Culture medium bagging machine
By designing the holding round frame, fixing components, filling components and compacting components of the culture medium bagging machine, the problems of low efficiency and poor stability of edible fungus culture medium bagging are solved, and efficient and uniform bagging effects are achieved.
Patent Information
- Application Number
- CN202422651156.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-10-31
AI Technical Summary
In the existing technology, the bagging efficiency of edible fungus culture medium is low and unstable, manual bagging has high quality but low efficiency, and mechanical bagging has inconsistent tightness.
A culture medium bagging machine was designed, which included a holding circular frame, a fixing component, a filling component and a compacting component. The synchronous filling and compacting of the bags were achieved by rotating the circular trough and a DC motor to ensure consistent tightness.
The efficiency and stability of culture medium bagging are improved, ensuring the uniform distribution and consistent tightness of the material in the bag.
Smart Images
Figure CN223421071U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of edible fungus cultivation, in particular to a culture medium bagging machine. Background Art
[0002] Edible fungi are large fungi that can be eaten by humans. Specifically, edible fungi are edible mushrooms. Mushrooms refer to a type of large fungi that can form large fleshy fruiting bodies or sclerotium-like tissues and can be eaten or used as medicine by people.
[0003] Existing edible fungi are generally cultivated artificially. When cultivating edible fungi, they are generally cultivated after being inoculated with culture medium. When the culture medium is bagged, it is generally bagged manually or mechanically. Although the quality of the culture medium can be guaranteed during manual bagging, the bagging efficiency is low. Although mechanical bagging is more efficient, it is not stable enough. After bagging, the culture medium often has different tightness. Therefore, a culture medium bagging machine is proposed to solve the above problems. Utility Model Content
[0004] (1) Purpose of the utility model
[0005] In order to solve the technical problems existing in the background technology, the utility model proposes a culture medium bagging machine, which can place and fix the material bags by setting a holding circular frame and a fixing component, fill the inside of the material bags by setting a filling component, and compact the material in the material bags by setting a compacting component to ensure that the tightness of the culture medium remains consistent, and can simultaneously fill and compact two material bags by rotating the circular groove, rotating the disc and the DC motor, which has the advantages of ensuring the culture medium bagging effect and improving the culture medium bagging efficiency.
[0006] (2) Technical solution
[0007] The utility model provides a culture medium bagging machine, which comprises a workbench, and a bagging structure is arranged on the top of the workbench.
[0008] The bagging structure includes a rotating circular groove, a rotating disc, a DC motor, a holding circular frame, a fixing component, two vertical plates, a filling component and a compacting component. The rotating circular groove is opened at the top of the workbench, the rotating disc is rotatably connected to the inside of the rotating circular groove, the DC motor is arranged at the bottom of the workbench, the output shaft of the DC motor is connected to the bottom of the rotating disc, the holding circular frame is arranged at the top of the rotating disc, the fixing component is arranged at the top of the holding circular frame, the two vertical plates are both arranged at the top of the workbench, the filling component is arranged between the opposite sides of the two vertical plates, and the compacting component is arranged between the opposite sides of the two vertical plates.
[0009] Preferably, there are two groups of the containing circular frames and the fixing components, and the two groups of the containing circular frames and the two groups of the fixing components are both located on the top of the rotating disc and are symmetrically distributed.
[0010] Preferably, the fixing assembly includes two fixing plates, two first cylinders and two positioning plates, the two fixing plates are arranged on the outside of the containing circular frame and are symmetrically distributed, the two first cylinders are respectively arranged on the top of the two fixing plates, the two positioning plates are respectively arranged on the piston rods of the two first cylinders, and the bottoms of the two positioning plates are in contact with the top of the containing circular frame.
[0011] Preferably, the filling assembly includes a material box, a feed pipe, a discharge pipe and a stirring module. The material box is arranged between the opposite sides of the two vertical plates. The feed pipe is connected to the top of the material box, and the discharge pipe is connected to the bottom of the material box. An electromagnetic valve is provided inside the discharge pipe. The discharge pipe is located above the front containing circular frame, and the stirring module is arranged inside the material box.
