Automatic arrangement device for magnetic cores

By setting a servo motor-driven screw and gear meshing system on the arrangement machine to drive the scraper to rotate, the problem of the magnetic core failing to fully enter the tray groove is solved, achieving more efficient magnetic core arrangement and more stable servo motor operation, and improving the overall efficiency of the arrangement machine.

CN223421725UActive Publication Date: 2025-10-10深圳信义磁性材料有限公司
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Patent Information

Application Number
CN202423085409.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2025-10-10
Estimated Expiration
2034-12-13

AI Technical Summary

Technical Problem

During the filling process of traditional magnetic core arrangement machines, there is a high probability that the magnetic cores fail to fully enter the tray grooves, causing the arrangement machine to run continuously, reducing the arrangement efficiency and work efficiency.

Method used

An automatic magnetic core arrangement device is used. By setting a servo motor-driven screw and gear meshing system on the arrangement machine, the scraper is driven to rotate, pushing the magnetic core into the tray groove multiple times, increasing the sliding path and reducing the number of swings. Combined with a protective device to protect the servo motor, stable operation is ensured.

Benefits of technology

The success rate of the magnetic core entering the tray groove is improved, the swing time of the arrangement machine is reduced, and the use effect and work efficiency of the arrangement machine are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an automatic arrangement device for magnetic cores, which relates to the technical field of magnetic cores and comprises an arrangement machine, a display screen, a plurality of buttons and two bottom plates, and the display screen, the buttons and the bottom plates are fixedly connected to the surface of the arrangement machine. Storage bins are fixedly connected to the surfaces of the two bottom plates correspondingly, fixing assemblies are arranged on the surfaces of one sides of the two bottom plates correspondingly, auxiliary devices are arranged on the surfaces of the two bottom plates correspondingly, each auxiliary device comprises two sliding rails, and the two sliding rails are fixedly connected with the two sides of the surface of the corresponding bottom plate correspondingly; according to the arrangement machine, magnetic cores can be better arranged and filled, the number of trial and error times that the magnetic cores enter the tray groove is increased, paths of the magnetic cores in the sliding process are increased, the number of times that the arrangement machine swings is reduced, and the arrangement efficiency is improved. And the use effect and the working efficiency of the arrangement machine are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of magnetic cores, in particular to an automatic magnetic core arrangement device. Background Art

[0002] The magnetic core is a sintered magnetic metal oxide composed of a mixture of various iron oxides. It is used in coils and transformers of various electronic devices. When in use, an arrangement machine is used to neatly arrange the magnetic cores into the grooves of the tray.

[0003] When using a traditional arrangement machine, the tray is first placed in the storage bin of the base plate, and then the button is operated to make the fixing component fix the position of the tray, and then a large number of magnetic cores are poured into the storage bin, and then the arrangement machine is started to make the position of the base plate swing left and right, and then the magnetic cores in the storage bin will slide on the tray and get stuck in the grooves of the tray during the sliding process until the inner walls of several grooves of the tray are all filled with grooves. However, in actual use, it is found that during the filling process of the tray grooves, the probability of the magnetic cores sliding down causes them to enter the tray grooves. When one or several grooves are not filled, the tray will continue to run, which increases the arrangement usage, reduces the arrangement efficiency, and also affects the working efficiency of the tray. Utility Model Content

[0004] The utility model proposes an automatic magnetic core arrangement device to solve the problem that during the filling process of the tray grooves, the magnetic cores may enter the tray grooves due to the probability of the magnetic cores sliding down. When one or several grooves are not filled, the tray will continue to run, which increases the arrangement time, reduces the arrangement efficiency, and also affects the working efficiency of the tray.

[0005] Material toggling mechanism, its both sides respectively have a cylinder pressure, and the cylinder pressure bar connects swing arm, and the swing arm end face has hook portion, and a bar passes position between the end of two swing arms and the hook portion.

[0006] The effects achieved by the above components are: the arrangement machine can better arrange and fill the magnetic cores, increase the number of trial and error times for the magnets to enter the tray grooves, increase the sliding path of the magnetic cores during the sliding process, reduce the number of times the arrangement machine swings, and improve the use effect and work efficiency of the arrangement machine.

[0007] Preferably, one end of the rotating rod is rotatably connected to a stabilizing rod, and the stabilizing rod is slidably connected to a side surface of the base plate.

