Rotary positioning and picking mechanism for production of ready-to-match covers
By designing a rotating positioning picking mechanism and utilizing the coordination of the lifting cylinder and the rotating device, the problem of low transfer efficiency in the production of ready-to-match caps is solved, and the precise picking and efficient transfer of multiple ready-to-match caps are achieved, thereby improving the reliability and service life of the device.
Patent Information
- Application Number
- CN202422698135.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-05
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-11-05
AI Technical Summary
In the production process of the matching cover, the transfer efficiency is low when the process is switched. The existing technology mostly adopts a single transfer method, which leads to low efficiency.
A rotary positioning picking mechanism is designed, including a base, a lifting cylinder, a rotating device, a swing arm and multiple picking devices. Through the cooperation of the lifting cylinder and the rotating device, the picking device can be switched between different states to ensure the accurate picking and transfer of the ready-to-match caps.
It realizes the simultaneous picking and transfer of multiple ready-to-match caps, improves the transfer efficiency, ensures the accuracy, and at the same time increases the reliability and service life of the device.
Smart Images

Figure CN223421827U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of bottle cap processing, in particular to a rotation positioning and picking mechanism for instant cap production. Background Art
[0002] During the production process, ready-to-use caps need to go through multiple processes. When switching processes, the ready-to-use caps need to be transferred from one conveyor line station to another. Different conveyor lines may not be on the same horizontal line and at the same height. In order to accurately transfer, some methods use robots and some use manual labor when transferring ready-to-use caps. These methods all transfer individually and have low transfer efficiency. Utility Model Content
[0003] In view of this, the present invention proposes a rotation positioning and picking mechanism for the production of ready-to-match caps, so as to solve the problem of low transfer efficiency caused by single transfer proposed in the above background technology.
[0004] The technical solution of the present utility model is achieved as follows:
[0005] The utility model provides a rotation positioning and picking mechanism for the production of ready-to-use caps, comprising a base, a lifting cylinder, a rotating device, a swing arm and a plurality of picking devices, wherein:
[0006] The lifting cylinder is mounted on the base, and its output shaft is connected to the rotating device;
[0007] The rotating device is connected to the swing arm and is used to drive the swing arm to rotate;
[0008] A plurality of the picking devices are installed on the swing arm at intervals;
[0009] The swing arm drives the picking device to switch between the first state and the second state under the drive of the rotating device:
[0010] In the first state, the picking device is aligned with a first placement hole for placing the ready-to-match cap on a workstation of the assembly line;
[0011] In the second state, the picking device is aligned with a second placement hole on a work station of the conveyor line for placing the ready-to-match cap.
[0012] On the basis of the above technical solution, preferably, it further includes a rotating shaft, which is connected to the rotating device and the swing arm respectively, the rotating shaft is coaxial with the output shaft of the rotating device, and the swing arm is perpendicular to the axis of the rotating shaft.
[0013] On the basis of the above technical solution, it is preferred that it further includes a connecting plate and at least two guide columns; the connecting plate is connected to the top of the lifting cylinder, and at least two mounting holes are provided on the connecting plate; one end of the guide column is slidably installed in the mounting hole, and the other end is connected to the rotating cylinder.
[0014] On the basis of the above technical solution, preferably, it further comprises at least two sliding bearings, wherein the sliding bearings are installed in the mounting holes, and the guide columns are installed in the sliding bearings.
[0015] On the basis of the above technical solution, preferably, it also includes a limit column, which is installed on the connecting plate and is parallel to the guide column. The height of the limit column exposed above the connecting plate is greater than the height of the sliding bearing exposed above the connecting plate.
[0016] On the basis of the above technical solution, preferably, a buffer pad is further included, and the buffer pad is installed on the top of the limiting column.
[0017] On the basis of the above technical solution, preferably, the rotating device adopts a rotating cylinder.
[0018] On the basis of the above technical solution, preferably, the rotating device adopts a motor.
[0019] On the basis of the above technical solution, preferably, the output shaft of the rotating device is coaxial with the output shaft of the lifting cylinder.
[0020] On the basis of the above technical solution, preferably, the picking device adopts a vacuum suction cup.
