Air conditioner pipe feeding machine

By using a combination of positioning blocks and cylinder pneumatic grippers in the air-conditioning pipe loader, precise positioning and stable transportation of the air-conditioning pipes are achieved, solving the problem of low automation and improving loading efficiency and stability.

CN223421560UActive Publication Date: 2025-10-10SHANGHAI FANUC ROBOTICS
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Patent Information

Application Number
CN202422276746.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-18
Publication Date
2025-10-10
Estimated Expiration
2034-09-18

AI Technical Summary

Technical Problem

Existing automobile air-conditioning pipe feeding equipment has a low degree of automation and is difficult to adapt to the ends with pressure plates and specific angle requirements, resulting in low feeding efficiency and poor stability.

Method used

The air conditioning pipes are radially positioned using positioning blocks and positioning pins distributed at equal intervals on the two conveyor chains. The drive assembly and cylinder pneumatic grippers are combined to achieve precise positioning and unloading, adapting to different pipe diameters and end structures.

Benefits of technology

It improves the automation and stability of air-conditioning pipe feeding, reduces labor costs, and ensures orderly transportation and precise grasping of pipe materials.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an air conditioner pipe feeding machine which comprises a machine frame and at least two conveying assemblies, and the two conveying assemblies are arranged on the two sides of the machine frame respectively. Each conveying assembly comprises a driving chain wheel rotationally installed at one end of the rack, a driven chain wheel rotationally installed at the other end of the rack and a conveying chain connected between the driving chain wheel and the driven chain wheel. A plurality of positioning blocks are distributed on each conveying chain at equal intervals, and a positioning groove is formed in the top of each positioning block. According to the air conditioner pipe feeding device, the requirement for fixing the air conditioner pipe feeding angle position is met, the feeding efficiency is improved, the air conditioner pipes are orderly placed in the fixing base, the phenomenon that feeding cannot be achieved due to winding deformation of pipe materials in the stock bin is avoided, and the feeding stability is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of pipe processing, in particular to an air-conditioning pipe feeding machine. Background Art

[0002] Currently, the round tube loading machines on the market are mainly used for loading solid round bars and hollow round tubes. The loading requires that the axis of the round bar or round tube is straight, and there must be no other features at the outer diameter that affect the rolling of the round tube. There are certain requirements for the appearance of the loaded product.

[0003] Compared with ordinary round tubes, existing automobile air conditioning pipes have pressure plates at the ends (such as Figure 1 ), the pressure plate at the end limits the plane rolling of the round tube. At the same time, there are relative position requirements for the direction of the pressure plate and the bending angle of the tube, which will place higher demands on the feeding machine. Therefore, there are fewer matching feeding equipment and the degree of automation is low. Summary of the Invention

[0004] In view of the above problems existing in the existing automobile air-conditioning pipe feeding, the present invention aims to provide an air-conditioning pipe feeding machine with high production efficiency, low cost and high degree of automation.

[0005] The specific technical solutions are as follows:

[0006] An air conditioning pipe loading machine, comprising: a frame and at least two conveying assemblies, the two conveying assemblies being respectively located on either side of the frame, each of the conveying assemblies comprising a driving sprocket rotatably mounted at one end of the frame, a driven sprocket rotatably mounted at the other end of the frame, and a conveying chain connected between the driving sprocket and the driven sprocket;

[0007] A plurality of positioning blocks are evenly spaced on each of the conveying chains, and a positioning groove is provided on the top of each positioning block for radial positioning of the round tube;

[0008] The outer side of each positioning block on one of the conveying chains is provided with two positioning pins, and the two positioning pins are used to respectively position and cooperate with the two sides of the pressure plate provided at the end of the circular tube.

[0009] As a further improvement and optimization of this solution, a driving assembly is further installed on the frame, and the driving assembly is transmission-connected to the two driving sprockets for driving the two driving sprockets to rotate synchronously.