[0008] The effect achieved by the above components is that, by setting the stabilizing rod, the rotating rod can be more stable when it moves back and forth under the belt of the servo motor, thereby making the gear and the rack more stably engaged.

[0009] Preferably, a protective sleeve is fixedly connected to the arc surface of the screw, and the protective sleeve is fixedly connected to the surface of the servo motor.

[0010] The effect achieved by the above components is: through the setting of the protective cover, when the servo motor is in use, dust and impurities are not easily introduced into the output end thereof, which would cause erosion and damage to the inner wall components and affect the normal use of the servo motor.

[0011] Preferably, bearings are fixedly connected to the arc surfaces at both ends of the rotating rod, the inner ring of the bearing is fixedly connected to the arc surface of the rotating rod, and the inner ring of the bearing is fixedly connected to the inner wall of the slider.

[0012] The effect achieved by the above components is that, through the arrangement of the bearing, friction damage is reduced when the rotating rod rotates in the inner wall of the slider, thereby ensuring stable rotation of the rotating rod.

[0013] Preferably, the surfaces of the sliders on which the screw rods are mounted in the two sliders are fixedly connected with auxiliary rods, and the auxiliary rods are in contact with the surface of the scraper.

[0014] The effect achieved by the above components is: through the setting of the auxiliary rod, when the rotating rod drives the scraper to rotate, the magnetic core is not easily stuck in the gap on the scraper surface, and can fall back into the storage bin by rubbing against the auxiliary rod.

[0015] Preferably, a protective device is provided on one side of each of the two base plates, and the protective device includes a mounting frame, the mounting frame is fixedly connected to the surface of one side of the base plate, a plug-in plate is inserted through the surface of the mounting frame, a protective shell is fixedly connected to the surface of one side of the plug-in plate, the protective shell cover is provided on the surface of the servo motor, a bolt is inserted through the surface of the mounting frame, and the bolt is threadedly connected to the surface of the plug-in plate.

[0016] The auxiliary device can prevent the servo motor from being contacted and collided with external objects during use, thereby ensuring normal use of the servo motor and better ensuring abnormal operation of the auxiliary device and better ensuring efficient arrangement and processing of the magnetic core.

[0017] Preferably, the bolt is provided with a gasket on the arc surface.

[0018] The gasket is arranged on the bolt, so that the bolt is more stable when being installed on the mounting frame, thereby preventing the bolt from rotating and falling off and ensuring stable installation of the protective cover.

[0019] Preferably, the bolt is provided with an operation block on the surface.

[0020] The operation block is arranged on the bolt, so that the bolt is more convenient and faster to rotate during use, thereby better facilitating dismounting and mounting of the protective cover and improving the convenience of use of the protective device.

[0021] The auxiliary device can prevent the servo motor from being contacted and collided with external objects during use, thereby ensuring normal use of the servo motor and better ensuring abnormal operation of the auxiliary device and better ensuring efficient arrangement and processing of the magnetic core.

[0022] The arrangement machine can better arrange and fill the magnetic core, increase the number of trial and error times of the magnetic core into the tray groove, increase the sliding path of the magnetic core in the sliding process, reduce the time and number of swings of the arrangement machine, and improve the use effect and working efficiency of the arrangement machine. BRIEF DESCRIPTION OF DRAWINGS

[0023] Figure 1 The utility model discloses a three -dimensional structure schematic diagram of the utility model discloses a three -dimensional structure schematic diagram of the auxiliary device of the arrangement machine.

[0024] Figure 2 The utility model discloses a three -dimensional structure schematic diagram of the auxiliary device of the arrangement machine.

[0025] Figure 3 The utility model discloses a three -dimensional structure schematic diagram of the utility model discloses a three -dimensional structure schematic diagram of the auxiliary device of the arrangement machine. Figure 2 The utility model discloses a three -dimensional structure schematic diagram of the auxiliary device of the arrangement machine.

[0026] Figure 4 The utility model discloses a three -dimensional structure schematic diagram of the utility model discloses a three -dimensional structure schematic diagram of the auxiliary device of the arrangement machine.

