudinal rods are provided, respectively provided at the connection between the two groups of the first mounting portion and the second mounting portion, and a first partition beam and a second partition beam are fixedly provided in the middle of the first mounting portion.

[0007] Preferably, the first mounting portion includes a first crossbeam and a second crossbeam for mounting support, and the first crossbeam and the second crossbeam are both fixedly mounted on the middle portion of the longitudinal rod to form a whole with the longitudinal rod.

[0008] Preferably, the second mounting portion includes a third crossbeam and a fourth crossbeam for fixed support, and the two sides of the third crossbeam and the fourth crossbeam are respectively connected to two groups of longitudinal rods, and two groups of third crossbeams are provided, and are respectively installed flush with the first crossbeam at the upper end and the first crossbeam at the lower end.

[0009] Preferably, a first support rod is installed in the middle of the two groups of third cross beams, and a second support rod is provided in the middle of the third cross beam and the fourth cross beam.

[0010] Preferably, the second crossbeam and the fourth crossbeam are installed flush with each other, both have C-shaped cross-sections, and their openings are arranged downward.

[0011] Preferably, the first partition beam and the second partition beam are both arranged in a C-shape in cross-section, and are installed with their openings downward.

[0012] Preferably, lifting ears are fixedly mounted on both sides of the longitudinal rods of the two groups of the first mounting parts.

[0013] Preferably, the tooling is placed as a whole on the upper end of the carriage floor of the transport truck, a positioning pin is provided on the upper end of the carriage floor, the center of the longitudinal rod is open and matches the size and position of the positioning pin, and the positioning pin is inserted into the lower end of the longitudinal rod opening.

[0014] The embodiment of the present invention provides a dual-purpose tool for electrophoresis and transportation of loading panels on trucks. The first mounting part and the second mounting part form a closed frame structure, which not only ensures the stability of the structure but also facilitates the assembly and disassembly of the tool. The structures on both sides of the symmetrical structure are completely consistent, ensuring the symmetry and stability of the entire tool. By adopting the block welding cooperation method, the operator can easily complete the transportation and electrophoresis process of the loading panels on the truck. The entire tool can not only meet the needs of the electrophoresis process, but also be convenient for transportation and handling, achieving the effect of fast loading and unloading and improving electrophoresis efficiency, which not only improves production efficiency, but also reduces production costs. At the same time, since the tool structure can be combined into a whole with the loading panels on the truck after auxiliary bundling, and then bundled and fixed with the bottom plate of the transport truck, it can effectively reduce the deformation risk of the loading panels on the truck during transportation, thereby ensuring product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following is a brief introduction to the drawings required for use in the embodiments. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without creative work.

[0016] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the utility model;

[0017] Figure 2 This is a schematic diagram of the overall structure of the tooling according to an embodiment of the present utility model;

[0018] Figure 3This is a schematic diagram of the cross-sectional structure of the lower end of the tooling as a whole according to an embodiment of the present utility model;

[0019] Figure 4 This is a structural diagram of the first mounting portion and the second mounting portion of an embodiment of the utility model;

[0020] Figure 5 This is a schematic diagram of the overall lower end structure of the tooling according to an embodiment of the present utility model;

[0021] Figure 6 This is a schematic diagram of the overall fixing of the tooling in an embodiment of the present utility model.

[0022] Description of the drawings: 100, transport truck; 110, locating pin; 200, tooling as a whole; 210, first mounting portion; 211, first crossbeam; 212, second crossbeam; 220, second mounting portion; 221, third crossbeam; 222, fourth crossbeam; 223, first support rod; 224, second support rod; 225, third support rod; 230, first partition beam; 240, second partition beam; 250, longitudinal rod; 260, lifting lug; 300, loading panel on truck. DETAILED DESCRIPTION

[0023] Hereinafter, only certain exemplary embodiments are briefly described. As will be appreciated by those skilled in the art, the described embodiments may be modified in various ways without departing from the spirit or scope of the embodiments of the present invention. Therefore, the drawings and description are to be regarded as illustrative in nature and not restrictive.

[0024] In the description of the embodiments of the present invention, it should be understood that the terms "length", "vertical", "horizontal", "top", "bottom", etc. indicating the orientation or position relationship are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the embodiments of the present invention.