[0021] The rotary positioning and picking mechanism for the production of ready-to-match caps of the present invention has the following beneficial effects compared with the prior art:
[0022] (1) In the first state, the picking device is aligned with the first placement hole for placing the ready-to-match cap on the workstation of the assembly line, the lifting cylinder drives the rotating device and the swing arm to descend, the picking device picks up the ready-to-match cap, the lifting cylinder drives the rotating device to rise, the rotating device drives the picking device to rotate to the second state, the lifting cylinder drives the rotating device to descend, the picking device releases the ready-to-match cap, and the ready-to-match cap arrives at the workstation of the conveyor line and is placed in the second placement hole for placing the ready-to-match cap; through the joint action of the lifting cylinder and the rotating device, the swing arm can make precise lifting and rotating movements at the same time, cooperate with the picking of the picking device, realize the picking and transfer of the ready-to-match cap, and can pick up multiple ready-to-match caps at one time, ensuring accuracy while improving efficiency;
[0023] (2) The rotating shaft is connected to the rotating device and the swing arm respectively, the rotating shaft is coaxial with the output shaft of the rotating device, and the swing arm is perpendicular to the axis of the rotating shaft; the rotating shaft can increase the distance between the swing arm and the rotating device, so that there is enough space under the swing arm to install the pickup device, which is convenient for placing the pickup device and ensures that the swing arm will not be interfered by the pickup device when swinging, thereby improving the reliability of the device;
[0024] (3) The guide post is connected to the top of the lifting cylinder through the connecting plate, and at least two mounting holes are provided on the connecting plate; one end of the guide post is slidably mounted in the mounting hole, and the other end is connected to the rotary cylinder; the guide post guides the lifting and lowering of the rotary cylinder, thereby improving the lifting stability and preventing the upper parts from being too heavy so that the output shaft of the lifting cylinder is subjected to excessive bending moment, thereby affecting the lifting and lowering of the output shaft of the lifting cylinder, thereby improving the reliability of the device;
[0025] (4) The limiting column is installed on the connecting plate and is parallel to the guide column. The height of the limiting column exposed above the connecting plate is greater than the height of the sliding bearing exposed above the connecting plate. This can prevent the lifting cylinder from driving the rotating device to descend beyond the limit and contact the sliding bearing, prevent the rotating device from being damaged due to the force of contact with the sliding bearing, and improve the service life of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0027] Figure 1 A perspective view of a rotational positioning and picking mechanism for ready-to-use cap production in an embodiment of the present invention;
[0028] Figure 2 This is a partial enlarged view of the components between the lifting cylinder and the rotating device of the utility model.
[0029] Description of reference numerals:
[0030] 1-base, 2-lifting cylinder, 3-rotating device, 4-swing arm, 5-picking device, 6-rotating shaft, 7-connecting plate, 8-guide column, 9-sliding bearing, 10-limiting column, 11-buffer pad. DETAILED DESCRIPTION
[0031] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0032] Reference Figure 1 and Figure 2 As shown, the embodiment of the present invention proposes a rotation positioning and picking mechanism for the production of ready-to-use caps, comprising a base 1, a lifting cylinder 2, a rotating device 3, a swing arm 4 and a plurality of picking devices 5, wherein:
[0033] The lifting cylinder 2 is mounted on the base 1, and its output shaft is connected to the rotating device 3;
[0034] The rotating device 3 is connected to the swing arm 4 and is used to drive the swing arm 4 to rotate;
[0035] A plurality of the picking devices 5 are installed on the swing arm 4 at intervals;
[0036] The swing arm 4 drives the picking device 5 to switch between the first state and the second state under the drive of the rotating device 3:
[0037] In the first state, the picking device 5 is aligned with a first placement hole for placing the ready-to-match cap on a workstation of the assembly line;
[0038] In the second state, the picking device 5 is aligned with a second placement hole for placing the ready-to-match caps on the workstation of the conveyor line.
[0039] It should be noted that the first state is the initial state. The picking device 5 picks up the ready-to-match cap from the workstation on the assembly line, and the rotating device 3 drives the swing arm 4 to rotate forward at a fixed angle (90 degrees in this embodiment, and the angle can be set according to actual conditions), so that the picking device 5 is in the second state. After the picking device 5 places the ready-to-match cap on the workstation on the conveyor line, the rotating device 3 drives the swing arm 4 to return to the first state.
[0040] The rotating positioning pickup mechanism for on-demand cap production provided in this embodiment, in the first state, the pickup device 5 is aligned with the first placement hole on the work station of the assembly line for placing the on-demand cap, the lifting cylinder 2 drives the rotating device 3 and the swing arm 4 to descend, the pickup device 5 picks up the on-demand cap, the lifting cylinder 2 drives the rotating device 3 to ascend, the rotating device 3 drives the pickup device 5 to rotate to the second state, the lifting cylinder 2 drives the rotating device 3 to descend, the pickup device 5 releases the on-demand cap, and the on-demand cap reaches the second placement hole on the work station of the conveying line for placing the on-demand cap; through the joint action of the lifting cylinder 2 and the rotating device 3, the swing arm 4 can simultaneously make precise lifting and rotating actions, cooperate with the pickup of the pickup device 5, realize the pickup and transfer of the on-demand cap, and one time can pick up multiple on-demand caps, which can ensure accuracy and improve efficiency.
