Filling liquid level monitoring device

Abstract

The utility model relates to the technical field of liquid level monitoring, and discloses a filling liquid level monitoring device which comprises a filling barrel, the top of the filling barrel is fixedly connected with an outer pipeline, the outer wall of the bottom of the outer pipeline is fixedly connected with a fixing piece, the top of the outer pipeline is fixedly connected with a coping, the inner wall of the outer pipeline is fixedly connected with an inner pipeline, and the inner pipeline is fixedly connected with an outer pipeline. A transverse plate is slidably connected to the inner wall of the inner pipeline, a connecting rod is fixedly connected to the top of the transverse plate, an anti-falling cap is fixedly connected to the top of the connecting rod, a floating ball is fixedly connected to the bottom of the connecting rod, an oval channel is fixedly connected to the right side of the outer pipeline, and fixing mechanisms are arranged on the left side and the right side of the filling barrel correspondingly. According to the utility model, the production efficiency is improved, the liquid level is monitored in real time, the waste caused by excessive and insufficient filling is reduced, the product quality is improved, the liquid level consistency of each container is ensured, the quality fluctuation is avoided, the safety is realized, and the leakage and overflow accidents are reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of liquid level monitoring, in particular to a filling liquid level monitoring device. Background Art

[0002] Liquid level monitoring devices usually collect liquid level data through sensors and transmit it to the controller. According to the preset liquid level standards, they automatically control and alarm. The application scenarios are diverse. In the food and beverage industry, they are used to monitor the filling process of juice, milk and beer liquids. In the chemical industry, they monitor various chemical liquids to ensure production safety. In the pharmaceutical industry, they ensure the accuracy of the liquid level during the filling process of medicines to ensure dosage consistency. In the water treatment industry, they monitor the liquid level of sewage and pure water to ensure the normal operation of the system.

[0003] During the shampoo filling process, it is necessary to monitor the liquid level in real time and transmit the data to the control device for processing. By comparing the preset liquid level with the actual detected liquid level, the control device can adjust the operation of the filling machine to ensure the accuracy and stability of the filling. The application of filling level detection technology can improve production efficiency and product quality, and reduce waste and cost.

[0004] Filling liquid devices play an important role in modern industrial production. They can improve production efficiency, reduce costs and ensure product quality. Filling liquid level detection technology can also help companies achieve automated production and improve the reliability and safety of production lines. In modern industrial production, filling liquid level detection technology has become an indispensable part. The existing filling liquid devices lack liquid level detection devices and cannot meet the automation requirements of automatic start and stop. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides a filling liquid level monitoring device, which aims to improve the problem that the existing technology lacks a liquid level detection device and cannot well meet the automation requirements of automatic start and stop.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a filling liquid level monitoring device, including a filling barrel, the top of the filling barrel is fixedly connected to an outer pipe, the bottom outer wall of the outer pipe is fixedly connected to a fixing plate, the top of the outer pipe is fixedly connected to a pressure top, the inner wall of the outer pipe is fixedly connected to the inner pipe, the inner wall of the inner pipe is slidably connected to a cross plate, the top of the cross plate is fixedly connected to a connecting rod, the top of the connecting rod is fixedly connected to an anti-drop cap, the bottom of the connecting rod is fixedly connected to a float, the right side of the outer pipe is fixedly connected to an elliptical channel, and fixing mechanisms are provided on the left and right sides of the filling barrel, and the fixing mechanisms are used to facilitate installation and disassembly.

[0007] Through the above technical solution: the pressure top plays a role in protecting the internal structure in actual use, the inner wall of the inner pipe is slidably connected to the cross plate, so that the cross plate can slide freely during the liquid filling process, thereby accurately monitoring the changes in the liquid level, and the top of the connecting rod is fixedly connected with an anti-drop cap to ensure the stability of the connecting rod during operation and prevent accidental falling off. The float floats up and down with the rise and fall of the liquid level, realizing real-time monitoring of the liquid level. The fixing mechanism makes the device more convenient during installation and disassembly, greatly saving time and labor costs.

