Chain floating prevention device of scraper conveyor

Abstract

The utility model relates to the technical field of scraper conveyors, in particular to an anti-floating chain device of a scraper conveyor, which comprises a box body and a conveying mechanism arranged in the box body, a partition plate is fixedly arranged in the box body, the inner space of the box body is divided into an upper cavity and a lower cavity through the partition plate, and the upper cavity and the lower cavity are arranged in the box body. Upper slide way assemblies are symmetrically arranged in the upper cavity, and lower slide way assemblies are symmetrically arranged in the lower cavity. The lower slide way assembly comprises a first lower slide way, a first side slide way and a pressing plate, the first lower slide way and the first side slide way are both fixedly connected with the box body, and the pressing plate is fixedly arranged at the bottom of the partition plate and corresponds to the first lower slide way. According to the utility model, the floating phenomenon of the chain of the scraper conveyer can be effectively avoided, and the chain is ensured to be stable and not to float in the running process; and meanwhile, the phenomenon of abrasion of the box body of the scraper conveyer can be effectively avoided.

Description

Technical Field

[0001] The utility model relates to the technical field of scraper conveyors, in particular to an anti-floating chain device for scraper conveyors. Background Art

[0002] A scraper conveyor uses a scraper chain to pull and transport bulk materials within a trough. It can be used for both horizontal and inclined transport. The operating principle of a scraper conveyor is that an open chute serves as a support for coal, gangue, or other materials, while scrapers are attached to a chain (forming the scraper chain) as the traction element. When the conveyor head transmission unit is activated, it drives the sprocket on the conveyor head shaft to rotate, causing the scraper chain to circulate, moving the material along the chute until it is unloaded at the conveyor head. The scraper chain then loops around the sprocket in a stepless closed loop, completing the material conveyance.

[0003] Zinc smelting and roasting furnaces mainly produce materials containing metals such as zinc, copper, iron, and silver. The materials are transported through box-type scraper conveyors. During the daily operation of the scraper conveyor, the material often sits on the bottom, causing the chain inside the box to float, resulting in a decrease in material conveying capacity. In addition, due to the accumulation of materials inside the scraper conveyor box, the chain may break in severe cases. At the same time, the operation of the chain may also cause wear and tear on the scraper conveyor box. Summary of the Invention

[0004] The utility model aims to solve the problems of chain floating and box wear that occur easily during the operation of the existing scraper conveyor chain, and provides a scraper conveyor anti-floating chain device, which can effectively prevent the scraper conveyor chain from floating, ensure that the chain is stable and does not float during operation; at the same time, it can also effectively prevent the scraper conveyor box from wearing.

[0005] To achieve the above-mentioned objectives, the technical solution of the present invention is as follows: a scraper conveyor anti-floating chain device, comprising a housing and a conveying mechanism disposed within the housing, wherein a partition is fixedly disposed within the housing, and the interior space of the housing is divided into an upper cavity and a lower cavity by the partition, wherein an upper slide assembly is symmetrically disposed within the upper cavity, and a lower slide assembly is symmetrically disposed within the lower cavity. The lower slide assembly can prevent the scraper conveyor chain from floating during operation, and the upper slide assembly can effectively prevent the scraper conveyor housing from wearing.

[0006] The lower slide assembly includes a lower slide 1, a side slide 1, and a pressure plate. Both the lower slide 1 and the side slide 1 are fixedly connected to the housing. The pressure plate is fixedly mounted at the bottom of the partition and corresponds to the lower slide 1. The pressure plate can press down the floating scraper conveyor chain to ensure stability and prevent the chain from floating during operation. The lower slide 1 and the side slide 1 prevent the chain from directly contacting the housing, thereby preventing wear of the scraper conveyor housing.

[0007] The conveying mechanism includes a plurality of scraper assemblies connected in sequence. The scraper assemblies include scrapers and two chain links. The ends of the scrapers are respectively connected to the two chain links. The chain links are slidably connected to the lower slideway 1 and the side slideway 1. The lower slideway 1 and the side slideway 1 prevent the scraper conveyor chain from abrading the box body while also facilitating the operation of the scraper conveyor chain.

[0008] Furthermore, the upper slide assembly includes a lower slide 2 and a side slide 2, wherein the lower slide 2 is fixedly mounted on the top of the partition, and the side slide 2 is fixedly mounted on the inner side wall of the box. The lower slide 2 and the side slide 2 can prevent the chain from directly contacting the box, thereby preventing the scraper conveyor box from being worn.