[0041] In some embodiments, the rotating positioning pickup mechanism further comprises a rotating shaft 6, which is connected with the rotating device 3 and the swing arm 4 respectively, the rotating shaft 6 is coaxial with the output shaft of the rotating device 3, and the swing arm 4 is perpendicular to the axis of the rotating shaft 6. Through the connection of the rotating shaft 6 with the rotating device 3 and the swing arm 4 respectively, the rotating shaft 6 is coaxial with the output shaft of the rotating device 3, and the swing arm 4 is perpendicular to the axis of the rotating shaft 6; the rotating shaft 6 can pull apart the distance between the swing arm 4 and the rotating device 3, so that there is enough space below the swing arm 4 to install the pickup device 5, which is convenient for the placement of the pickup device 5, so that the swing arm 4 will not be disturbed when swinging, and the reliability of the device is improved.
[0042] In some embodiments, the rotating positioning pickup mechanism further comprises a connecting plate 7 and at least two guide columns 8; the connecting plate 7 is connected with the top of the lifting cylinder 2, and at least two mounting holes are arranged on the connecting plate 7; one end of the guide column 8 is slidingly installed in the mounting hole, and the other end is connected with the rotating cylinder. Two mounting holes can be arranged at opposite corners of the connecting plate 7, which can reduce the space occupation, so that the size of the connecting plate 7 can be smaller. Through the connection of the connecting plate 7 with the top of the lifting cylinder 2, at least two mounting holes are arranged on the connecting plate 7; one end of the guide column 8 is slidingly installed in the mounting hole, and the other end is connected with the rotating cylinder; the guide column 8 guides the lifting of the rotating cylinder, improves the stability of the lifting, and avoids that the upper parts are too heavy to cause the output shaft of the lifting cylinder 2 to be subjected to too large bending moment, which affects the lifting of the output shaft of the lifting cylinder 2, and improves the reliability of the device.
[0043] In some embodiments, the rotation positioning pickup mechanism further includes at least two sliding bearings 9, the sliding bearings 9 being installed in the mounting holes, and the guide column 8 being installed in the sliding bearings 9. With the sliding bearings 9 installed in the mounting holes and the guide column 8 installed in the sliding bearings 9, the guide column 8 can be more stable and have better guidance when sliding in the sliding bearings 9, thereby improving the reliability and stability of the device.
[0044] In some embodiments, the rotation positioning and picking mechanism further includes a limit post 10, which is mounted on the connecting plate 7 and parallel to the guide post 8. The height of the limit post 10 exposed above the connecting plate 7 is greater than the height of the sliding bearing 9 exposed above the connecting plate 7. By mounting the limit post 10 on the connecting plate 7 and being parallel to the guide post 8, and the height of the limit post 10 exposed above the connecting plate 7 being greater than the height of the sliding bearing 9 exposed above the connecting plate 7, the lifting cylinder 2 can be prevented from driving the rotating device 3 to descend beyond a limit and contacting the sliding bearing 9, thereby preventing the rotating device 3 from being damaged by the force exerted by the contact with the sliding bearing 9 and thereby improving the service life of the device.
[0045] In some embodiments, the rotation positioning and picking mechanism further includes a buffer pad 11, which is mounted on the top of the limiting post 10. By providing the buffer pad 11 on the top of the limiting post 10, the rotating device 3 can be cushioned when it contacts the limiting post 10, thereby preventing the limiting post 10 from applying excessive force to the rotating device 3 locally and damaging the rotating device 3, thereby increasing the service life of the rotating device 3.
[0046] In some embodiments, the rotating device 3 utilizes a rotary cylinder. A rotary cylinder is a pneumatic actuator that oscillates back and forth within an angular range of less than 360°. It utilizes compressed air to drive an output shaft to reciprocate within a certain angular range. In this embodiment, the rotating device 3 utilizes a rotary cylinder to drive the rotating shaft 6 to reciprocate.
[0047] In some embodiments, the rotating device 3 is a motor. The rotating device 3 can be a motor, which is a servo motor. By controlling the forward rotation, reverse rotation and speed of the motor, the rotating shaft 6 is rotated at a certain angle and reset, thereby realizing the switching between the first state and the second state.
[0048] In some embodiments, the output shaft of the rotating device 3 is coaxial with the output shaft of the lifting cylinder 2. By arranging the output shaft of the rotating device 3 coaxial with the output shaft of the lifting cylinder 2, the rotation of the rotating shaft 6 can be prevented from generating torque on the output shaft of the lifting cylinder 2, thereby making the lifting and lowering of the output shaft of the lifting cylinder 2 smoother and improving reliability.