[0008] As a further description of the above technical solution:

[0009] The fixing mechanism includes a connecting plate, the bottom of which is fixedly connected to the outer wall of the filling barrel, the top of the connecting plate is rotatably connected to a handle, one end of the handle is rotatably connected to a lock, the outer wall of the lock is snap-connected to a lock, and the outer wall of the lock is threadedly connected to the outer wall of the protective cover through a bolt.

[0010] Through the above technical solution: the outer wall of the lock is threadedly connected to the outer wall of the protective cover through precise threaded fit, and the front and rear sides of the filling barrel are fixedly connected with transverse connecting strips, which enhances the stability of the structure and provides additional operational convenience. On the front side of the front transverse connecting strip, a controller is fixedly connected, which works in conjunction with the entire filling equipment to ensure the accuracy and efficiency of the filling process.

[0011] As a further description of the above technical solution:

[0012] The top of the fixing plate is fixedly connected with a vertical rod, and the middle and lower parts of the vertical rod are fixedly connected with a connecting block.

[0013] Through the above technical solution: the middle and lower parts of the vertical rods and the connecting blocks form a solid support system.

[0014] As a further description of the above technical solution:

[0015] One end of the upper connecting block is fixedly connected to the second sensor, and one end of the lower connecting block is fixedly connected to the first sensor. One end of each of the second sensor and the first sensor is fixedly connected to the first connecting wire.

[0016] Through the above technical solution: one end of the sensor 2 and the sensor 1 are fixedly connected to the connecting wire 1 by crimping, thereby ensuring the stability and efficiency of signal transmission.

[0017] As a further description of the above technical solution:

[0018] An ultrasonic sensor is fixedly connected to the left side of the top of the filling barrel, and a second connecting line is fixedly connected to one side of the ultrasonic sensor.

[0019] Through the technical scheme, the ultrasonic sensor can accurately monitor the liquid level change in the filling process through advanced sensing technology.

[0020] Further description of the technical scheme is as follows:

[0021] The front and rear sides of the filling barrel are fixedly connected with transverse connecting strips, and the front side of the transverse connecting strip on the front side is fixedly connected with a controller.

[0022] Through the technical scheme, the transverse connecting strip enhances the stability of the structure, provides additional operation convenience, the controller works with the whole filling equipment to ensure the accuracy and efficiency of the filling process.

[0023] Further description of the technical scheme is as follows:

[0024] The left and right side outer walls of the filling barrel are fixedly connected with fixing rings, the bottom of the fixing ring is fixedly connected with a supporting column, and the bottom of the supporting column is fixedly connected with an anti-skid pad.

[0025] Through the technical scheme, the bottom of the supporting column is fixedly connected with the anti-skid pad, which enhances the stability of the filling barrel, and the anti-skid pad can effectively prevent sliding and ensure the safety of operation.

[0026] Further description of the technical scheme is as follows:

[0027] The bottom left side of the filling barrel is fixedly connected with a feeding port, the bottom right side of the filling barrel is fixedly connected with a discharging port, and the outer wall of the discharging port is fixedly connected with an electronic valve.

[0028] Through the technical scheme, the feeding port facilitates the rapid and uniform input of materials, and the precise control of the electronic valve enables accurate adjustment of the discharging process.

[0029] The utility model has the advantages of the following beneficial effects:

[0030] 1、The utility model discloses a filling device, which comprises a filling barrel, a feeding port, a discharging port, an electronic valve, a controller, a supporting column, an anti-skid pad, a transverse connecting strip, an inductor and an inductor two.