[0027] Legend: 1, arrangement machine;2, display screen;3, button;4, bottom plate;5, storage bin;6, fixed component;7, auxiliary device;71, sliding rail;72, sliding block;73, rotating rod;74, scraper;75, rack;76, gear;77, servo motor;78, screw;79, stabilizing rod;710, protective sleeve;711, bearing;712, auxiliary rod;8, protective device;81, mounting frame;82, plugboard;83, protective shell;84, bolt;85, operation block;86, gasket. DETAILED DESCRIPTION

[0028] Reference Figure 1 As shown, this embodiment discloses an automatic magnetic core arrangement device, including an arrangement machine 1, a display screen 2 is fixedly connected to the surface of the arrangement machine 1, a plurality of buttons 3 are fixedly connected to the surface of the arrangement machine 1, two base plates 4 are fixedly connected to the surface of the two base plates 4, storage bins 5 are fixedly connected to the surfaces of the two base plates 4, fixing components 6 are respectively provided on one side surface of the two base plates 4, auxiliary devices 7 are respectively provided on the surfaces of the two base plates 4, and protective devices 8 are respectively provided on one side of the two base plates 4.

[0029] Reference Figure 1 and Figure 2 as well as Figure 3 As shown, this embodiment discloses that the auxiliary device 7 includes two slide rails 71, and the two slide rails 71 are fixedly connected to the two sides of the surface of the base plate 4 respectively. The inner walls of the two slide rails 71 are slidably connected with sliders 72, and the surface of the slider 72 is rotatably connected with a rotating rod 73. A plurality of evenly distributed scrapers 74 are fixedly connected to the arc surface of the rotating rod 73. A servo motor 77 is fixedly connected to the surface of the base plate 4. The output end of the servo motor 77 is fixedly connected to a screw 78, and the screw 78 is threadedly connected to the surface of the slider 72. A gear 76 is fixedly connected to the arc surface of the rotating rod 73. A rack 75 is fixedly connected to one side surface of the base plate 4, and the rack 75 is meshed with the gear 76. When the arrangement machine 1 is used to arrange and assemble the magnetic cores, first, the tray is placed in the storage bin 5 of the base plate 4, and then the button 3 is operated to fix the position of the tray with the fixing assembly 6. Then, a large number of magnetic cores are poured into the storage bin 5, and then the arrangement machine 1 is started to cause the position of the base plate 4 to swing left and right, and then the magnetic cores in the storage bin 5 will slide on the tray. , and is stuck in the groove of the tray during the sliding process, at this time the servo motor 77 on the bottom plate 4 is started, and the operation of the servo motor 77 causes the screw 78 on its output end to rotate, thereby causing the slider 72 to slide on the inner wall of the slide rail 71, thereby driving the rotating rod 73 on the slider 72 to rotate. Because the gear 76 fixedly connected to the rotating rod 73 is meshed with the rack 75 on the bottom plate 4, the rotating rod 73 will rotate during the movement, thereby driving the scraper 74 on the rotating rod 73 to rotate, and in the process of rotation, it comes into contact with the magnetic core, pushing the magnetic core in the opposite direction of its sliding, so that the magnetic core can slide repeatedly under gravity, thereby better making the unfilled pallet groove contact the magnetic core multiple times, making its arrangement and filling more efficient. At this time, the arrangement machine 1 can better arrange and fill the magnetic core, increase the number of trial and error times of the magnetic entering the tray groove, increase the path of the sliding process of the magnetic core during the sliding process, reduce the number of times the arrangement machine 1 swings, and improve the use effect and work efficiency of the arrangement machine 1.

[0030] Reference Figure 1 and Figure 2 as well as Figure 3 As shown, this embodiment discloses that one end of the rotating rod 73 is rotatably connected to the stabilizing rod 79, and the stabilizing rod 79 is slidably connected to the surface of one side of the base plate 4. Through the setting of the stabilizing rod 79, the rotating rod 73 can be more stable when it moves back and forth under the belt of the servo motor 77, so that the gear 76 and the rack 75 are more stably engaged. A protective cover 710 is fixedly connected to the arc surface of the screw 78, and the protective cover 710 is fixedly connected to the surface of the servo motor 77. Through the setting of the protective cover 710, when the servo motor 77 is in use, the output end of the servo motor 77 is not easily entered by dust and impurities, which will corrode and damage its inner wall components and affect the normal use of the servo motor 77.

