Semi-automatic bagged ammonium nitrate feeding device
By designing a semi-automatic bagged ammonium nitrate feeding device and using components such as conveyor belts, winding motors and bag cutting units to achieve automatic feeding of ammonium nitrate, the labor intensity and safety hazards caused by manual operations in chemical production are solved, and the feeding efficiency and safety are improved.
Patent Information
- Application Number
- CN202422754533.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-11-12
AI Technical Summary
The feeding process of ammonium nitrate in chemical production relies on manual operation, which increases the labor intensity of operators and poses a major safety hazard.
A semi-automatic bagged ammonium nitrate feeding device was designed, which included a conveyor belt, a winding motor, a pulley device, a bag cutting unit, a vibration unit and a feeding platform. The device achieved automatic feeding of bagged ammonium nitrate through mechanized means, reducing manual operation.
It improves feeding efficiency, reduces labor intensity, enhances safety, and reduces the number of personnel in dangerous positions.
Smart Images

Figure CN223421128U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of chemical production feeding equipment, and in particular to a semi-automatic bagged ammonium nitrate feeding device. Background Art
[0002] The production of mixed porous granular ammonium nitrate oil explosives utilizes ammonium nitrate, an ammonium salt that appears as colorless, odorless, transparent or white crystals. It is highly soluble in water, easily absorbs moisture and agglomerates, absorbs large amounts of heat when dissolved, and decomposes explosively upon impact or heat, as well as upon contact with alkali. It is an oxidizing agent and is used as a fertilizer and chemical raw material. Ammonium nitrate packaging bags are typically made from polyester fibers such as polypropylene and polyethylene and are cube-shaped with a rectangular base.
[0003] In chemical production, the feeding process of hazardous chemicals such as ammonium nitrate usually relies on manual operation. The ammonium nitrate is first manually transported to the feeding table, and then the on-site operator manually cuts the packaging bag to feed the material. This not only increases the labor intensity of the operator, but also poses a major safety hazard. Therefore, improvements are now being made to the semi-automatic bagged ammonium nitrate feeding device. Utility Model Content
[0004] In response to the shortcomings of the existing technology, the present application provides a semi-automatic bagged ammonium nitrate feeding device, which overcomes the shortcomings of the existing technology and aims to solve the problem that in chemical production, the feeding process of hazardous chemicals such as ammonium nitrate usually relies on manual operation. The ammonium nitrate is first manually transported to the feeding table, and then the on-site operator manually cuts the packaging bag for feeding, which increases the labor intensity of the operator and also poses a major safety hazard.
[0005] To achieve the above-mentioned purpose, the present application provides the following technical solutions: a semi-automatic bagged ammonium nitrate feeding device, comprising a conveyor belt, a winding motor and a roof, characterized in that a base is provided on one side of the conveyor belt, a feeding mechanism is rotatably installed on the top of the base, the winding motor is movably connected to the feeding mechanism through a pulley device, a bag cutting unit is fixedly installed on the upper surface of the feeding mechanism close to the conveyor belt, a vibration unit is fixedly installed on the lower surface of the feeding mechanism away from the conveyor belt, a feeding platform is provided on one side of the feeding mechanism, and a feeding port is provided on the upper surface of the feeding platform located below the feeding mechanism.
[0006] By adopting the above technical solution, the staff transports the bagged ammonium nitrate to the conveyor belt and transports the bagged ammonium nitrate to the feeding mechanism through the conveyor belt. The feeding mechanism is driven to perform the feeding action through the cooperation between the winding motor, the pulley device and the base. The bagged ammonium nitrate on the feeding mechanism is opened and cut by the provided bag cutting unit, so that the ammonium nitrate falls into the feeding mechanism and is transported to the feeding platform through the feeding mechanism. During the feeding process, the vibration force is transmitted to the feeding mechanism through the vibration unit, which can speed up the feeding speed. The device has a simple structure and is easy to maintain. It can realize semi-automatic feeding. Compared with pure manual operation, the feeding efficiency is improved, and the safety of the feeding process is improved by reducing the number of personnel in dangerous positions and reducing the labor intensity of personnel.
