Automatic packing machine for dry-mixed mortar production
By designing the turntable, outer cylinder and inner cylinder structure of the automatic baler, combined with the jacking and locking components, the problem of fly ash during the dry mortar packaging process was solved, the complete packaging of the dry mortar was achieved, and waste and on-site chaos were avoided.
Patent Information
- Application Number
- CN202422707729.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-05
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-11-05
AI Technical Summary
Dry mortar produces fly ash during the packaging process, resulting in waste and site chaos, which is difficult to effectively solve with existing technologies.
An automatic baling machine is designed, which includes a turntable, an outer cylinder and an inner cylinder. A packing bag is set in the inner cylinder. The lifting component and the locking component are used to ensure that the dry mortar does not splash when the material is dropped. The coaxial contact between the sleeve and the inner cylinder is used to prevent fly ash. The turntable is locked to prevent rotation when dropping the material, ensuring that the dry mortar completely enters the packing bag.
It effectively prevents the generation of fly ash during the packaging process of dry-mix mortar, reduces waste and on-site confusion, and ensures the complete packaging of dry-mix mortar.
Smart Images

Figure CN223421061U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of dry-mix mortar packaging, and in particular relates to an automatic packaging machine for dry-mix mortar production. Background Art
[0002] Dry-mix mortar is a granular or powdered material made by physically mixing dried and sieved aggregate, inorganic binders (such as cement), and additives in a specific proportion. It is delivered to the construction site in bags or bulk and can be used directly after adding water and mixing. Dry-mix mortar is widely used in the construction industry for its bonding, cushioning, protective, and decorative properties in thin layers.
[0003] After the production of dry-mix mortar is completed, it is often necessary to pack the dry-mix mortar and transport it to the construction site. During the packing process, a large amount of fly ash will be generated when the dry-mix mortar falls from the barrel into the packing bag, resulting in waste of dry-mix mortar and chaos at the packing site. For this reason, an automatic packing machine for dry-mix mortar production is proposed. Utility Model Content
[0004] In view of the deficiencies in the prior art, the purpose of the present invention is to provide an automatic packaging machine for dry mortar production, which solves the problems in the prior art.
[0005] The purpose of the utility model can be achieved through the following technical solutions:
[0006] An automatic baler for dry mortar production includes a base plate with a rotatable turntable above the base plate. A plurality of outer cylinders evenly distributed in the circumferential direction are fixed to the turntable. The outer cylinders are fitted with inner cylinders, which are sleeved with baling bags. A fixing frame is fixed to the upper end of the base plate. A mixing box is fixed to the fixing frame. A sleeve is fixed to the outlet of the mixing box. The inner diameter of the inner cylinder is equal to that of the sleeve. When the outer cylinder rotates to the position directly below the mixing box, the sleeve and the inner cylinder become coaxial.
[0007] A lifting assembly is provided directly below the mixing box. The lifting assembly includes a lifting tray. A through hole is provided at the bottom of the outer cylinder. The tray can pass through the through hole to lift the inner cylinder and make the inner cylinder contact with the lower end surface of the sleeve.
[0008] Furthermore, a rotating shaft is coaxially fixed to the lower end of the turntable, a driving motor is fixed to the upper end of the bottom plate, and a driving shaft of the driving motor is coaxially fixed to the rotating shaft.
[0009] Furthermore, a plurality of positioning holes are provided on the upper end of the turntable and are evenly distributed in the circumferential direction. The positioning holes penetrate the turntable in the vertical direction. The outer cylinder and the positioning holes cooperate with each other.
[0010] A disc is provided at the upper end of the outer cylinder, which contacts the upper end surface of the turntable. A through hole is provided on the disc, and a threaded hole is provided corresponding to the side of the positioning hole. The bolt passes through the through hole and is screwed into the threaded hole.
[0011] Furthermore, a through slot is provided on one side of the mixing box near the discharge port, the through slot passes through the side wall of the mixing box, and a sliding baffle is provided in the through slot to seal the discharge port of the mixing box.
[0012] Furthermore, a stirring assembly is provided in the mixing box, and the stirring assembly includes a rotatable rotating rod, and a plurality of stirring blades are provided circumferentially of the rotating rod.
[0013] Furthermore, a locking assembly is provided at the upper end of the base plate, and the locking assembly includes a gear fixed on the driving shaft of the driving motor. A sliding plate that can slide is provided at the upper end of the base plate, and a card block is fixed on the sliding plate. When the outer cylinder rotates to the bottom of the mixing box, the sliding plate approaches the gear, so that the card block can engage with the adjacent teeth of the gear.
[0014] Furthermore, two fixed plates are provided on the upper end of the base plate, the sliding plate is slidably connected to the base plate, a rotatable screw rod is provided between the two fixed plates, the screw rod passes through the sliding plate and is threadedly connected thereto.