[0031] 2. The utility model discloses, lift press the handle, make the lock catch and the lock disengage, can very conveniently detach the protective cover, clean the inside of filling barrel, the design of detachable makes every component can conveniently take down and clean, ensure health and liquid quality, easy to assemble and disassemble, reduce manpower cost, improve work efficiency, material can be recycled, after disassembly, it is favorable to recycling treatment, reduce environmental burden. BRIEF DESCRIPTION OF DRAWINGS

[0032] Figure 1 It is a filling barrel front side perspective drawing of a filling liquid level monitoring device provided by the utility model;

[0033] Figure 2 It is a filling barrel rear side perspective drawing of a filling liquid level monitoring device provided by the utility model;

[0034] Figure 3 It is the partial structure drawing of the outer pipeline of a filling liquid level monitoring device provided by the utility model;

[0035] Figure 4 It is the partial structure display drawing of the outer pipeline of a filling liquid level monitoring device provided by the utility model;

[0036] Figure 5 It is the partial structure schematic diagram of the fixing mechanism of a filling liquid level monitoring device provided by the utility model.

[0037] Legend:

[0038] 1, filling barrel, 2, fixing mechanism, 201, connecting piece, 202, press handle, 203, lock catch, 204, lock, 205, bolt, 206, protective cover, 3, outer pipeline, 4, fixed sheet, 5, pressure top, 6, inner pipeline, 7, horizontal plate, 8, connecting rod, 9, anti -drop cap, 10, float ball, 11, oval channel, 12, vertical rod, 13, connecting block, 14, inductor two, 15, inductor one, 16, connecting wire one, 17, connecting wire two, 18, ultrasonic sensor, 19, controller, 20, horizontal connecting strip, 21, support column, 22, antiskid pad, 23, fixed ring, 24, feed inlet, 25, discharge port, 26, electronic valve. DETAILED DESCRIPTION

[0039] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the protection scope of the utility model.

[0040] Please refer to the drawings Figure 1 , Attachment Figure 3 and attached Figure 4 The top of the outer pipe 3 is fixedly connected to the outer wall of the outer pipe 3, and the bottom outer wall of the outer pipe 3 is fixedly connected to the fixing plate 4. The fixing plate 4 enhances the firmness of the structure and is convenient for maintenance and replacement. The top of the outer pipe 3 is fixedly connected to the pressure top 5, and the inner wall of the outer pipe 3 is fixedly connected to the inner pipe 6. The inner wall of the inner pipe 6 is slidably connected to the cross plate 7. The inner wall of the inner pipe 6 is slidably connected to the cross plate 7, so that the cross plate 7 can slide freely during the liquid filling process, thereby accurately monitoring the changes in the liquid level.

[0041] Specifically, the bottom outer wall of the outer pipe 3 is connected to it through a fixing plate 4, which enhances the firmness of the structure and facilitates maintenance and replacement. The pressure top 5 plays a role in protecting the internal structure in actual use. The inner wall of the inner pipe 6 is slidably connected to the cross plate 7, so that the cross plate 7 can slide freely during the liquid filling process, thereby accurately monitoring the changes in the liquid level. The top of the connecting rod 8 is fixedly connected with an anti-drop cap 9, which ensures the stability of the connecting rod 8 during operation and prevents accidental falling off. The float 10 floats up and down with the rise and fall of the liquid level, realizing real-time monitoring of the liquid level. The elliptical channel 11 can detect the rise and fall of the liquid in real time. The fixing mechanism 2 makes the device more convenient during installation and disassembly, greatly saving time and labor costs.

[0042] Please see the attached Figure 2 and attached Figure 5 The fixing mechanism 2 includes a connecting piece 201, the bottom of the connecting piece 201 is fixedly connected to the outer wall of the filling barrel 1, the top of the connecting piece 201 is rotatably connected to a button 202, one end of the button 202 is rotatably connected to a lock 203, the outer wall of the lock 203 is snap-connected to a lock 204, the outer wall of the lock 204 is threadedly connected to the outer wall of the protective cover 206 through a bolt 205, the front and rear sides of the filling barrel 1 are fixedly connected to transverse connecting strips 20, the transverse connecting strips 20 enhance the stability of the structure, the front side of the front transverse connecting strip 20 is fixedly connected to the controller 19, the controller 19 works in conjunction with the entire filling equipment to ensure the accuracy and efficiency of the filling process;