[0007] As a preferred technical solution of the present application, a positioning block is fixedly installed inside the feeding mechanism below the bag cutting unit. There are two positioning blocks and an output channel is provided between the two positioning blocks.
[0008] By adopting the above technical solution, the bagged ammonium nitrate is limited and fixed by the positioning block, thereby facilitating the bag cutting operation of the bag cutting unit.
[0009] As a preferred technical solution of the present application, the bag cutting unit includes a fixed frame fixedly mounted on the upper surface of the feeding mechanism, a movable groove is opened inside the fixed frame, a reciprocating screw rod is rotatably connected inside the movable groove, a driving motor for driving the reciprocating screw rod to rotate is fixedly mounted on the outer wall of one side of the fixed frame, the outer surface of the reciprocating screw rod is threadedly connected to a movable block adapted to the movable groove, and a cutting knife is provided at the bottom of the movable block.
[0010] By adopting the above technical solution, the reciprocating screw drives the moving block to move inside the moving groove under the driving action of the driving motor, so that the ammonium nitrate packaging bag can be cut open with the cutting knife, so that the ammonium nitrate can fall into the feeding mechanism.
[0011] As a preferred technical solution of the present application, a mounting groove is provided at the bottom of the movable block, a limiting hole is provided through the outer wall of the cutting knife, the movable block is fixed with the cutting knife by mounting bolts, and the mounting bolts are adapted to the limiting hole.
[0012] By adopting the above technical solution, by providing the limiting holes, the mounting slots and the mounting bolts, the cutting blade and the moving block can be assembled together, and the cutting blade can be conveniently installed or disassembled.
[0013] As a preferred technical solution of the present application, the vibration unit includes a vibration motor, and the vibration motor is fixedly connected to the feeding mechanism through two mounting seats.
[0014] By adopting the above technical solution, the vibration motor is fixedly installed on the lower surface of the feeding mechanism through the mounting base. By starting the vibration motor to transmit the vibration force to the feeding mechanism, the feeding speed can be accelerated.
[0015] As a preferred technical solution of the present application, two connecting blocks are symmetrically connected to one side of the upper surface of the feeding mechanism close to the conveyor belt, and connecting holes are provided inside the two connecting blocks.
[0016] By adopting the above technical solution, the feeding mechanism and the pulley device are fixedly connected together, so that the winding motor can drive the feeding mechanism to perform lever movement through the pulley device.
[0017] As a preferred technical solution of the present application, a guardrail is fixedly installed on the upper surface of the feeding platform, and the feeding port is located inside the guardrail.
[0018] By adopting the above technical solution, a guardrail is set around the feeding port to ensure that the operator maintains a safe distance from the dangerous area during the feeding process.
[0019] As a preferred technical solution of the present application, the feeding mechanism is made of stainless steel, and the inner wall of the feeding mechanism is sprayed with epoxy anti-corrosion paint.
[0020] By adopting the above technical solution, the feeding mechanism made of stainless steel is suitable for the chemical industry because stainless steel has good corrosion resistance and hygienic properties, and the inner wall of the feeding mechanism is sprayed with epoxy anti-corrosion paint to further enhance its anti-corrosion ability.
[0021] Beneficial effects of this application:
[0022] In the utility model, bagged ammonium nitrate is transported to the feeding mechanism by a conveyor belt, and the feeding mechanism is driven to perform feeding action through the cooperation between the winding motor, the pulley device and the base, and the bagged ammonium nitrate on the feeding mechanism is opened and cut through the cooperation between the bag cutting unit and the positioning block, so that the ammonium nitrate falls into the feeding mechanism and is transported to the feeding platform through the feeding mechanism. During the feeding process, the vibration force is transmitted to the feeding mechanism through the vibration unit, which can speed up the feeding speed. The device has a simple structure and is easy to maintain, and can realize semi-automatic feeding. Compared with pure manual operation, the feeding efficiency is improved, and the safety of the feeding process is improved by reducing the number of personnel in dangerous positions and reducing the labor intensity of personnel.