[0012] Preferably, the stirring module includes a stirring motor, a stirring rod and a plurality of stirring blades. The stirring motor is arranged on the right side of the material box, the stirring rod is arranged on the output shaft of the stirring motor, and the other end of the stirring rod extends to the interior of the material box and is rotatably connected to the left side wall of its inner cavity. The plurality of stirring blades are all arranged on the outside of the stirring rod and are evenly distributed.
[0013] Preferably, the compacting assembly includes a top plate, a second cylinder, a movable plate, a guide assembly and a compacting block. The top plate is arranged between opposite sides of the two vertical plates, the second cylinder is arranged at the top of the top plate and extends to its bottom, the movable plate is arranged on the piston rod of the second cylinder, the guide assembly is arranged on the outer end surface of the movable plate, the compacting block is arranged at the bottom of the movable plate, and the compacting block is located above the containing circular frame on the back and is adapted to the containing circular frame.
[0014] Preferably, the guide assembly includes two guide blocks and two guide grooves, the two guide blocks are respectively arranged on the left and right sides of the movable plate, the two guide grooves are respectively opened on the opposite sides of the two vertical plates, and the two guide blocks are respectively slidably connected to the inside of the two guide grooves.
[0015] Preferably, a controller is provided on the top of the workbench, and support columns are provided at the four corners of the bottom of the workbench.
[0016] Compared with the prior art, the above technical solution of the present invention has the following beneficial technical effects:
[0017] The culture medium bagging machine can place and fix the material bags by setting a holding circular frame and a fixing component, fill the inside of the material bags by setting a filling component, and compact the material in the material bags by setting a compacting component to ensure that the tightness of the culture medium remains consistent. By rotating the circular groove, rotating the disc and the DC motor, two material bags can be filled and compacted at the same time, which not only ensures the culture medium filling effect but also greatly improves the culture medium bagging efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a structural schematic diagram of a culture medium bagging machine proposed in the utility model.
[0019] Figure 2 This is a cross-sectional view of the bagging structure in a culture medium bagging machine proposed in the utility model.
[0020] Figure 3 A culture medium bagging machine proposed in this utility model Figure 2 A magnified view of the middle panel.
[0021] Figure 4 This is a cross-sectional view of a filling component in a culture medium bagging machine proposed in the utility model.
[0022] Figure 5 This is a rear view of a culture medium bagging machine proposed in the utility model.
[0023] Figure numerals: 1. workbench; 2. controller; 3. bagging structure; 31. rotating circular groove; 32. rotating disc; 33. DC motor; 34. holding circular frame; 35. fixing assembly; 351. fixing plate; 352. first cylinder; 353. positioning plate; 36. vertical plate; 37. filling assembly; 371. material box; 372. feed pipe; 373. discharge pipe; 374. stirring module; 3741. stirring motor; 3742. stirring rod; 3743. stirring blade; 38. compacting assembly; 381. top plate; 382. second cylinder; 383. movable plate; 384. guide assembly; 385. compacting block; 4. support column. DETAILED DESCRIPTION
[0024] To make the objectives, technical solutions, and advantages of the present invention more clearly understood, the present invention is further described below in conjunction with specific embodiments and with reference to the accompanying drawings. It should be understood that these descriptions are merely illustrative and are not intended to limit the scope of the present invention. Furthermore, descriptions of known structures and technologies are omitted in the following description to avoid unnecessary confusion regarding the concepts of the present invention.
[0025] In the description of the utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," "the other end," and the like, indicating positions or relationships, are based on the positions or relationships shown in the accompanying drawings and are intended solely to facilitate the description of the utility model and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on the utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0026] In the description of the utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "provided with," "connected," etc., should be understood in a broad sense. For example, "connected" can mean fixed connection, welding, riveting, bonding, etc., or detachable connection, threaded connection, key connection, pin connection, etc., or integral connection; it can be mechanical connection or electrical connection; it can be direct connection or indirect connection through an intermediate medium, or it can be internal communication between two components. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood by those skilled in the art in specific circumstances.