[0043] Specifically, the outer wall of the lock 203 is connected to the lock 204 through a precise snap-on design, and the outer wall of the lock 204 is threadedly connected to the outer wall of the protective cover 206 through precise threaded matching. The front and rear sides of the filling barrel 1 are fixedly connected with transverse connecting strips 20, which enhances the stability of the structure and provides additional operational convenience. On the front side of the front transverse connecting strip 20, a controller 19 is fixedly connected, which works in conjunction with the entire filling equipment to ensure the accuracy and efficiency of the filling process.

[0044] Please see the attached Figure 1 , Attachment Figure 2 and attached Figure 3 , the top of the fixing plate 4 is fixedly connected with a vertical rod 12, and the middle and lower parts of the vertical rod 12 are fixedly connected with a connecting block 13, one end of the upper connecting block 13 is fixedly connected with a sensor 2 14, and one end of the lower connecting block 13 is fixedly connected with a sensor 1 15, and one end of the sensor 2 14 and the sensor 1 15 are fixedly connected with a connecting wire 16, and one end of the sensor 2 14 and the sensor 1 15 are fixedly connected with the connecting wire 16 by crimping, which ensures the stability and efficiency of signal transmission. An ultrasonic sensor 18 is fixedly connected to the left side of the top of the filling barrel 1, and one side of the ultrasonic sensor 18 is fixedly connected with a connecting wire 2 17. The ultrasonic sensor 18 uses advanced sensing technology to accurately monitor the liquid level changes during the filling process;

[0045] Specifically, the middle and lower parts of the vertical rod 12 and the connecting block 13 form a solid support system. One end of the upper connecting block 13 is fixedly connected to the sensor through precise positioning and fastening technology, ensuring the accuracy and reliability of the sensor. One end of sensor 2 14 and sensor 1 15 are fixedly connected to connecting line 1 16 by crimping, ensuring the stability and efficiency of signal transmission. The ultrasonic sensor 18 can accurately monitor the liquid level changes during the filling process through advanced sensing technology.

[0046] Please see the attached Figure 1 and attached Figure 2 The left and right outer walls of the filling barrel 1 are fixedly connected with a fixing ring 23, the bottom of the fixing ring 23 is fixedly connected with a support column 21, and the bottom of the support column 21 is fixedly connected with an anti-slip pad 22. The anti-slip pad 22 can effectively prevent sliding and ensure the safety of operation. The left side of the bottom of the filling barrel 1 is fixedly connected with a feed port 24. The feed port 24 facilitates the rapid and uniform input of materials. The right side of the bottom of the filling barrel 1 is fixedly connected with a discharge port 25. The outer wall of the discharge port 25 is fixedly connected with an electronic valve 26. The precise control of the electronic valve 26 allows the discharge process to be accurately adjusted.

[0047] Specifically, the fixing ring 23 firmly fixes the filling barrel 1 in an appropriate position. The bottom of the fixing ring 23 is connected to the support column 21, and the bottom of the support column 21 is fixedly connected to the anti-slip pad 22, thereby enhancing the stability of the filling barrel 1. The anti-slip pad 22 can effectively prevent sliding and ensure the safety of operation. The feed port 24 facilitates the rapid and uniform input of materials, and the precise control of the electronic valve 26 enables the discharge process to be accurately adjusted.

[0048] Working principle: When the liquid level in the filling barrel 1 is lower than a certain position, the float 10 is at a lower position in the barrel, which will drive the connecting rod 8 to move downward, so that the cross plate 7 will pass through the sensor 1 15. When the sensor 1 15 detects that the cross plate 7 has passed, it will send a signal to stop the subsequent filling. As long as the cross plate 7 is higher than the sensor 1 15, the filling can be started. When feeding, the float 10 will move upward, and the cross plate 7 will also move upward synchronously. When the cross plate 7 reaches the position of the sensor 2 14, a signal will be sent to stop the material transportation, thereby improving production efficiency, monitoring the liquid level in real time, reducing waste caused by overfilling and underfilling, improving product quality, ensuring the consistency of the liquid level of each container, avoiding quality fluctuations, and being safe, reducing the occurrence of leakage and overflow accidents.