[0009] Furthermore, the first lower slide is fixedly mounted on the top of the bottom plate of the box, and the first side slide is fixedly mounted on the inner side wall of the box; and limit bars are fixedly mounted on the top edges of both the first and second lower slides. The limit bars limit the chain links of the scraper assembly of the conveying mechanism, thereby limiting the position of the scraper conveyor chain.

[0010] Furthermore, the chain link includes a chain rod, a pin sleeve and a U-shaped seat, the two ends of the chain rod are fixedly connected to the pin sleeve and the U-shaped seat respectively, and a pin is provided on the U-shaped seat; two adjacent chain links are connected through the pin sleeve and the pin.

[0011] Furthermore, the scraper is connected to a connecting rod at each end, one end of which is fixedly connected to the inner side of the U-shaped seat of the chain link; the angle between the scraper and the horizontal plane is 80 degrees. The scraper is connected to the chain link through the connecting rods at both ends, and the chain links of multiple scraper assemblies constitute the scraper conveyor chain.

[0012] Furthermore, the chain link located inside the lower cavity is located between the lower slide 1 and the pressure plate, the bottoms of both ends of the pressure plate are arc-shaped structures, and the U-shaped seat is slidingly connected to the lower slide 1 and the side slide 1; the U-shaped seat of the chain link located inside the upper cavity is slidingly connected to the lower slide 2 and the side slide 2.

[0013] Through the above technical solution, the beneficial effects of the utility model are:

[0014] The utility model discloses a reasonable structure, good use effect can effectively avoid the phenomenon that scraper conveyor chain appears to float, and the scraper conveyor chain floating process can be pressed down, guaranteeing stable in the chain operation process, not floating chain, ensuring that the scraper conveyor runs continuously and stably, and the utility model discloses simultaneously can effectively avoid the phenomenon that the scraper conveyor box appears abrasion, reduces the direct abrasion amount of box, prolongs the service life of scraper conveyor.

[0015] The utility model discloses a reasonable structure, good use effect can effectively avoid the phenomenon that scraper conveyor chain appears to float, and the scraper conveyor chain floating process can be pressed down, guaranteeing stable in the chain operation process, not floating chain, ensuring that the scraper conveyor runs continuously and stably, and the utility model discloses simultaneously can effectively avoid the phenomenon that the scraper conveyor box appears abrasion, reduces the direct abrasion amount of box, prolongs the service life of scraper conveyor.

[0016] The utility model discloses a reasonable structure, good use effect can effectively avoid the phenomenon that scraper conveyor chain appears to float, and the scraper conveyor chain floating process can be pressed down, guaranteeing stable in the chain operation process, not floating chain, ensuring that the scraper conveyor runs continuously and stably, and the utility model discloses simultaneously can effectively avoid the phenomenon that the scraper conveyor box appears abrasion, reduces the direct abrasion amount of box, prolongs the service life of scraper conveyor. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is the structure schematic diagram of the utility model discloses a kind of scraper conveyor anti-floating chain device;

[0018] Figure 2 It is the structure schematic of the utility model discloses conveying mechanism Figure 1 ;

[0019] Figure 3 It is the structure schematic of the utility model discloses conveying mechanism Figure 2 ;

[0020] Figure 4 It is the structure schematic diagram of the utility model discloses pressing plate.

[0021] In the drawing, 1 is box, 2 is baffle, 3 is upper cavity, 4 is lower cavity, 5 is lower slide No. 1, 6 is side slide No. 1, 7 is pressing plate, 8 is lower slide No. 2, 9 is side slide No. 2, 10 is limit strip, 11 is chain rod, 12 is pin shaft sleeve, 13 is U-shaped seat, 14 is pin shaft, 15 is connecting rod, 16 is scraper. DETAILED DESCRIPTION

[0022] The utility model will be further described in connection with the drawings and specific embodiment:

[0023] For example Figures 1 to 4As shown, a scraper conveyor anti-floating chain device includes a box body 1 and a conveying mechanism arranged inside the box body 1, a partition 2 is fixedly arranged inside the box body 1, and the internal space of the box body 1 is formed into an upper cavity 3 and a lower cavity 4 through the partition 2, an upper slide assembly is symmetrically arranged inside the upper cavity 3, and a lower slide assembly is symmetrically arranged inside the lower cavity 4. In this embodiment, the shell of the scraper conveyor is composed of a plurality of boxes 1 spliced ​​together, and two adjacent boxes 1 are bolted together. The box body 1 is a structure with a hollow interior and open at both ends, wherein the number of upper slide assemblies inside the upper cavity 3 is two, and the number of lower slide assemblies inside the lower cavity 4 is also two. The effect of preventing the scraper conveyor chain from floating is achieved by the action of the lower slide assembly. At the same time, under the action of the upper slide assembly, the direct wear on the box body 1 is reduced, and the box body 1 is prevented from being worn or worn through; and under the action of the upper slide assembly and the lower slide assembly, the scraper conveyor chain is also facilitated to operate.

