164results about "Granulation in rotating drums" patented technology

The invention relates to the technical field of yellow phosphate rock powder clustering, in particular to yellow phosphate rock powder clustering equipment which comprises a base, a support is fixedly mounted at the top of the base, and spherical rotary drums are rotatably connected to the two sides of the inner wall of the support in a penetrating mode; a storage cylinder is fixedly mounted at the top of the support, a connecting pipe is rotatably connected into the storage cylinder in a penetrating mode, a quantifying cylinder is fixedly connected to the bottom of the connecting pipe, and a discharging assembly is arranged at the bottom of the quantifying cylinder. By arranging a quantitative barrel, a first through groove, a second through groove and a discharging assembly, the quantitative barrel is rotated to enable the first through groove to be aligned with the second through groove, an adhesive enters a connecting pipe through the first through groove and the second through groove, then the adhesive enters the quantitative barrel, scale marks are arranged outside the quantitative barrel, and after the liquid level in the quantitative barrel reaches a proper value, the adhesive is discharged. The quantitative barrel is rotated to enable the first through groove and the second through groove to be staggered, and the adhesive is quantitatively discharged into the spherical rotating barrel through the discharging assembly, so that the adding amount of the adhesive is controlled, and the agglomeration quality of the yellow phosphate rock powder is improved.

The invention relates to the technical field of building material processing, in particular to a granulation processing device for a polycarboxylate superplasticizer and an assembly thereof.The granulation processing device comprises a base, first supporting plates are fixedly connected to the four corners of the top of the base, second supporting plates are fixedly connected to the inner sides of the first supporting plates, and a light barrel is fixedly connected to the inner wall of each second supporting plate; an outer gear ring is fixedly connected to the surface of the light barrel, and a cooling component is arranged on the front side of the second supporting plate. According to the invention, the efficient and uniform granulation process is realized through the innovative mechanical linkage design, the device adopts a rotary cooling and self-cleaning integrated structure, the light barrel body is driven by the motor to rotate, and meanwhile, the condensation ring reciprocates up and down along the barrel wall to form a dynamic cooling effect, so that the uniform and stable temperature of materials is ensured, and the material discharge stage is stable. Falling materials drive the impeller to rotate, the composite material cleaning ring is driven by the gear and rack mechanism to scrape the barrel wall up and down, and residual materials are effectively removed.

The utility model relates to a granulator for biological fertilizer production. The granulator comprises a base and a water spraying assembly, when materials are added into the barrel through the feeding port and then the barrel rotates for granulation and water spraying, a water conveying hose is connected with a vertical pipe, then a rotating motor drives a lead screw to rotate, a moving block moves along a sliding rod, the moving block drives an L-shaped block to move, the L-shaped block drives a water conveying pipe to move inwards, and a spraying head moves into the barrel through the feeding port; when the spray head moves to a position where water needs to be sprayed, water in the water conveying hose is sprayed to materials from the spray head through the water conveying pipe to adjust the humidity of the materials, after spraying is completed, the rotating motor rotates reversely, the lead screw rotates, the moving block drives the L-shaped block to move outwards along the sliding rod, the water conveying pipe and the spray head move outwards, and the spray head moves out of the cylinder to wait for being used when water is sprayed next time. In this way, manual operation can be replaced, the labor intensity of operators is reduced, and the working efficiency is improved accordingly.

The utility model relates to the technical field of compound fertilizer production and processing, and discloses a multi-stage drum granulator which comprises a base, and the bottom of the base is hollowed out; the protective shell is arranged at the upper end of the base, the protective shell is fixedly connected with the base, and one end of the protective shell is fixedly connected with a feeding port; the granulation assembly is arranged in the protective shell, the granulation assembly is used for screening while granulation, the granulation assembly comprises mounting frames, a connecting pipe and a rotary drum barrel, the mounting frames are symmetrically arranged on the protective shell and fixedly connected with the protective shell, and after granulation, the fertilizer is driven by the auger to move towards the direction of the second discharge port; the small-size fertilizer falls to the opening of the protective shell through the holes in the rotary drum and is discharged through the first discharge port, and the large-size fertilizer is discharged from the second discharge port under the driving of the auger, so that secondary screening of waste particles by virtue of a screening machine is avoided, the production steps are reduced, and the production cost is reduced.

The utility model discloses a drainage device for a sulfur forming roller granulator, which comprises a gas-liquid pump, an input pipeline and an output pipeline, one end of the input pipeline is connected with a condensed water main pipe of the roller granulator, and the other end of the input pipeline is connected with an inlet of the gas-liquid pump; the top of the gas-liquid pump is connected with a power gas pipe for providing power for flowing of condensed water entering the gas-liquid pump, the power gas pipe is connected with an external power gas source, one end of the output pipeline is connected with an outlet of the gas-liquid pump, and the other end of the output pipeline is connected with a condensed water return main pipeline; the top of the gas-liquid pump is connected with the power gas pipe, the power gas pipe is connected with the external power gas source, and under the action of the power gas source in the power gas pipe, power can be provided for flowing of condensed water entering the gas-liquid pump through the input pipe, that is, the condensed water is recycled in a pressurization mode. Therefore, the condensed water generated by the sulfur forming roller granulator can be well pumped into the condensed water return pipeline network to be recycled.