[0027] like Figures 1-5 As shown, the utility model proposes a culture medium bagging machine, which includes a workbench 1, and a bagging structure 3 is provided on the top of the workbench 1.
[0028] The bagging structure 3 includes a rotating circular groove 31, a rotating disc 32, a DC motor 33, a holding circular frame 34, a fixing assembly 35, two vertical plates 36, a filling assembly 37 and a compacting assembly 38. The rotating circular groove 31 is opened at the top of the workbench 1, the rotating disc 32 is rotatably connected to the inside of the rotating circular groove 31, the DC motor 33 is arranged at the bottom of the workbench 1, and the output shaft of the DC motor 33 is connected to the bottom of the rotating disc 32. The holding circular frame 34 is arranged at the top of the rotating disc 32, the fixing assembly 35 is arranged at the top of the holding circular frame 34, the two vertical plates 36 are both arranged at the top of the workbench 1, the filling assembly 37 is arranged between the opposite sides of the two vertical plates 36, and the compacting assembly 38 is arranged between the opposite sides of the two vertical plates 36.
[0029] In the present invention, the material bag of the culture medium can be placed through the holding circular frame 34, and after the material bag is placed, the material bag can be fixed by the fixing component 35. After the material bag is fixed, the culture medium material can be filled into the material bag through the filling component 37. After the material is filled, the DC motor 33 is started, and the output shaft of the DC motor 33 will drive the rotating disc 32 to rotate inside the rotating circular groove 31, so that the holding circular frame 34 rotates. When the holding circular frame 34 rotates to the bottom of the compacting component 38, the material in the material bag can be compacted by the compacting component 38, thereby ensuring the tightness of the culture medium bag.
[0030] In an optional embodiment, there are two groups of the containing circular frames 34 and the fixing components 35 , and the two groups of the containing circular frames 34 and the two groups of the fixing components 35 are both located on the top of the rotating disk 32 and are symmetrically distributed.
[0031] It should be noted that two sets of containing round frames 34 and two sets of fixing components 35 can be used to fix two bags at the same time, so that the two bags can be filled and compacted separately at the same time, so that the filling component 37 and the compacting component 38 can be operated at the same time, greatly improving the efficiency of culture medium bagging.
[0032] Each time the DC motor 33 is started, the rotating disc 32 rotates half a circle, thereby ensuring that the positions of the two containing round frames 34 can be swapped, making it convenient for continuous filling and compacting.
[0033] In an optional embodiment, the fixing assembly 35 includes two fixing plates 351, two first cylinders 352 and two positioning plates 353. The two fixing plates 351 are both arranged on the outside of the containing circular frame 34 and are symmetrically distributed. The two first cylinders 352 are respectively arranged on the top of the two fixing plates 351. The two positioning plates 353 are respectively arranged on the piston rods of the two first cylinders 352. The bottoms of the two positioning plates 353 are both in contact with the top of the containing circular frame 34.
[0034] It should be noted that when fixing the material bag, it is necessary to first separate the two positioning plates 353 from the top of the containing circular frame 34, and then place the material bag inside the containing circular frame 34, and make the bag opening of the material bag be covered on the top of the containing circular frame 34. At this time, the bag opening of the material bag is located below the two positioning plates 353. At this time, start the two first cylinders 352, and the two first cylinders 352 can respectively drive the two positioning plates 353 to move downward. The top of the material bag can be fixed by the two positioning plates 353 to prevent the material bag from following the material into the containing circular frame 34 when bagging, thereby ensuring the stability of the material bag during bagging and compacting. After the bagging and compacting is completed, start the two first cylinders 352 in the reverse direction to make the two positioning plates 353 move upward. At this time, the bagged material bag can be removed and a new material bag can be installed at will.
[0035] In an optional embodiment, the filling assembly 37 includes a material box 371, a feed pipe 372, a discharge pipe 373 and a stirring module 374. The material box 371 is arranged between opposite sides of the two vertical plates 36. The feed pipe 372 is connected to the top of the material box 371. The discharge pipe 373 is connected to the bottom of the material box 371. An electromagnetic valve is provided inside the discharge pipe 373. The discharge pipe 373 is located above the front circular frame 34. The stirring module 374 is arranged inside the material box 371.