[0025] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be understood to indicate or imply relative importance or implicitly specify the number of the technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the embodiments of the present invention, "plurality" means two or more, unless otherwise specifically defined.

[0026] In the embodiments of the present invention, unless otherwise expressly specified or limited, the terms "installed," "connected," "connected," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection, or communication; direct connection or indirect connection through an intermediate medium; internal communication between two components or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in the embodiments of the present invention based on specific circumstances.

[0027] The disclosure below provides many different embodiments or examples for implementing different structures of the embodiments of the present invention. In order to simplify the disclosure of the embodiments of the present invention, the components and settings of specific examples are described below. Of course, these are merely examples and are not intended to limit the embodiments of the present invention. In addition, the embodiments of the present invention may repeat reference numbers and / or reference letters in different examples. Such repetition is for the purpose of simplicity and clarity and does not in itself indicate the relationship between the various embodiments and / or settings discussed.

[0028] In order to better understand the purpose, structure and function of the present invention, the following is a further detailed description of the dual-purpose tooling for electrophoresis and transportation of box plates on a truck of the present invention in conjunction with the accompanying drawings.

[0029] like Figures 1-6 As shown, an embodiment of the utility model provides a dual-purpose tooling for electrophoresis and transportation of loading panels on trucks, including a tooling as a whole 200, which is used for electrophoresis and transportation of loading panels 300 on trucks. The tooling as a whole 200 includes a first mounting portion 210 and a second mounting portion 220 for supporting the whole. The connection between the first mounting portion 210 and the second mounting portion 220 is connected and fixed by a longitudinal rod 250. The first mounting portion 210 and the second mounting portion 220 are respectively provided in two groups and arranged on both sides opposite to each other. Four groups of longitudinal rods 250 are provided, which are respectively provided at the connection between the two groups of first mounting portions 210 and second mounting portions 220. The middle part of the first mounting portion 210 is fixed with a first partition beam 230 and a second partition beam 240 for blocking the loading panels on trucks.

[0030] The first mounting portion 210 includes a first crossbeam 211 and a second crossbeam 212 for mounting support. The first crossbeam 211 and the second crossbeam 212 are both fixedly mounted in the middle of the longitudinal rod 250 and form a whole with the longitudinal rod 250. Three groups of first crossbeams 211 are provided and are evenly arranged on the inner side of the longitudinal rod 250.

[0031] The second mounting portion 220 comprises a third cross beam 221 and a fourth cross beam 222 for fixing support, the two sides of the third cross beam 221 and the fourth cross beam 222 are connected with two groups of longitudinal rods 250 respectively, the third cross beam 221 is provided with two groups and is installed in the same plane with the first cross beam 211 at the upper end and the first cross beam 211 at the lower end respectively.

[0032] The first mounting portion 210 and the second mounting portion 220 form a closed frame structure, which not only ensures the stability of the structure, but also facilitates the assembly and disassembly of the tooling. The symmetrical structures on both sides are completely consistent, ensuring the symmetry and stability of the entire tooling. By using the block welding cooperation mode, the operator can easily complete the transportation and electrophoresis process of the truck loading box plate 300. The entire tooling can meet the needs of the electrophoresis process, and can be easily transported and handled, achieving the effect of rapid loading and unloading and improving the electrophoresis efficiency. This not only improves the production efficiency, but also reduces the production cost. At the same time, since the tooling structure can be combined with the truck loading box plate 300 after auxiliary bundling to form a whole, and then bundled and fixed with the truck bed of the transport truck 100, the risk of deformation of the truck loading box plate 300 during transportation can be effectively reduced, ensuring product quality.

[0033] The tooling overall 200 is specially equipped with a first partition beam 230 and a second partition beam 240. During the transfer transportation and electrophoresis process, the first partition beam 230 can effectively support the truck loading box plate 300 to prevent it from deforming or being damaged during transportation, while the second partition beam 240 can ensure that the truck loading box plate 300 is blocked during the electrophoresis process to maintain the correct position and avoid affecting the electrophoresis quality due to position deviation. The design of this double-function tooling fully considers various needs in actual application, making the electrophoresis and transportation of the truck loading box plate 300 more efficient, convenient and reliable.