[0023] With reference to the following description and drawings, specific embodiments of the present invention are disclosed in detail, indicating the manner in which the principles of the present invention may be employed. It should be understood that the scope of the embodiments of the present invention is not limited thereby. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 A schematic diagram of the local structure of this application;
[0025] Figure 2 A schematic diagram of the side structure of this application;
[0026] Figure 3 This is a schematic structural diagram of the feeding mechanism of this application;
[0027] Figure 4 This is a schematic structural diagram of the bag cutting unit of this application.
[0028] In the figure: 1. Conveyor belt; 2. Base; 3. Feeding mechanism; 4. Winding motor; 5. Pulley device; 6. Feeding platform; 7. Feeding port; 8. Vibration unit; 81. Vibration motor; 82. Mounting seat; 9. Bag cutting unit; 91. Fixed frame; 92. Drive motor; 93. Moving groove; 94. Reciprocating screw; 95. Moving block; 96. Cutting knife; 97. Limiting hole; 98. Mounting groove; 99. Mounting bolt; 10. Guardrail; 11. Positioning block; 12. Connecting block; 13. Connecting hole; 14. Roof. DETAILED DESCRIPTION
[0029] The following will clearly and completely describe the technical solutions in the embodiments of the present application in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of this application.
[0030] like Figure 1 - Figure 4As shown, the semi-automatic bagged ammonium nitrate feeding device provided by the embodiment comprises a conveying belt 1, a winding motor 4 and a roof 14, characterized in that one side of the conveying belt 1 is provided with a base 2, the top of the base 2 is rotatably installed with a feeding mechanism 3, the winding motor 4 is movably connected with the feeding mechanism 3 through a pulley device 5, the upper surface of the feeding mechanism 3 is fixedly installed with a bag cutting unit 9 near one side of the conveying belt 1, the lower surface of the feeding mechanism 3 is fixedly installed with a vibrating unit 8 away from one side of the conveying belt 1, one side of the feeding mechanism 3 is provided with a feeding platform 6, and the upper surface of the feeding platform 6 is provided with a feeding port 7 below the feeding mechanism 3. In use, the staff carries the bagged ammonium nitrate to the conveying belt 1 and conveys the bagged ammonium nitrate to the feeding mechanism 3 through the conveying belt 1, drives the feeding mechanism 3 to perform a feeding action through the cooperation between the winding motor 4, the pulley device 5 and the base 2, cuts the bagged ammonium nitrate on the feeding mechanism 3 through the bag cutting unit 9 to make the ammonium nitrate fall into the feeding mechanism 3 and be conveyed to the feeding platform 6 through the feeding mechanism 3, and the vibrating unit 8 transmits the vibrating force to the feeding mechanism 3 during the feeding process, which can accelerate the feeding speed. The device has a simple structure, is convenient to maintain, can realize semi-automatic feeding, improves the feeding efficiency compared with manual operation, reduces the number of personnel in dangerous positions and reduces the labor intensity of personnel, and improves the safety of the feeding process.
[0031] In the embodiment, as shown in the figure, Figure 3 the inside of the feeding mechanism 3 is fixedly installed with a positioning block 11 below the bag cutting unit 9, the number of the positioning block 11 is two, and an output channel is arranged between the two positioning blocks 11. In use, the positioning block 11 limits and fixes the bagged ammonium nitrate, thereby facilitating the cutting operation of the bag cutting unit 9.