[0049] In some embodiments, the pickup device 5 adopts a vacuum chuck. The vacuum chuck is connected with an air pump through an air pipe. The pickup device 5 adopts the vacuum chuck, so that the adsorption performance can be improved. After contacting with the top of the ready-to-use cap, the air pump is used to pump air, and the vacuum chuck forms a negative pressure to adsorb the ready-to-use cap. When the ready-to-use cap needs to be released, the air pump is used to inflate, the negative pressure of the vacuum chuck disappears, and the cap can be automatically released under the action of gravity.
[0050] The working principle of the rotating positioning pickup mechanism for the ready-to-use cap production of the embodiment is as follows: in the initial state, the two vacuum chucks are opposite to the first placing holes of the two ready-to-use caps on the lower assembly line, the lifting cylinder 2 drives the rotating device 3 and the swing arm 4 to move downward, the vacuum chucks contact the top of the ready-to-use cap to generate a negative pressure, the vacuum chucks adsorb the ready-to-use cap, then the lifting cylinder 2 drives the rotating device 3 and the swing arm 4 to move upward, the rotating cylinder drives the swing arm 4 to rotate by 90 degrees, then the lifting cylinder 2 drives the rotating device 3 and the swing arm 4 to move downward, the vacuum chucks lose the negative pressure, the ready-to-use cap is separated from the vacuum chucks and falls into the second placing holes of the two ready-to-use caps on the conveying line, then the lifting cylinder 2 drives the rotating device 3 and the swing arm 4 to move upward, the rotating cylinder drives the swing arm 4 to rotate by 90 degrees in the opposite direction, and the swing arm 4 is reset to the initial state, so that the automatic grabbing and transferring of the ready-to-use cap from the assembly line to the conveying line are realized.
[0051] The above only describes the preferred embodiments of the utility model, and does not limit the utility model, and any modification, equivalent replacement, improvement, etc. within the spirit and principle of the utility model should be included in the protection scope of the utility model.
Claims
1. A rotary positioning and picking mechanism for the production of ready-to-use caps, characterized in that: The invention comprises a base (1), a lifting cylinder (2), a rotating device (3), a swing arm (4) and a plurality of picking devices (5), wherein: The lifting cylinder (2) is mounted on the base (1), and its output shaft is connected to the rotating device (3); The rotating device (3) is connected to the swing arm (4) and is used to drive the swing arm (4) to rotate; A plurality of the picking devices (5) are installed at intervals on the swing arm (4); The swing arm (4) drives the picking device (5) to switch between the first state and the second state under the drive of the rotating device (3): In the first state, the picking device (5) is aligned with a first placement hole for placing the ready-to-match cap on a workstation of the assembly line; In the second state, the picking device (5) is aligned with a second placement hole for placing the ready-to-match cap on a work station of the conveyor line.
2. The rotary positioning and picking mechanism for ready-to-use cap production according to claim 1, characterized in that: The invention also includes a rotating shaft (6), wherein the rotating shaft (6) is connected to the rotating device (3) and the swing arm (4) respectively, the rotating shaft (6) is coaxial with the output shaft of the rotating device (3), and the swing arm (4) is perpendicular to the axis of the rotating shaft (6).
3. The rotation positioning and picking mechanism for the production of ready-to-use caps according to claim 1, characterized in that: It also includes a connecting plate (7) and at least two guide columns (8); the connecting plate (7) is connected to the top of the lifting cylinder (2), and at least two mounting holes are provided on the connecting plate (7); one end of the guide column (8) is slidably mounted in the mounting hole, and the other end is connected to the rotating cylinder.
4. The rotation positioning and picking mechanism for the production of ready-to-use caps according to claim 3, characterized in that: It also includes at least two sliding bearings (9), wherein the sliding bearings (9) are installed in the installation holes, and the guide columns (8) are installed in the sliding bearings (9).
5. The rotation positioning and picking mechanism for the production of ready-to-use caps according to claim 4, characterized in that: It also includes a limiting column (10), which is installed on the connecting plate (7) and is parallel to the guide column (8), and the height of the limiting column (10) exposed above the connecting plate (7) is greater than the height of the sliding bearing (9) exposed above the connecting plate (7).
6. The rotation positioning and picking mechanism for the production of ready-to-use caps according to claim 5, characterized in that: It also includes a buffer pad (11), which is installed on the top of the limiting column (10).
7. The rotation positioning and picking mechanism for ready-to-use cap production according to claim 1, characterized in that: The rotating device (3) adopts a rotating cylinder.
8. The rotation positioning and picking mechanism for the production of ready-to-use caps according to claim 1, characterized in that: The rotating device (3) adopts an electric motor.
9. The rotation positioning and picking mechanism for ready-to-use cap production according to any one of claims 1 to 8, characterized in that: The output shaft of the rotating device (3) is coaxial with the output shaft of the lifting cylinder (2).
10. The rotation positioning and picking mechanism for ready-to-use cap production according to any one of claims 1 to 8, characterized in that: The picking device (5) adopts a vacuum suction cup.