[0034] Among them, the first mounting portion 210 and the second mounting portion 220 can be connected by welding, and the first partition beam 230 and the second partition beam 240 can be connected by bolt fixing, so that the tooling overall 200 and the truck loading box plate 300 structure can form a good current loop, thereby improving the electrophoresis efficiency of the truck loading box plate 300 and ensuring the stability of the tooling overall 200 and the truck loading box plate 300 structure.

[0035] All components of the tooling overall 200 are made of high-quality steel, which has excellent conductivity to ensure smooth transmission of current during electrophoresis. Therefore, it does not need to rely on auxiliary electrodes or other tooling to complete the operation, improving the efficiency and safety of the truck loading box plate 300 during electrophoresis and transportation.

[0036] The middle parts of the two groups of third cross beams 221 at the lower end are supported and fixed by the third support rod 225, and are assembled with the second partition beam 240 at the lower part of the rectangular frame structure, forming an overall frame structure with other components, providing solid support for the tooling as a whole 200. This design makes the tooling as a whole 200 more stable during the load-bearing process, thereby improving the safety performance of the tooling as a whole 200.

[0037] The middle part of the two groups of third cross beams 221 is installed with a first support rod 223 for further fixing and supporting the third cross beam 221, and the middle part of the third cross beam 221 and the fourth cross beam 222 is provided with a second support rod 224 for supporting them. The entire component is composed of three cross beams and six longitudinal beams, forming an open frame structure, which not only ensures the stability of the structure, but also facilitates the assembly and disassembly of the tooling as a whole 200 and the loading panel 300 on the truck. This design makes the tooling more convenient during the installation and disassembly process, improves work efficiency, and the symmetrical parts are set in completely consistent manner, ensuring the symmetry and stability of the entire tooling as a whole 200.

[0038] A notch is formed in the middle of the first crossbeam 211 and the second crossbeam 212, and the third crossbeam 221 and the fourth crossbeam 222 are separated by the second support rod 224. There is a large gap in the middle to form a drain portion and a forklift lifting portion. The second support rod 224 forms a lower drain space to ensure that the residual liquid at the bottom can be discharged smoothly during the electrophoretic drying process, thereby improving the efficiency of the electrophoretic treatment and the product quality. It also has good ventilation performance, which helps to accelerate the electrophoretic drying process.

[0039] The second crossbeam 212 and the fourth crossbeam 222 are installed flush, both with a C-shaped cross-section and downward-facing openings. The first and second partition beams 230 and 240 are both C-shaped in cross-section and downward-facing. Multiple groups of first partition beams 230 can be provided, with spacing adjustable based on the thickness of the truck's loading panel 300. Seven groups of first partition beams 230 and ten groups of second partition beams 240 can be provided. The downward-facing openings of the C-shaped crossbeams increase the flow of electrophoretic liquid and improve drainage efficiency. They also support the first crossbeams 211 on both sides, making the entire device more stable and enhancing the safety of the tooling.

[0040] Lifting ears 260 for suspending electrophoresis and transporting the tooling as a whole 200 are fixedly installed on both sides of the longitudinal rods 250 of the two groups of first mounting parts 210, making the rapid loading and unloading and transshipment process of the entire truck loading plate 300 simple and easy, and the tooling as a whole 200 and the truck loading plate 300 can enter the electrophoresis line together to achieve rapid packaging, fixation and loading and unloading, which greatly reduces the number of times lifting equipment and auxiliary tooling are used, thereby significantly improving transportation and line deployment efficiency.

[0041] The tooling assembly 200 is stably placed on the upper portion of the truck bed 100. A locating pin 110 is provided on the upper portion of the truck bed for mounting and securing the tooling assembly 200. The locating pin 110 can be welded or bolted to the upper portion of the truck bed. The longitudinal rod 250 has an opening at its center that matches the size and position of the locating pin 110. The locating pin 110 is inserted into the lower end of the opening of the longitudinal rod 250. After the tooling assembly 200 is loaded, it is inserted into the locating pin 110 on the truck bed, ensuring precise positioning between the tooling assembly 200 and the truck 100. The tooling assembly 200 is then tied and shipped. The entire process is simple and easy, which helps improve work efficiency and reduce transportation costs.