[0024] The downlink assembly includes a downlink 5, a side slide 6, and a pressure plate 7. Both downlink 5 and side slide 6 are fixedly connected to the housing 1. The pressure plate 7 is fixedly mounted at the bottom of the partition 2 and corresponds to the downlink 5. In this embodiment, the downlink 5, side slide 6, and pressure plate 7 are all made of 65Mn steel plate. The downlink 5 and side slide 7 are welded to the housing 1. The lengths of the downlink 5 and side slide 6 are the same as the length of the housing 1. The height of the side slide 6 is 100 mm. During the floating process of the scraper conveyor chain, the pressure plate 7 can promptly press down the floating scraper conveyor chain.

[0025] The conveying mechanism includes a plurality of sequentially connected scraper assemblies, each comprising a scraper 16 and two chain links. The ends of the scraper 16 are connected to the two chain links, respectively. The chain links are slidably connected to the lower slideway 5 and the side slideway 6. In this embodiment, the chain links of the plurality of scraper assemblies are interconnected to form a scraper conveyor chain. The chain links are slidably connected to the lower slideway 5 and the side slideway 6, facilitating the operation of the scraper conveyor chain while preventing the scraper conveyor chain from directly contacting the box 1.

[0026] The upper slide assembly includes a lower slide 8 and a side slide 9. The lower slide 8 is fixed to the top of the partition 2, and the side slide 9 is fixed to the inner wall of the box 1. In this embodiment, the lower slide 8 and the side slide 9 are also made of 65Mn steel plate. The side slide 9 is welded to the box 1. The length of the lower slide 8 and the side slide 9 is the same as that of the box 1, and the height of the side slide 9 is also 100mm. The lower slide 8 and the side slide 9 ensure that the scraper conveyor chain does not directly contact the box 1 when operating in the upper chamber 3.

[0027] The first lower slide 5 is fixedly mounted on the top of the bottom plate of the housing 1, and the first side slide 6 is fixedly mounted on the inner side wall of the housing 1. Limit bars 10 are fixedly mounted on the top edges of both the first lower slide 5 and the second lower slide 8. In this embodiment, the limit bars 10 limit the chain links of the scraper assembly, thereby limiting the position of the scraper conveyor chain. The top of the limit bar 10 is higher than the top of the first lower slide 5 and the second lower slide 8, respectively, to ensure that the chain links of the scraper assembly are limited.

[0028] The chain link includes a chain rod 11, a pin sleeve 12, and a U-shaped seat 13. The ends of the chain rod 11 are fixedly connected to the pin sleeve 12 and the U-shaped seat 13, respectively. A pin 14 is provided on the U-shaped seat 13. Two adjacent chain links are connected via the pin sleeve 12 and the pin 14. In this embodiment, two adjacent chain links are connected via the pin sleeve 12 and the pin 14 to form a scraper conveyor chain. The pin sleeve 12 of one of the two adjacent chain links is rotatably mounted on the pin 14 of the other chain link.

[0029] Each end of the scraper 16 is connected to a connecting rod 15, one end of which is fixedly connected to the inner side of the U-shaped seat 13 of the chain link. The angle between the scraper 16 and the horizontal plane is 80 degrees. In this embodiment, the scraper 16 is bolted to the connecting rod 15, and the connecting rod 15 is welded to the U-shaped seat 13.

[0030] The chain link within the lower cavity 4 is located between the lower slideway 1 5 and the pressure plate 7. The bottom ends of the pressure plate 7 are both curved structures. The U-shaped seat 13 is slidably connected to the lower slideway 1 5 and the side slideway 1 6. The U-shaped seat 13 of the chain link within the upper cavity 3 is slidably connected to the lower slideway 2 8 and the side slideway 2 9. In this embodiment, the cooperation of the U-shaped seat 13 with the lower slideway 1 5 and the side slideway 1 6 enables the pressure plate 7 to press down the floating scraper conveyor chain in a timely manner. The cooperation of the U-shaped seat 13 with the lower slideway 2 8 and the side slideway 2 9 prevents direct contact between the U-shaped seat 13 and the box body 1, reducing direct wear on the box body 1 and preventing wear and tear on the scraper conveyor box body 1.