[0031] Reference Figure 1 and Figure 2 as well as Figure 3 As shown, this embodiment discloses that bearings 711 are fixedly connected to the arc surfaces at both ends of the rotating rod 73, the inner ring of the bearing 711 is fixedly connected to the arc surface of the rotating rod 73, and the inner ring of the bearing 711 is fixedly connected to the inner wall of the slider 72. Through the setting of the bearing 711, the friction damage is reduced when the rotating rod 73 rotates in the inner wall of the slider 72, thereby ensuring the stable rotation of the rotating rod 73. The surface of the slider 72 where the screw 78 is installed in the two sliders 72 is fixedly connected with an auxiliary rod 712, and the auxiliary rod 712 is in contact with the surface of the scraper 74. Through the setting of the auxiliary rod 712, when the rotating rod 73 drives the scraper 74 to rotate, the magnetic core is not easily stuck in the gap on the surface of the scraper 74, and it can fall back into the storage bin 5 by rubbing against the auxiliary rod 712.

[0032] Reference Figure 1 and Figure 4 As shown, this embodiment discloses that the protective device 8 includes a mounting frame 81, which is fixedly connected to one side surface of the base plate 4, and a plug-in plate 82 is inserted through the surface of the mounting frame 81, and a protective shell 83 is fixedly connected to one side surface of the plug-in plate 82. The protective shell 83 covers the surface of the servo motor 77, and a bolt 84 is inserted through the surface of the mounting frame 81. The bolt 84 is threadedly connected to the surface of the plug-in plate 82. When protecting the servo motor 77 of the auxiliary device 7, first, the plug-in plate 82 is inserted into the inner wall of the mounting frame 81 fixedly connected to the surface of the base plate 4, so that the protective shell 83 covers the surface of the servo motor 77, and then the bolt 84 is inserted through the surface of the mounting frame 81, and then the bolt 84 is threadedly connected to the plug-in plate 82 to stabilize the position of the protective cover. At this time, when the auxiliary device 7 is in use, the servo motor 77 is not easy to contact and collide with external objects, thereby ensuring the normal use of the servo motor 77, which can better ensure the abnormal operation of the auxiliary device 7 and better ensure the efficient arrangement processing of the magnetic core.

[0033] ReferenceFigure 1 and Figure 4 As shown, this embodiment discloses that a washer 86 is sleeved on the arc surface of the bolt 84, and the washer 86 is a rubber ring. Through the setting of the washer 86, the bolt 84 is installed on the mounting frame 81 with a more stable fit, so that the bolt 84 is not easy to rotate and fall off, thereby ensuring the stable installation of the protective cover. The surface of the bolt 84 is fixedly connected to the operating block 85, and the surface of the operating block 85 is provided with a number of anti-slip protrusions. Through the setting of the operating block 85, the bolt 84 is rotated more conveniently and quickly during use, thereby better performing the disassembly and installation of the protective cover, and improving the convenience of using the protective device 8.

[0034] Working principle: When using the arrangement machine 1 to arrange and assemble the magnetic cores, first place the tray into the storage bin 5 of the bottom plate 4, then operate the button 3 to make the fixing component 6 fix the position of the tray, and then pour a large number of magnetic cores into the storage bin 5, and then start the arrangement machine 1 to make the position of the bottom plate 4 swing left and right, and then the magnetic cores in the storage bin 5 will slide on the tray and get stuck in the groove of the tray during the sliding process. At this time, the servo motor 77 on the bottom plate 4 is started, and the operation of the servo motor 77 causes the screw 78 on its output end to rotate, so that the slider 72 slides on the inner wall of the slide rail 71, thereby driving the rotating rod 73 on the slider 72 to rotate, because the fixed connection on the rotating rod 73 The connected gear 76 is meshed with the rack 75 on the base plate 4, so the rotating rod 73 will rotate during the movement, thereby driving the scraper 74 on the rotating rod 73 to rotate, and in the process of rotation, it will come into contact with the magnetic core, pushing the magnetic core in the opposite direction of its sliding, so that the magnetic core can slide repeatedly under gravity, thereby better making the unfilled pallet groove contact with the magnetic core multiple times, making its arrangement and filling more efficient. At this time, the arrangement machine 1 can better arrange and fill the magnetic core, increase the number of trial and error times of the magnet entering the pallet groove, increase the path of the sliding process of the magnetic core during the sliding process, reduce the number of times the arrangement machine 1 swings, and improve the use effect and work efficiency of the arrangement machine 1.