[0010] As a further improvement and optimization of this solution, the drive assembly includes:

[0011] A drive shaft, the drive shaft being rotatably mounted on the frame, and the two driving sprockets being coaxially sleeved on the outside of the drive shaft;

[0012] A driving member is in transmission connection with the driving shaft for driving the driving shaft to rotate so as to synchronously rotate the two driving sprockets.

[0013] As a further improvement and optimization of the present solution, the driving assembly further comprises a connecting shaft rotatably installed on the frame, and the two driven sprockets are coaxially sleeved on the outside of the connecting shaft.

[0014] As a further improvement and optimization of the present solution, the driving member comprises a driving motor, and the output end of the driving motor is in transmission connection with the driving shaft through a transmission belt structure.

[0015] As a further improvement and optimization of the present solution, one side of the frame is provided with a positioning plate, and the positioning plate is located outside a group of the conveying assemblies provided with the positioning pins.

[0016] The discharge end of one group of the conveying assemblies is provided with a positioning structure for driving the axial movement of the pipe shafts at the discharge end of the two conveying chains so that the pressing plates at the pipe end portions are in limiting contact with the positioning plate.

[0017] As a further improvement and optimization of the present solution, the positioning structure comprises a first air cylinder, a second air cylinder and a first pneumatic clamp jaw provided at the discharge end of the conveying assembly, the first air cylinder is installed on the frame, the output end of the first air cylinder is in transmission connection with the second air cylinder, the second air cylinder is in transmission connection with the first pneumatic clamp jaw, the first air cylinder drives the second air cylinder to rise so that the first pneumatic clamp jaw rises and clamps the pipe at the discharge end of the conveying assembly, and the second air cylinder drives the first pneumatic clamp jaw to move along the axial direction of the pipe so that the pressing plates at the pipe end portions are in limiting contact with the positioning plate.

[0018] As a further improvement and optimization of the present solution, the positioning structure further comprises:

[0019] A third air cylinder and a second pneumatic clamp jaw, the third air cylinder is in transmission connection with the second pneumatic clamp jaw for driving the second pneumatic clamp jaw to rise and fall, when the pressing plates are in limiting contact with the positioning plate, the third air cylinder drives the second pneumatic clamp jaw to rise so that the second pneumatic clamp jaw clamps and fixes the pressing plates.

[0020] The above technical solution has the following positive effects compared with the prior art:

[0021] (1) In the present invention, when the air-conditioning pipe is being conveyed, the two positioning grooves on the two corresponding positioning blocks on the two conveying chains respectively radially position the two ends of the round pipe of the air-conditioning pipe. At the same time, the two positioning pins on one of the positioning blocks are used to position the two sides of the pressure plate respectively. This not only solves the need for fixing the feeding angle position of the air-conditioning pipe, improves the feeding efficiency, and reduces the labor cost, but also the air-conditioning pipe is placed in an orderly manner in the fixed seat, avoiding the phenomenon of the pipe material in the silo being entangled and deformed, resulting in the inability to feed, and improving the feeding stability.

[0022] (2) In the present invention, the air conditioning pipe at the discharge end is precisely positioned by the first cylinder, the second cylinder, the first pneumatic clamp, the third cylinder, the second pneumatic clamp and the positioning plate, so that the robot or the mechanical arm can precisely grab and load the pipe. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a structural diagram of an automobile air conditioning pipe in the prior art;

[0024] Figure 2 This is a structural diagram of an air conditioning pipe loading machine according to the present utility model;

[0025] Figure 3 This is a structural schematic diagram of a conveying assembly of an air conditioning pipe loader of the utility model;

[0026] Figure 4 This is a structural schematic diagram of a positioning block of an air conditioning pipe loading machine according to the present invention;

[0027] Figure 5 This is a structural diagram of a drive assembly of an air conditioning pipe loader according to the present invention;

[0028] Figure 6 This is a structural diagram of a positioning structure of an air conditioning pipe loading machine according to the present invention;