[0015] Furthermore, the thread lead angle of the screw rod is smaller than the equivalent friction angle.
[0016] Beneficial effects of the utility model:
[0017] 1. By evenly fixing multiple outer cylinders on the circumference of the turntable, multiple inner cylinders are installed in the outer cylinders, and a packing bag is set in the inner cylinder. At the same time, a sleeve is connected to the discharge port at the lower end of the mixing box, and a jacking assembly is set at the upper end of the bottom plate. When the outer cylinder rotates to the bottom of the mixing box, the jacking assembly can lift the inner cylinder and make the inner cylinder contact with the upper end of the sleeve. The inner diameter of the inner cylinder and the sleeve are equal and coaxial, so that the dry mortar can be prevented from generating fly ash overflow when receiving the material, causing chaos on site and waste of dry mortar.
[0018] 2. By setting a locking component on the upper end of the bottom plate, the rotation of the turntable is restricted when the material is dropped, so as to prevent the turntable from rotating when the material is received, so as to ensure that the dry mortar can fall completely into the packing bag. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, for ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.
[0020] Figure 1 This is a schematic diagram of the overall structure of the baler of the utility model;
[0021] Figure 2 This is a schematic diagram of the turntable structure of the utility model;
[0022] Figure 3 This is a structural diagram of the material splicing assembly of the present utility model;
[0023] Figure 4 This is a schematic diagram of the outer cylinder structure of the utility model;
[0024] Figure 5 This is a schematic structural diagram of the discharging mechanism of the utility model;
[0025] Figure 6 This is a schematic diagram of the structure of the stirring assembly of the utility model;
[0026] Figure 7 This is a schematic structural diagram of the baffle assembly of the utility model;
[0027] Figure 8 This is a schematic diagram of the structure of the jacking assembly of the utility model;
[0028] Figure 9 It is a structural schematic diagram of the locking assembly of the utility model. DETAILED DESCRIPTION
[0029] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0030] like Figure 1 As shown, the automatic packaging machine for dry mortar production includes a base plate 1, a rotatable turntable 2 is provided above the base plate 1, a plurality of circumferentially evenly distributed material receiving components 4 are provided on the upper end of the turntable 2, and a discharging component 5 is also provided on the upper end of the base plate 1. The dry mortar is discharged after being stirred by the discharging component 5, and the material receiving component 4 can rotate with the turntable 2 to the bottom of the discharging component 5 to receive the material.
[0031] like Figure 2As shown, the lower end of the rotating disc 2 is coaxially fixed with a rotating shaft 21, the upper end of the bottom plate 1 is fixed with a driving motor 3, the driving shaft of the driving motor 3 is coaxially fixed with the rotating shaft 21, under the driving of the driving motor 3, the rotating disc 2 can rotate to realize the position switching of the material receiving assembly 4; the upper end of the rotating disc 2 is provided with a plurality of positioning holes 22 which are uniformly distributed in the circumferential direction, the positioning holes 22 penetrate the rotating disc 2 along the vertical direction; the material receiving assembly 4 is installed in the positioning hole 22;
[0032] As shown in the figure, Figure 3 and 4 The material receiving assembly 4 includes an outer cylinder 41 which cooperates with the positioning hole 22, the upper end of the outer cylinder 41 is provided with a disc 411 which is in contact with the upper end surface of the rotating disc 3, the disc 411 is provided with a through hole 412, the side edge of each positioning hole 22 is provided with a threaded hole 23, the bolt penetrates the through hole 412 and is screwed into the threaded hole 23, which can realize the detachable fixed connection of the outer cylinder 41 and the rotating disc 2;
[0033] The inner cylinder 42 is matched and arranged in the outer cylinder 41 (the outer diameter of the inner cylinder 42 is matched with the inner diameter of the outer cylinder 41), the inner cylinder 42 is sleeved with a packing bag 43, the upper end of the packing bag 43 is turned up and reversely sleeved on the top of the inner cylinder 42 to facilitate receiving the dry-mixed mortar falling from the discharging assembly 5.