[0035] When protecting the servo motor 77 of the auxiliary device 7, first insert the plug plate 82 into the inner wall of the mounting frame 81 fixedly connected to the surface of the base plate 4, so that the protective shell 83 covers the surface of the servo motor 77, and then the bolt 84 passes through the surface of the mounting frame 81, and then the operating block 85 fixedly connected to the bolt 84 is rotated to make the bolt 84 threadedly connected to the plug plate 82, so that the position of the protective cover is stable. At this time, when the auxiliary device 7 is in use, the servo motor 77 is not easy to come into contact with or collide with external objects, thereby ensuring the normal use of the servo motor 77, which can better ensure the abnormal operation of the auxiliary device 7 and better ensure the efficient arrangement processing of the magnetic core.

Claims

1. A magnetic core automatic arrangement device, comprising an arrangement machine (1), characterized in that: The surface of the arrangement machine (1) is fixedly connected with a display screen (2), the surface of the arrangement machine (1) is fixedly connected with a plurality of buttons (3), the surface of the arrangement machine (1) is fixedly connected with two bottom plates (4), the surfaces of the two bottom plates (4) are respectively fixedly connected with storage bins (5), one side surface of the two bottom plates (4) is respectively provided with a fixing assembly (6), the surfaces of the two bottom plates (4) are respectively provided with an auxiliary device (7), the auxiliary device (7) comprises two slide rails (71), the two slide rails (71) are respectively fixedly connected to the two sides of the surface of the bottom plate (4), and the inner walls of the two slide rails (71) are respectively A slider (72) is slidably connected, and a rotating rod (73) is rotatably connected to the surface of the slider (72), and a plurality of evenly distributed scrapers (74) are fixedly connected to the circular arc surface of the rotating rod (73). A servo motor (77) is fixedly connected to the surface of the bottom plate (4), and a screw (78) is fixedly connected to the output end of the servo motor (77). The screw (78) is threadedly connected to the surface of the slider (72), and a gear (76) is fixedly connected to the circular arc surface of the rotating rod (73). A rack (75) is fixedly connected to the surface of one side of the bottom plate (4), and the rack (75) is meshed with the gear (76).

2. The automatic magnetic core arrangement device according to claim 1, characterized in that: One end of the rotating rod (73) is rotatably connected to a stabilizing rod (79), and the stabilizing rod (79) is slidably connected to a side surface of the bottom plate (4).

3. The automatic magnetic core arrangement device according to claim 1, characterized in that: A protective sleeve (710) is fixedly connected to the arc surface of the screw rod (78), and the protective sleeve (710) is fixedly connected to the surface of the servo motor (77).

4. The automatic magnetic core arrangement device according to claim 1, characterized in that: Bearings (711) are fixedly connected to the arc surfaces at both ends of the rotating rod (73), the inner ring of the bearing (711) is fixedly connected to the arc surface of the rotating rod (73), and the inner ring of the bearing (711) is fixedly connected to the inner wall of the slider (72).

5. The automatic magnetic core arrangement device according to claim 1, characterized in that: An auxiliary rod (712) is fixedly connected to the surface of the slider (72) on which the screw rod (78) is installed in the two sliders (72), and the auxiliary rod (712) abuts against the surface of the scraper (74).

6. The automatic magnetic core arrangement device according to claim 1, characterized in that: A protective device (8) is provided on one side of each of the two base plates (4). The protective device (8) includes a mounting frame (81). The mounting frame (81) is fixedly connected to a surface of one side of the base plate (4). A plug-in plate (82) is inserted through the surface of the mounting frame (81). A protective shell (83) is fixedly connected to a surface of one side of the plug-in plate (82). The protective shell (83) is covered on the surface of the servo motor (77). A bolt (84) is inserted through the surface of the mounting frame (81). The bolt (84) is threadedly connected to the surface of the plug-in plate (82).

7. The automatic magnetic core arrangement device according to claim 6, characterized in that: A washer (86) is sleeved on the arc surface of the bolt (84), and the washer (86) is a rubber ring.

8. The automatic magnetic core arrangement device according to claim 6, characterized in that: An operating block (85) is fixedly connected to the surface of the bolt (84), and a plurality of anti-slip protrusions are provided on the surface of the operating block (85).