[0029] In the accompanying drawings: 1. round tube; 2. frame; 3. conveying assembly; 4. driving assembly; 5. positioning structure; 11. pressure plate; 21. positioning plate; 31. driving sprocket; 32. driven sprocket; 33. conveying chain; 34. positioning block; 35. positioning pin; 341. positioning groove; 41. driving shaft; 42. connecting shaft; 43. driving motor; 44. transmission belt structure; 51. first cylinder; 52. second cylinder; 53. first pneumatic gripper; 54. third cylinder; 55. second pneumatic gripper. DETAILED DESCRIPTION

[0030] The following is a clear and complete description of the technical solution of the present invention in conjunction with the accompanying drawings. Obviously, the embodiments described are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of protection of the present invention.

[0031] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer" and the like are used to indicate positions or locations based on those shown in the accompanying drawings. These terms are intended solely to facilitate the description of this utility model and to simplify the description. They are not intended to indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third" are used solely for descriptive purposes and should not be construed as indicating or implying relative importance.

[0032] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integral connection; mechanical connection, electrical connection; direct connection, indirect connection through an intermediate medium, or internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0033] Figure 1 It is a structural diagram of automobile air conditioning pipe in the prior art. Figure 2 This is a structural diagram of an air conditioning pipe feeding machine of the utility model. Figure 3 This is a structural diagram of a conveying assembly of an air conditioning pipe loading machine of the utility model. Figure 4 This is a structural diagram of a positioning block of an air conditioning pipe feeding machine of the utility model. Figure 5 This is a schematic diagram of the structure of the drive assembly of an air conditioning pipe feeding machine of the utility model. Figure 6 This is a schematic diagram of the positioning structure of an air conditioning pipe feeding machine of the utility model, as shown in FIG. Figure 1-6As shown, an air-conditioning pipe loader of a preferred embodiment is shown, comprising: a frame 2 and at least two conveying components 3, the two conveying components 3 are respectively on both sides of the frame 2, each conveying component 3 includes a driving sprocket 31 rotatably mounted at one end of the frame 2, a driven sprocket 32 ​​rotatably mounted at the other end of the frame 2 and a conveying chain 33 connected between the driving sprocket 31 and the driven sprocket 32; a plurality of positioning blocks 34 are evenly spaced on each conveying chain 33, and the top of each positioning block 34 has a positioning groove 341 for radial positioning of the circular tube 1; the outer side of each positioning block 34 on one of the conveying chains 33 has two positioning pins 35, and the two positioning pins 35 are used to respectively position and cooperate with the two sides of the pressure plate 11 provided at the end of the circular tube 1.

[0034] In this embodiment, the two positioning grooves 341 on the two corresponding positioning blocks 34 on the two conveying chains 33 respectively radially position the two ends of the round tube 1 of the air-conditioning pipe. At the same time, the two positioning pins 35 on one of the positioning blocks 34 are used to position the two sides of the pressure plate 11 respectively. When the driving sprocket 31 rotates, the driven sprocket 32 ​​cooperates with each other to make the conveying chain 33 rotate and convey the air-conditioning pipe.

[0035] In this embodiment, when the air-conditioning pipe is conveyed, the two positioning grooves 341 on the two corresponding positioning blocks 34 on the two conveying chains 33 respectively radially position the two ends of the round pipe 1 of the air-conditioning pipe. At the same time, the two positioning pins 35 on one of the positioning blocks 34 are used to position the two sides of the pressure plate 11 respectively. This not only solves the need for fixing the feeding angle position of the air-conditioning pipe, improves the feeding efficiency, and reduces labor costs, but also the air-conditioning pipes are placed in an orderly manner in the fixed seat, avoiding the phenomenon of the pipe material in the silo being entangled and deformed, resulting in the inability to feed, and improving the feeding stability.

[0036] More preferably, the positioning groove 341 can be a "V"-shaped groove, which can adapt to the positioning of different pipe diameters and has high applicability.