[0036] It should be noted that the material can be fed into the material box 371 through the feed pipe 372, and when the solenoid valve is opened, the material inside the material box 371 can be discharged through the discharge pipe 373, so that the material can directly enter the material bag. When the material is inside the material box 371, the material can be stirred through the stirring module 374 to make the material mixture more even.
[0037] In an optional embodiment, the stirring module 374 includes a stirring motor 3741, a stirring rod 3742 and a plurality of stirring blades 3743. The stirring motor 3741 is arranged on the right side of the material box 371, and the stirring rod 3742 is arranged on the output shaft of the stirring motor 3741. The other end of the stirring rod 3742 extends to the interior of the material box 371 and is rotatably connected to the left side wall of its inner cavity. The plurality of stirring blades 3743 are all arranged on the outside of the stirring rod 3742 and are evenly distributed.
[0038] It should be noted that when the stirring motor 3741 is started, the output shaft of the stirring motor 3741 will drive the stirring rod 3742 to rotate, and the stirring rod 3742 will drive the multiple stirring blades 3743 to rotate. The material inside the material box 371 is stirred by the multiple stirring blades 3743 to ensure that the material is mixed more evenly inside the material box 371.
[0039] In an optional embodiment, the compacting assembly 38 includes a top plate 381, a second cylinder 382, a movable plate 383, a guide assembly 384 and a compacting block 385. The top plate 381 is arranged between the opposite sides of the two vertical plates 36, the second cylinder 382 is arranged at the top of the top plate 381 and extends to its bottom, the movable plate 383 is arranged on the piston rod of the second cylinder 382, the guide assembly 384 is arranged on the outer end surface of the movable plate 383, the compacting block 385 is arranged at the bottom of the movable plate 383, and the compacting block 385 is located above the back holding circular frame 34 and is adapted to the holding circular frame 34.
[0040] It should be noted that after the material bag is filled, the rotating disc 32 is rotated so that the filled material bag is located below the compacting block 385. At this time, the second cylinder 382 is started, and the piston rod of the second cylinder 382 will drive the movable plate 383 to move downward, and the movable plate 383 will drive the compacting block 385 to move downward. When the compacting block 385 moves downward, it will enter the interior of the containing circular frame 34 and compact the material inside the containing circular frame 34 at the same time. The guide assembly 384 can ensure the stability of the movement of the movable plate 383, and further ensure the stability of the compacting block 385 during movement.
[0041] In an optional embodiment, the guide assembly 384 includes two guide blocks and two guide grooves. The two guide blocks are respectively arranged on the left and right sides of the movable plate 383, and the two guide grooves are respectively opened on the opposite sides of the two vertical plates 36. The two guide blocks are respectively slidably connected to the inside of the two guide grooves.
[0042] It should be noted that the two guide blocks and the two guide grooves can limit and guide the movable plate 383 to ensure the stability of the movement of the movable plate 383, and the movable plate 383 can ensure the stability of the movement of the compacting block 385, ensuring that when the compacting block 385 moves downward, it can accurately enter the inside of the containing circular frame 34 to compact the material, and prevent the compacting block 385 from being limited by the containing circular frame 34 when moving downward.
[0043] In an optional embodiment, a controller 2 is provided on the top of the workbench 1 , and support columns 4 are provided at the four corners of the bottom of the workbench 1 .
[0044] It should be noted that the workbench 1 is stably supported by four support columns 4, and the DC motor 33, the first cylinder 352, the solenoid valve, the stirring motor 3741 and the second cylinder 382 are all electrically connected to the controller 2. The DC motor 33, the first cylinder 352, the solenoid valve, the stirring motor 3741 and the second cylinder 382 can be controlled by the controller 2.