[0042] Among them, after being combined into an overall frame, the four sides of the welded structure need to be ground and polished. The welded structure after grinding has higher sealing and aesthetics, which is beneficial to improving the quality of the electrophoretic coating. This design makes the tooling as a whole 200 more beautiful during the installation process and improves the overall quality of the tooling as a whole 200.

[0043] The working principle of a dual-purpose tooling for electrophoresis and transportation of loading panels on trucks: the first mounting part 210 and the second mounting part 220 form a closed frame structure, which not only ensures the stability of the structure, but also facilitates the assembly and disassembly of the tooling. The structures on both sides of the symmetrical parts are completely consistent, ensuring the symmetry and stability of the entire tooling. By adopting the block welding matching method, the operator can easily complete the transportation and electrophoresis process of the loading panel 300 on the truck. The entire tooling can not only meet the needs of the electrophoresis process, but also be convenient for transportation and handling, achieving the effect of fast loading and unloading and improving electrophoresis efficiency, which not only improves production efficiency, but also reduces production costs. At the same time, since the tooling structure can be combined into a whole with the loading panel 300 on the truck after auxiliary bundling, and then bundled and fixed with the car body floor of the transport truck 100, it can effectively reduce the deformation risk of the loading panel 300 on the truck during transportation, thereby ensuring product quality.

[0044] It is understood that the present invention is described by way of certain embodiments, and those skilled in the art will appreciate that various changes or equivalent substitutions may be made to these features and embodiments without departing from the spirit and scope of the present invention. Furthermore, under the guidance of the present invention, these features and embodiments may be modified to suit specific circumstances and materials without departing from the spirit and scope of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are intended to be protected by the present invention.

Claims

1. A dual-purpose tool for electrophoresis and transportation of box plates on trucks, characterized by: include: The tooling as a whole comprises a first mounting portion and a second mounting portion for supporting the whole, the connection between the first mounting portion and the second mounting portion is connected and fixed by a longitudinal rod, two groups of the first mounting portion and the second mounting portion are respectively provided, and are arranged on both sides opposite to each other, four groups of longitudinal rods are provided, respectively provided at the connection between the two groups of the first mounting portion and the second mounting portion, and a first partition beam and a second partition beam are fixedly provided in the middle of the first mounting portion.

2. The dual-purpose tool for electrophoresis and transportation of boxboards on trucks according to claim 1, characterized in that: The first mounting portion includes a first crossbeam and a second crossbeam for mounting support. The first crossbeam and the second crossbeam are both fixedly mounted on the middle portion of the longitudinal rod and form a whole with the longitudinal rod.

3. The dual-purpose tool for electrophoresis and transportation of boxboards on trucks according to claim 2, characterized in that: The second mounting portion includes a third crossbeam and a fourth crossbeam for fixed support. The two sides of the third crossbeam and the fourth crossbeam are respectively connected to two groups of longitudinal rods. There are two groups of third crossbeams, which are respectively installed flush with the first crossbeam at the upper end and the first crossbeam at the lower end.

4. The dual-purpose tool for electrophoresis and transportation of boxboards on trucks according to claim 3, characterized in that: The middle parts of the two groups of third cross beams are both installed with first support rods, and the middle parts of the third cross beams and the fourth cross beams are provided with second support rods.

5. The dual-purpose tool for electrophoresis and transportation of boxboards on trucks according to claim 4, characterized in that: The second crossbeam and the fourth crossbeam are installed flush with each other, both have C-shaped cross sections, and their openings are arranged downward.

6. The dual-purpose tool for electrophoresis and transportation of boxboards on trucks according to claim 5, characterized in that: The first partition beam and the second partition beam are both arranged in a C-shape in cross section, and are installed with their openings downward.

7. The dual-purpose tool for electrophoresis and transportation of boxboards on trucks according to claim 6, characterized in that: Lifting ears are fixedly mounted on both sides of the longitudinal rods of the two groups of the first mounting parts.

8. The dual-purpose tool for electrophoresis and transportation of boxboards on trucks according to claim 7, characterized in that: The tooling is placed as a whole on the upper end of the carriage floor of the transport truck. A locating pin is provided on the upper end of the carriage floor. The center of the longitudinal rod is open and matches the size and position of the locating pin. The locating pin is inserted into the lower end of the longitudinal rod opening.

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