[0031] When the utility model is in use, when the scraper conveyor is running to convey materials and the scraper conveyor chain reciprocates in the upper cavity 3 and the lower cavity 4 of the box body 1, the chain links of the scraper assembly of the conveying mechanism drive the scraper 16 to operate, thereby realizing the function of conveying materials; the U-shaped seat 13 of the scraper assembly chain link slides on the lower slide 5 and the side slide 1 6, the lower slide 2 8 and the side slide 2 9 respectively, and the U-shaped seat 13 does not directly contact the inner wall of the box body 1, thereby reducing the direct wear on the box body 1; and when the material sinks to the bottom and the scraper conveyor chain floats, the pressure plate 7 will press down the scraper conveyor chain in the floating process in time to ensure that the scraper conveyor chain is stable during the operation process and the chain does not float.

[0032] The above-described embodiments are merely preferred embodiments of the utility model, and are not intended to limit the utility model implementation scope. Therefore, equivalent changes or modifications made in accordance with the technical solutions described in the utility model patent scope should be included in the utility model application patent scope.

Claims

1. A scraper conveyor anti-floating chain device, characterized in that: The invention comprises a box body (1) and a conveying mechanism arranged inside the box body (1); a partition (2) is fixedly arranged inside the box body (1); the internal space of the box body (1) is formed into an upper cavity (3) and a lower cavity (4) through the partition (2); an upper slide assembly is symmetrically arranged inside the upper cavity (3); and a lower slide assembly is symmetrically arranged inside the lower cavity (4); The downhill slide assembly comprises a downhill slide (5), a side slide (6) and a pressure plate (7), wherein the downhill slide (5) and the side slide (6) are both fixedly connected to the box (1), and the pressure plate (7) is fixedly arranged at the bottom of the partition (2) and corresponds to the downhill slide (5); The conveying mechanism includes a plurality of scraper assemblies connected in sequence, the scraper assembly including a scraper (16) and two chain links, the two ends of the scraper (16) are respectively connected to the two chain links, and the chain links are slidably connected to the lower slideway 1 (5) and the side slideway 1 (6).

2. The anti-floating chain device for a scraper conveyor according to claim 1, characterized in that: The upper slide assembly comprises a lower slide second (8) and a side slide second (9), wherein the lower slide second (8) is fixedly arranged on the top of the partition (2), and the side slide second (9) is fixedly arranged on the inner wall of the box body (1).

3. The anti-floating chain device for a scraper conveyor according to claim 2, characterized in that: The first down-slide (5) is fixedly arranged on the top of the bottom plate of the box body (1), and the first side-slide (6) is fixedly arranged on the inner wall of the box body (1); and the top edges of the first down-slide (5) and the second down-slide (8) are both fixedly arranged with limit strips (10).

4. The anti-floating chain device for a scraper conveyor according to claim 2, characterized in that: The chain link comprises a chain rod (11), a pin sleeve (12) and a U-shaped seat (13); the two ends of the chain rod (11) are fixedly connected to the pin sleeve (12) and the U-shaped seat (13), respectively; a pin (14) is provided on the U-shaped seat (13); two adjacent chain links are connected via the pin sleeve (12) and the pin (14).

5. The anti-floating chain device for a scraper conveyor according to claim 4, characterized in that: Both ends of the scraper (16) are connected to a connecting rod (15), one end of the connecting rod (15) is fixedly connected to the inner side of the U-shaped seat (13) of the chain link; the angle between the scraper (16) and the horizontal plane is 80 degrees.

6. The anti-floating chain device for a scraper conveyor according to claim 5, characterized in that: The chain link located inside the lower cavity (4) is located between the lower slideway 1 (5) and the pressure plate (7), and the bottoms of both ends of the pressure plate (7) are arc-shaped structures. The U-shaped seat (13) is slidably connected to the lower slideway 1 (5) and the side slideway 1 (6); the U-shaped seat (13) of the chain link located inside the upper cavity (3) is slidably connected to the lower slideway 2 (8) and the side slideway 2 (9).

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