[0034] As shown in the figure, Figures 5 and 6 The discharging assembly 5 includes a fixed frame 51 which is fixed on the upper end of the bottom plate 1, the upper end of the fixed frame 51 is fixed with a mixing box 52, the dry-mixed mortar raw materials are mixed and stirred in the mixing box 52; the mixing box 52 is provided with a stirring assembly 53, the stirring assembly 53 includes a motor which is fixed on the top of the mixing box 52, the driving shaft of the motor is coaxially fixed with a rotating rod 531, the rotating rod 531 is uniformly provided with a plurality of stirring blades 532 in the circumferential direction, under the driving of the motor, the stirring blades rotate to realize the mixing and stirring of the raw materials;
[0035] The side of the mixing box 52 close to the discharge port is provided with a through slot which penetrates the side wall of the mixing box 52, the through slot is provided with a baffle assembly 54 to control the discharging time of the discharging assembly 5; as shown in the figure, Figure 7 The baffle assembly 54 includes a baffle 541 which cooperates with the through slot, the fixed frame 51 is provided with a first air cylinder 542, the driving shaft of the first air cylinder 542 is fixed with the baffle 541 and can drive the baffle 541 to slide in the through slot, and can block the discharge port of the mixing box 52;
[0036] When the raw materials need to be mixed and stirred, the baffle 541 is controlled to block the discharge port of the mixing box 52; after the stirring is completed, when the inner cylinder 42 in the material receiving assembly 4 rotates to the position directly below the mixing box 52, the baffle 541 is controlled to slide outward, and the dry-mixed mortar can fall into the packing bag 43.
[0037] In this embodiment, a lifting assembly 7 is provided directly below the mixing box 52. Figure 8 As shown, the lifting assembly 7 includes a second cylinder 71 fixed to the upper end of the base plate 1, and a tray 72 is fixed to the end of the driving shaft of the second cylinder 71, and can drive the tray 72 to rise and fall; Figure 4 As shown, a through hole 413 is formed at the bottom of the outer cylinder 41. When the outer cylinder 41 rotates with the turntable 2 to the bottom of the mixing box 52, the tray 72 is coaxial with the through hole 413 and driven by the second cylinder 71 to pass through the through hole 413 to lift the inner cylinder 42.
[0038] A sleeve 6 is fixed to the end of the discharge port of the mixing box 52, and the sleeve 6 is connected to the discharge port of the mixing box 52, and the inner diameter of the sleeve 6 is equal to the inner diameter of the inner cylinder 42; when the outer cylinder 41 rotates with the turntable 2 to the bottom of the mixing box 52, the inner cylinder 42 and the sleeve 6 are coaxial; under the lifting action of the tray 72, the inner cylinder 42 can rise and contact with the lower end surface of the sleeve 6, and can press the flange of the packing bag 43 to the upper end of the inner cylinder 42, and when receiving the materials, it can prevent the dry mortar from generating fly ash and overflowing, causing chaos on site and waste of dry mortar;
[0039] When the dry mortar in the packing bag 43 is filled to a specified weight, the baffle 541 is controlled to block the discharge port of the mixing box 52, and the tray 72 is controlled to descend so that the inner cylinder 42 falls back to the bottom of the outer cylinder 41, and then the turntable 2 is controlled to rotate to perform the packaging operation on the next packing bag 43.
[0040] It is worth mentioning that when the outer cylinder 41 rotates to the bottom of the mixing box 52, in order to ensure that the dry mortar can completely fall into the packing bag 43, it is necessary to prevent the turntable 2 from rotating. For this reason, in this embodiment, a locking assembly 8 is provided at the upper end of the bottom plate 1 to limit the rotation of the turntable 2 when the material falls;
[0041] like Figure 9 As shown, the locking assembly 8 includes a gear 81 fixed to the drive shaft of the drive motor 3, a sliding plate 82 that can slide is provided on the upper end of the base plate 1, and a clamping block is fixed on the sliding plate 82, which can engage with the adjacent teeth of the gear 81; and when the outer cylinder 41 rotates to the bottom of the mixing box 52, the sliding plate 82 is controlled to move closer to the gear 81, so that the clamping block can engage with the adjacent teeth of the gear 81;
[0042] In the embodiment, two fixed plates 83 are arranged at the upper end of the bottom plate 1, the sliding plate 82 is in sliding connection with the bottom plate 1, a screw rod 84 is in rotational connection between the two fixed plates 83, the screw rod 84 penetrates through the sliding plate 82 and is in threaded connection with the sliding plate 82, a motor is arranged on one of the fixed plates 83 to drive the screw rod 84 to rotate, so that the sliding plate 82 can be driven to slide; and, in order to ensure that the sliding plate 82 remains stable after position adjustment, the screw rod 84 needs to have self-locking property, that is, the thread angle of the screw rod 84 is smaller than the equivalent friction angle.
[0043] Of course, the mode of driving the sliding plate 82 to slide includes but is not limited to the screw rod 83 in the embodiment, in some embodiments, a telescopic rod, a cylinder or other linear driving component can also be arranged at the upper end of the bottom plate 1 to directly drive the sliding plate 82 to slide.