[0037] Furthermore, as a preferred embodiment, a driving assembly 4 is also installed on the frame 2, and the driving assembly 4 is transmission-connected to the two driving sprockets 31 for driving the two driving sprockets 31 to rotate synchronously.

[0038] Furthermore, as a preferred embodiment, the drive assembly 4 includes a drive shaft 41 and a drive member. The drive shaft 41 is rotatably mounted on the frame 2, and the two driving sprockets 31 are coaxially sleeved on the outside of the drive shaft 41. The drive member is transmission-connected to the drive shaft 41 for driving the drive shaft 41 to rotate so that the two driving sprockets 31 rotate synchronously.

[0039] Furthermore, as a preferred embodiment, the driving assembly 4 further includes a connecting shaft 42 rotatably mounted on the frame 2 , and the two driven sprockets 32 are coaxially sleeved on the outside of the connecting shaft 42 .

[0040] Furthermore, as a preferred embodiment, the driving component includes a driving motor 43 , and the output end of the driving motor 43 is connected to the driving shaft 41 via a transmission belt structure 44 .

[0041] Furthermore, as a preferred embodiment, one side of the frame 2 has a positioning plate 21, and the positioning plate 21 is located on the outside of a group of conveying components 3 having a plurality of positioning pins 35; the unloading end of one group of conveying components 3 is provided with a positioning structure 5, and the positioning structure 5 is used to drive the circular tube 1 at the unloading end of the two conveying chains 33 to move axially so that the pressure plate 11 at the end of the circular tube 1 is in limited contact with the positioning plate 21.

[0042] Furthermore, as a preferred embodiment, the positioning structure 5 includes: a first cylinder 51, a second cylinder 52 and a first pneumatic clamp 53 arranged at the unloading end of the conveying component 3, the first cylinder 51 is installed on the frame 2, the output end of the first cylinder 51 is transmission-connected to the second cylinder 52, the second cylinder 52 is transmission-connected to the first pneumatic clamp 53, the first cylinder 51 drives the second cylinder 52 to rise, so that the first pneumatic clamp 53 rises and clamps the circular tube 1 at the unloading end of the conveying component 3, and the second cylinder 52 drives the first pneumatic clamp 53 to move along the axial direction of the circular tube 1, so that the pressure plate 11 at the end of the circular tube 1 is in limited contact with the positioning plate 21.

[0043] Furthermore, as a preferred embodiment, the positioning structure 5 also includes: a third cylinder 54 and a second pneumatic clamp 55. The third cylinder 54 is transmission-connected to the second pneumatic clamp 55 and is used to drive the second pneumatic clamp 55 to rise and fall. When the pressure plate 11 is in limited contact with the positioning plate 21, the third cylinder 54 drives the second pneumatic clamp 55 to rise so that the second pneumatic clamp 55 clamps and fixes the pressure plate 11.

[0044] Specifically, the first pneumatic clamping jaw 53 and the second pneumatic clamping jaw 55 are both existing conventional accessories, and their specific principles and structures are not described in detail herein.

[0045] In this embodiment, when the air-conditioning pipe is transported to the unloading end of the conveying chain 33, the first cylinder 51 drives the second cylinder 52 to rise, so that the first pneumatic clamp 53 rises and clamps the round pipe 1 at the unloading end of the conveying component 3, and the second cylinder 52 drives the first pneumatic clamp 53 to move along the axial direction of the round pipe 1 again, so that the pressure plate 11 at the end of the round pipe 1 is limitedly contacted with the positioning plate 21, and then the third cylinder 54 drives the second pneumatic clamp 55 to rise, and rises to the pressure plate 11 to clamp and fix the pressure plate 11. After the air-conditioning position is accurately fixed, the robot or robotic arm can grab the pipe fittings, and the cylinder is reset at the same time to complete the loading.