[0032] In the embodiment, as shown in the figure, Figure 4 the bag cutting unit 9 comprises a fixed frame 91 fixedly installed on the upper surface of the feeding mechanism 3, a moving groove 93 is formed in the inside of the fixed frame 91, a reciprocating screw rod 94 is rotatably connected in the inside of the moving groove 93, a driving motor 92 is fixedly installed on one side outer wall of the fixed frame 91 and drives the reciprocating screw rod 94 to rotate, a moving block 95 is threadedly connected to the outer surface of the reciprocating screw rod 94 and is matched with the moving groove 93, and a cutting knife 96 is arranged on the bottom of the moving block 95. In use, the reciprocating screw rod 94 drives the moving block 95 to move in the inside of the moving groove 93 under the driving action of the driving motor 92, thereby cutting the ammonium nitrate packaging bag with the cutting knife 96, so that the ammonium nitrate can fall into the feeding mechanism 3.
[0033] In the embodiment, as shown in the figure, Figure 4As shown, a mounting groove 98 is provided at the bottom of the movable block 95, and a limiting hole 97 is provided through the outer wall of the cutting knife 96. The movable block 95 is fixed with the cutting knife 96 by a mounting bolt 99, and the mounting bolt 99 is adapted to the limiting hole 97. When in use, the limiting hole 97, the mounting groove 98 and the mounting bolt 99 are provided to facilitate the assembly of the cutting knife 96 and the movable block 95, so as to facilitate the installation or disassembly of the cutting knife 96.
[0034] In this embodiment, if Figure 3 As shown, the vibration unit 8 includes a vibration motor 81, which is fixedly connected to the feeding mechanism 3 through two mounting brackets 82. When in use, the vibration motor 81 is fixedly mounted on the lower surface of the feeding mechanism 3 through the mounting brackets 82. By starting the vibration motor 81 to transmit the vibration force to the feeding mechanism 3, the feeding speed can be accelerated.
[0035] In this embodiment, if Figure 3 As shown, two connecting blocks 12 are symmetrically connected to the upper surface of the feeding mechanism 3 close to the side of the conveyor belt 1, and connecting holes 13 are opened inside the two connecting blocks 12. When in use, the feeding mechanism 3 and the pulley device 5 are fixedly connected together, so that the winding motor 4 can drive the feeding mechanism 3 to perform lever movement through the pulley device 5.
[0036] In this embodiment, if Figure 1 As shown, a guardrail 10 is fixedly installed on the upper surface of the feeding platform 6, and the feeding port 7 is located inside the guardrail 10. When in use, the guardrail 10 is set around the feeding port 7 to ensure that the operator maintains a safe distance from the dangerous area during the feeding process.
[0037] In this embodiment, if Figure 1 As shown, the feeding mechanism 3 is made of stainless steel material, and the inner wall of the feeding mechanism 3 is sprayed with epoxy anti-corrosion paint. When in use, because stainless steel has good corrosion resistance and hygienic properties, the feeding mechanism 3 made of stainless steel material is suitable for the chemical industry, and the inner wall of the feeding mechanism 3 is sprayed with epoxy anti-corrosion paint to further enhance its anti-corrosion ability.
[0038] Working principle: When using the semi-automatic bagged ammonium nitrate feeding device of the present application, the bagged ammonium nitrate is transported to the feeding mechanism 3 through the conveyor belt 1, and the feeding mechanism 3 is driven to perform the feeding action through the cooperation between the winding motor 4, the pulley device 5 and the base 2. The bag of ammonium nitrate located on the feeding mechanism 3 is opened and cut through the cooperation between the bag cutting unit 9 and the positioning block 11, so that the ammonium nitrate falls into the feeding mechanism 3 and is transported to the feeding platform 6 through the feeding mechanism 3. During the feeding process, the vibration force is transmitted to the feeding mechanism 3 through the vibration unit 8, which can speed up the feeding speed. The device has a simple structure and is easy to maintain. It can realize semi-automatic feeding. Compared with pure manual operation, it improves the feeding efficiency and improves the safety of the feeding process by reducing the number of personnel in dangerous positions and reducing the labor intensity of personnel.