[0044] Working principle:
[0045] A plurality of outer cylinder bodies 41 are uniformly fixed around the rotating disc 2, a plurality of inner cylinder bodies 42 are installed in cooperation with the outer cylinder bodies 41, the inner cylinder bodies 42 are sleeved with the packing bags 43, a sleeve 6 is arranged in communication at the lower end discharge port of the mixing box 5, and a jacking assembly 7 is arranged at the upper end of the bottom plate 1; when the outer cylinder body 41 rotates to the position directly below the mixing box 5, the jacking assembly 7 can jacking the inner cylinder body 42 and make the inner cylinder body 42 contact with the upper end of the sleeve 6; the inner cylinder body 42 and the sleeve 6 have the same inner diameter and are coaxial, so that the flying ash of dry-mixed mortar can be prevented from overflowing during material receiving, and the scene can be kept tidy and the dry-mixed mortar can be prevented from being wasted. The locking assembly 8 is arranged at the upper end of the bottom plate 1 to limit the rotation of the rotating disc 2 during material receiving, so that the rotating disc 2 can be prevented from rotating to ensure that the dry-mixed mortar can fall into the packing bag 43 completely.
[0046] In the description of the present specification, the description of the terms "one embodiment", "example", "specific example" and the like means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are contained in at least one embodiment or example of the present application. In the present specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0047] The basic principle, main features and advantages of the present application are shown and described above. It should be understood by those skilled in the art that the present application is not limited by the above embodiments, and the above embodiments and descriptions in the specification are only to illustrate the principle of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application.
Claims
1. An automatic baling machine for dry mortar production, comprising a base plate (1), characterized in that: A rotatable turntable (2) is provided above the bottom plate (1), and a plurality of outer cylinders (41) uniformly distributed in the circumferential direction are fixed on the turntable (2), an inner cylinder (42) is provided in cooperation with the outer cylinder (41), and a packing bag (43) is provided in the inner cylinder (42); a fixing frame (51) is fixed on the upper end of the bottom plate (1), a mixing box (52) is fixed on the fixing frame (51), a sleeve (6) is connected and fixed at the discharge port of the mixing box (52), and the inner diameter of the inner cylinder (42) is equal to the inner diameter of the sleeve (6); when the outer cylinder (41) rotates to the bottom of the mixing box (52), the sleeve (6) and the inner cylinder (42) are coaxial; A lifting assembly (7) is provided directly below the mixing box (52), and the lifting assembly (7) includes a tray (72) that can be raised and lowered. A through hole (413) is provided at the bottom of the outer cylinder (41). The tray (72) can pass through the through hole (413) to lift the inner cylinder (42) and make the inner cylinder (42) contact the lower end surface of the sleeve (6).
2. The automatic packing machine for dry mortar production according to claim 1, characterized in that: A rotating shaft (21) is coaxially fixed to the lower end of the rotating disk (2), a driving motor (3) is fixed to the upper end of the bottom plate (1), and a driving shaft of the driving motor (3) is coaxially fixed to the rotating shaft (21).
3. The automatic packing machine for dry mortar production according to claim 1, characterized in that: The upper end of the turntable (2) is provided with a plurality of positioning holes (22) evenly distributed in the circumferential direction, and the positioning holes (22) penetrate the turntable (2) in the vertical direction; the outer cylinder (41) and the positioning holes (22) cooperate with each other; A disc (411) is provided at the upper end of the outer cylinder (41), and the disc (411) contacts the upper end surface of the turntable (2). A through hole (413) is provided on the disc (411), and a threaded hole (23) is provided on the side of the positioning hole (22). A bolt passes through the through hole (412) and is screwed into the threaded hole (23).
4. The automatic packaging machine for dry mortar production according to claim 1, characterized in that: A through slot is provided on one side of the mixing box (52) near the discharge port, and the through slot passes through the side wall of the mixing box (52). A sliding baffle (541) is provided in the through slot and can block the discharge port of the mixing box (52).
5. The automatic packaging machine for dry mortar production according to claim 1 or 4, characterized in that: The mixing box (52) is provided with a stirring assembly (53), which includes a rotatable rotating rod (531), and a plurality of stirring blades (532) are circumferentially arranged on the rotating rod (531).
6. The automatic packaging machine for dry mortar production according to claim 2, characterized in that: A locking assembly (8) is provided at the upper end of the base plate (1), and the locking assembly (8) includes a gear (81) fixed on the drive shaft of the drive motor (3). A sliding plate (82) capable of sliding is provided at the upper end of the base plate (1), and a clamping block is fixed on the sliding plate (82). When the outer cylinder (41) rotates to the position directly below the mixing box (52), the sliding plate (82) approaches the gear (81), so that the clamping block can be engaged with adjacent teeth of the gear (81).
7. The automatic packaging machine for dry mortar production according to claim 6, characterized in that: Two fixed plates (83) are provided at the upper end of the base plate (1), the sliding plate (82) is slidably connected to the base plate (1), a rotatable screw rod (84) is provided between the two fixed plates (83), and the screw rod (84) passes through the sliding plate (82) and is threadedly connected thereto.
8. The automatic packaging machine for dry mortar production according to claim 7, characterized in that: The thread lead angle of the screw rod (84) is smaller than the equivalent friction angle.