[0045] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A culture medium bagging machine, comprising a workbench (1), characterized in that: A bagging structure (3) is provided on the top of the workbench (1); The bagging structure (3) comprises a rotating circular groove (31), a rotating disc (32), a DC motor (33), a containing circular frame (34), a fixing assembly (35), two vertical plates (36), a filling assembly (37) and a compacting assembly (38), wherein the rotating circular groove (31) is opened on the top of the workbench (1), the rotating disc (32) is rotatably connected to the inside of the rotating circular groove (31), the DC motor (33) is arranged at the bottom of the workbench (1), and the DC The output shaft of the motor (33) is connected to the bottom of the rotating disc (32), the containing circular frame (34) is arranged on the top of the rotating disc (32), the fixing assembly (35) is arranged on the top of the containing circular frame (34), the two vertical plates (36) are both arranged on the top of the workbench (1), the filling assembly (37) is arranged between opposite sides of the two vertical plates (36), and the compacting assembly (38) is arranged between opposite sides of the two vertical plates (36).
2. A culture medium bagging machine according to claim 1, characterized in that: There are two groups of the containing circular frames (34) and the fixing components (35), and the two groups of the containing circular frames (34) and the two groups of the fixing components (35) are both located on the top of the rotating disc (32) and are symmetrically distributed.
3. A culture medium bagging machine according to claim 1, characterized in that: The fixing assembly (35) includes two fixing plates (351), two first cylinders (352) and two positioning plates (353). The two fixing plates (351) are both arranged on the outside of the containing circular frame (34) and are symmetrically distributed. The two first cylinders (352) are respectively arranged on the top of the two fixing plates (351). The two positioning plates (353) are respectively arranged on the piston rods of the two first cylinders (352). The bottoms of the two positioning plates (353) are both in contact with the top of the containing circular frame (34).
4. A culture medium bagging machine according to claim 1, characterized in that: The filling assembly (37) includes a material box (371), a feed pipe (372), a discharge pipe (373) and a stirring module (374). The material box (371) is arranged between the two opposite sides of the vertical plates (36). The feed pipe (372) is connected to the top of the material box (371). The discharge pipe (373) is connected to the bottom of the material box (371). A solenoid valve is provided inside the discharge pipe (373). The discharge pipe (373) is located above the front holding circular frame (34). The stirring module (374) is arranged inside the material box (371).
5. A culture medium bagging machine according to claim 4, characterized in that: The stirring module (374) includes a stirring motor (3741), a stirring rod (3742) and a plurality of stirring blades (3743), wherein the stirring motor (3741) is arranged on the right side of the material box (371), the stirring rod (3742) is arranged on the output shaft of the stirring motor (3741), the other end of the stirring rod (3742) extends into the interior of the material box (371) and is rotatably connected to the left side wall of its inner cavity, and the plurality of stirring blades (3743) are all arranged on the outside of the stirring rod (3742) and are evenly distributed.
6. A culture medium bagging machine according to claim 1, characterized in that: The compacting assembly (38) includes a top plate (381), a second cylinder (382), a movable plate (383), a guide assembly (384) and a compacting block (385), wherein the top plate (381) is arranged between opposite sides of the two vertical plates (36), the second cylinder (382) is arranged at the top of the top plate (381) and extends to the bottom thereof, the movable plate (383) is arranged on the piston rod of the second cylinder (382), the guide assembly (384) is arranged on the outer end surface of the movable plate (383), the compacting block (385) is arranged at the bottom of the movable plate (383), and the compacting block (385) is located above the holding circular frame (34) on the back and is adapted to the holding circular frame (34).
7. A culture medium bagging machine according to claim 6, characterized in that: The guide assembly (384) includes two guide blocks and two guide grooves. The two guide blocks are respectively arranged on the left and right sides of the movable plate (383). The two guide grooves are respectively opened on the opposite sides of the two vertical plates (36). The two guide blocks are respectively slidably connected to the inside of the two guide grooves.
8. The culture medium bagging machine according to claim 1, characterized in that: A controller (2) is provided on the top of the workbench (1), and support columns (4) are provided at the four corners of the bottom of the workbench (1).