[0039] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "two ends," "one end," "the other end," and the like, indicating positions or relationships, are based on the positions or relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They are not intended to indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0040] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "provided with," "connected," etc., should be understood in a broad sense. For example, "connected" may refer to a fixed connection, a detachable connection, or an integral connection; it may refer to a mechanical connection or an electrical connection; it may refer to a direct connection or an indirect connection through an intermediate medium; it may refer to internal communication between two components. Those skilled in the art will be able to understand the specific meanings of the above terms in this utility model based on specific circumstances.
[0041] The present invention has been described above with reference to specific embodiments. However, those skilled in the art should understand that these descriptions are merely illustrative and are not intended to limit the scope of protection of the present invention. Those skilled in the art may make various modifications and variations to the present invention based on the spirit and principles of the present invention, and such modifications and variations are also within the scope of the present invention.
Claims
1. A semi-automatic bagged ammonium nitrate feeding device, comprising a conveyor belt (1), a winding motor (4) and a roof (14), characterized in that: A base (2) is provided on one side of the conveyor belt (1), a feeding mechanism (3) is rotatably installed on the top of the base (2), the winding motor (4) is movably connected to the feeding mechanism (3) through a pulley device (5), a bag cutting unit (9) is fixedly installed on the upper surface of the feeding mechanism (3) close to the conveyor belt (1), a vibration unit (8) is fixedly installed on the lower surface of the feeding mechanism (3) away from the conveyor belt (1), a feeding platform (6) is provided on one side of the feeding mechanism (3), and a feeding port (7) is opened on the upper surface of the feeding platform (6) below the feeding mechanism (3).
2. The semi-automatic bagged ammonium nitrate feeding device according to claim 1, characterized in that: A positioning block (11) is fixedly installed inside the feeding mechanism (3) below the bag cutting unit (9). There are two positioning blocks (11) and an output channel is provided between the two positioning blocks (11).
3. The semi-automatic bagged ammonium nitrate feeding device according to claim 1, characterized in that: The bag cutting unit (9) includes a fixed frame (91) fixedly mounted on the upper surface of the feeding mechanism (3), a movable groove (93) is provided inside the fixed frame (91), a reciprocating screw rod (94) is rotatably connected inside the movable groove (93), a driving motor (92) for driving the reciprocating screw rod (94) to rotate is fixedly mounted on the outer wall of one side of the fixed frame (91), a movable block (95) adapted to the movable groove (93) is threadedly connected to the outer surface of the reciprocating screw rod (94), and a cutting knife (96) is provided at the bottom of the movable block (95).
4. The semi-automatic bagged ammonium nitrate feeding device according to claim 3, characterized in that: The bottom of the movable block (95) is provided with a mounting groove (98), and the outer wall of the cutting knife (96) is penetrated by a limiting hole (97). The movable block (95) is fixedly mounted with the cutting knife (96) by a mounting bolt (99), and the mounting bolt (99) is adapted to the limiting hole (97).
5. The semi-automatic bagged ammonium nitrate feeding device according to claim 1, characterized in that: The vibration unit (8) includes a vibration motor (81), and the vibration motor (81) is fixedly connected to the feeding mechanism (3) via two mounting seats (82).
6. The semi-automatic bagged ammonium nitrate feeding device according to claim 1, characterized in that: Two connecting blocks (12) are symmetrically connected to one side of the upper surface of the feeding mechanism (3) close to the conveyor belt (1), and connecting holes (13) are provided inside the two connecting blocks (12).
7. The semi-automatic bagged ammonium nitrate feeding device according to claim 1, characterized in that: A guardrail (10) is fixedly mounted on the upper surface of the feeding platform (6), and the feeding port (7) is located inside the guardrail (10).
8. The semi-automatic bagged ammonium nitrate feeding device according to claim 1, characterized in that: The feeding mechanism (3) is made of stainless steel, and the inner wall of the feeding mechanism (3) is sprayed with epoxy anti-corrosion paint.