[0046] In this embodiment, the air conditioning pipe at the discharge end is precisely positioned by the first cylinder 51, the second cylinder 52, the first pneumatic clamp 53, the third cylinder 54, the second pneumatic clamp 55 and the positioning plate 21, so that the robot or mechanical arm can precisely grab and load the pipe.

[0047] This embodiment can be compatible with the loading of air-conditioning pipes of different diameters and ordinary round pipes 1 without pressure plates at the ends, and can achieve multiple uses of one machine.

[0048] The above description is only a preferred embodiment of the present invention and does not limit the implementation method and protection scope of the present invention. For those skilled in the art, it should be aware that all solutions obtained by equivalent substitutions and obvious changes made using the description and illustrations of the present invention should be included in the protection scope of the present invention.

Claims

1. An air conditioning pipe feeding machine, characterized in that: include: A frame and at least two conveying assemblies, the two conveying assemblies are respectively on both sides of the frame, each of the conveying assemblies includes a driving sprocket rotatably mounted on one end of the frame, a driven sprocket rotatably mounted on the other end of the frame, and a conveying chain connected between the driving sprocket and the driven sprocket; A plurality of positioning blocks are evenly spaced on each of the conveying chains, and a positioning groove is provided on the top of each positioning block for radial positioning of the round tube; The outer side of each positioning block on one of the conveying chains is provided with two positioning pins, and the two positioning pins are used to respectively position and cooperate with the two sides of the pressure plate provided at the end of the circular tube.

2. The air conditioning pipe loading machine according to claim 1, characterized in that: A driving assembly is also installed on the frame, and the driving assembly is transmission-connected with the two driving sprockets to drive the two driving sprockets to rotate synchronously.

3. The air conditioning pipe feeding machine according to claim 2, characterized in that: The drive assembly includes: A drive shaft, the drive shaft being rotatably mounted on the frame, and the two driving sprockets being coaxially sleeved on the outside of the drive shaft; A driving component is connected to the driving shaft in a transmission manner and is used to drive the driving shaft to rotate so that the two driving sprockets rotate synchronously.

4. The air conditioning pipe feeding machine according to claim 3, characterized in that: The driving assembly further comprises a connecting shaft rotatably mounted on the frame, and the two driven sprockets are coaxially sleeved on the outside of the connecting shaft.

5. The air conditioning pipe loading machine according to claim 3, characterized in that: The driving component includes a driving motor, and the output end of the driving motor is connected to the driving shaft through a transmission belt structure.

6. The air conditioning pipe loading machine according to claim 1, characterized in that: A positioning plate is provided on one side of the frame, and the positioning plate is located outside a group of the conveying components having a plurality of positioning pins; The discharge end of one group of the conveying components is provided with a positioning structure, and the positioning structure is used to drive the round tubes at the discharge ends of the two conveying chains to move axially so that the pressure plates at the ends of the round tubes are in limited contact with the positioning plates.

7. The air conditioning pipe loading machine according to claim 6, characterized in that: The positioning structure includes: a first cylinder, a second cylinder and a first pneumatic clamp provided at the unloading end of the conveying component, the first cylinder is installed on the frame, the output end of the first cylinder is transmission-connected to the second cylinder, the second cylinder is transmission-connected to the first pneumatic clamp, the first cylinder drives the second cylinder to rise, so that the first pneumatic clamp rises and clamps the round tube at the unloading end of the conveying component, and the second cylinder drives the first pneumatic clamp to move along the axial direction of the round tube, so that the pressure plate at the end of the round tube is in limited contact with the positioning plate.

8. The air conditioning pipe feeding machine according to claim 7, characterized in that: The positioning structure also includes: a third cylinder and a second pneumatic clamp, the third cylinder is connected to the second pneumatic clamp in a transmission manner, and is used to drive the second pneumatic clamp to rise and fall. When the pressure plate is in limited contact with the positioning plate, the third cylinder drives the second pneumatic clamp to rise so that the second pneumatic clamp clamps and fixes the pressure plate.