[0049] When the filling barrel 1 is used for too long, dirt will be generated inside it and needs to be cleaned. Lift the handle 202 upwards and rotate it in the connecting piece 201, thereby disengaging the lock 203 from the latch 204. The protective cover 206 can be easily removed to clean the inside of the filling barrel 1. The detachable design allows each component to be easily removed for cleaning, ensuring hygiene and liquid quality. It is easy to assemble and disassemble, reducing labor costs and improving work efficiency. The materials can be recycled, and after disassembly, it is convenient for recycling and processing, reducing the environmental burden.

[0050] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A filling level monitoring device, comprising a filling barrel (1), characterized in that: The top of the filling barrel (1) is fixedly connected to an outer pipe (3), the bottom outer wall of the outer pipe (3) is fixedly connected to a fixing plate (4), the top of the outer pipe (3) is fixedly connected to a pressure top (5), the inner wall of the outer pipe (3) is fixedly connected to an inner pipe (6), the inner wall of the inner pipe (6) is slidably connected to a transverse plate (7), the top of the transverse plate (7) is fixedly connected to a connecting rod (8), the top of the connecting rod (8) is fixedly connected to an anti-drop cap (9), the bottom of the connecting rod (8) is fixedly connected to a floating ball (10), the right side of the outer pipe (3) is fixedly connected to an elliptical channel (11), and the left and right sides of the filling barrel (1) are both provided with fixing mechanisms (2), and the fixing mechanisms (2) are used to facilitate installation and disassembly.

2. A filling liquid level monitoring device according to claim 1, characterized in that: The fixing mechanism (2) comprises a connecting piece (201), the bottom of the connecting piece (201) is fixedly connected to the outer wall of the filling barrel (1), the top of the connecting piece (201) is rotatably connected to a push handle (202), one end of the push handle (202) is rotatably connected to a lock (203), the outer wall of the lock (203) is snap-connected to a lock (204), and the outer wall of the lock (204) is threadedly connected to the outer wall of the protective cover (206) via a bolt (205).

3. The filling liquid level monitoring device according to claim 1, characterized in that: The top of the fixing plate (4) is fixedly connected to a vertical rod (12), and the middle and lower parts of the vertical rod (12) are fixedly connected to a connecting block (13).

4. A filling liquid level monitoring device according to claim 3, characterized in that: One end of the upper connecting block (13) is fixedly connected to sensor 2 (14), and one end of the lower connecting block (13) is fixedly connected to sensor 1 (15). One end of both sensor 2 (14) and sensor 1 (15) is fixedly connected to connecting wire 1 (16).

5. The filling liquid level monitoring device according to claim 1, characterized in that: An ultrasonic sensor (18) is fixedly connected to the left side of the top of the filling barrel (1), and a second connecting line (17) is fixedly connected to one side of the ultrasonic sensor (18).

6. The filling liquid level monitoring device according to claim 1, characterized in that: The front and rear sides of the filling barrel (1) are both fixedly connected to transverse connecting strips (20), and the front side of the front transverse connecting strip (20) is fixedly connected to a controller (19).

7. The filling liquid level monitoring device according to claim 1, characterized in that: The left and right outer walls of the filling barrel (1) are both fixedly connected with a fixing ring (23), the bottom of the fixing ring (23) is fixedly connected with a support column (21), and the bottom of the support column (21) is fixedly connected with an anti-slip pad (22).

8. The filling liquid level monitoring device according to claim 1, characterized in that: A feed port (24) is fixedly connected to the left side of the bottom of the filling barrel (1), a discharge port (25) is fixedly connected to the right side of the bottom of the filling barrel (1), and an electronic valve (26) is fixedly connected to the outer wall of the discharge port (25).

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