The invention discloses a DAP production system and method.The DAP production system comprises a DAP pelletizer, an MAP pelletizer, a classifying screen and a crusher which are sequentially arranged, the DAP pelletizer and the MAP pelletizer are internally connected with a first tubular reactor and a second tubular reactor respectively, phosphoric acid with the low concentration reacts with ammonia in the first tubular reactor, and phosphoric acid with the low concentration reacts with ammonia in the second tubular reactor; then spraying the ammonium phosphate slurry on a material in a DAP granulator for granulation, burying an ammonia distributor in the material, ammonifying and neutralizing ammonium phosphate in the material, and feeding the neutralized and granulated granular DAP material into an MAP granulator; the method comprises the following steps of: reacting phosphoric acid with high concentration with ammonia in a second tubular reactor to generate ammonium phosphate slurry, spraying the ammonium phosphate slurry into an MAP granulator, forming MAP fine particles from the slurry in airflow in the MAP granulator, drying and granulating the material by using reaction heat, screening the dried material, and taking the qualified material as a target product.

The utility model discloses a roller granulator for compound fertilizer production, which relates to the technical field of compound fertilizer production equipment and comprises a support rack and a rotating cylinder horizontally arranged on the support rack in a rotatable structure. A power output mechanism for driving the rotating cylinder to rotate is arranged on the supporting rack; corresponding to the power output mechanism, driven sprocket rings are circumferentially arranged on the rotating cylinder; the power output mechanisms on the supporting rack are arranged on the outer side of the pitching projection position of the rotating cylinder, driving chain gear rings of the power output mechanisms are matched with driven chain gear rings on the rotating cylinder in a spaced mode, and a closed-loop transmission chain is connected between the driving chain gear rings of the power output mechanisms and the driven chain gear rings on the rotating cylinder. According to the utility model, the utilization space at the bottom of the rotating cylinder is increased, the whole structure is more compact, and convenience and flexibility are improved.

The utility model relates to the technical field of coal synthesis ammonia and urea production, in particular to an improved cooling device of a pelletizer, which comprises a fluidization fan, one end of the fluidization fan is fixedly connected with a fluidization air inlet pipe, the other end of the fluidization fan is fixedly connected with a fluidization air outlet pipe, and one end of the fluidization air outlet pipe is fixedly connected with the pelletizer. One end of the pelletizer is fixedly connected with a molten urea pipe and a hopper discharging pipe, one end of the hopper discharging pipe is fixedly connected with an anti-blocking hopper assembly, the other end of the pelletizer is fixedly connected with a large-particle urea discharging pipe, the middle part of the fluidized air outlet pipe is fixedly connected with a CO2 pipe, one end of the CO2 pipe is fixedly connected with a CO2 desorption tower, and one end of the fluidized air outlet pipe is provided with an emptying pipe; according to the improved cooling device of the pelletizer, the emptying amount of CO2 gas is effectively reduced mainly through the arrangement of an improved circulating structure, environmental pollution is avoided, and the situation that equipment cannot operate due to blockage of raw materials is avoided through the arrangement of the anti-blocking hopper assembly.

The application provides a balling and film coating integrated machine, which comprises a rack, a roller assembly arranged on the rack and comprising a plurality of parallel rollers, a rubber belt arranged on the roller assembly and capable of being driven by the roller assembly, an arc-shaped space with a lower recess and an open upper side formed on the rubber belt and serving as a work area, the length direction of the work area being parallel to the axis direction of the rollers, the work area having an included angle with the horizontal plane and forming a feeding end and a discharging end, a main feeding port arranged above the feeding end of the work area, a film coating feeding port arranged above the work area and downstream of the main feeding port, and a spray head arranged above the work area and sequentially arranged along the length direction of the work area. The balling and film coating integrated machine has the advantages of no material transfer, balling and film coating functions, continuous production without shutdown, high processing efficiency and good use flexibility.

This invention relates to the field of fluidized bed granulation technology, and discloses a drum-type fluidized bed granulator for producing calcium ammonium nitrate and its processing technology. The fluidized bed granulator includes a drum-type fluidized bed body and an atomizing nozzle body disposed inside it, and further includes: an inclined rotating assembly. The inclined rotating assembly drives the atomizing nozzle body to reciprocate around its connecting axis with the drum-type fluidized bed body. By setting the inclined rotating assembly, the invention drives the atomizing nozzle body to reciprocate around its connecting axis with the drum-type fluidized bed body, and the axis of the atomizing nozzle body is arranged at an acute angle with the central axis of the drum-type fluidized bed body. This structure allows the atomizing nozzle body to continuously change the spray angle during the spraying process, so that the calcium ammonium nitrate liquid uniformly covers the surface of the particle layer in the fluidized bed in a dynamic fan-shaped manner.

The invention discloses a production method of a polyglutamic acid compound fertilizer, which comprises the following steps: uniformly mixing a basic compound fertilizer, putting into a roller granulator, and dissolving sodium polyglutamate in water to prepare a neutral solution; the sodium polyglutamate aqueous solution, an acid solution and a cross-linking agent are jointly used as a binder and are respectively sprayed into a roller granulator through a pipeline in a spray form for granulation, and compound fertilizer particles are cooled and coated after being discharged. The polyglutamic acid compound fertilizer needs less heat energy in the production process, the problems of pipeline blockage and granulation failure can be avoided, the material returning speed is high, the material returning regeneration rate is low, and the production efficiency is high.

The invention discloses a system and a method for manufacturing dry desulfurization and denitrification catalyst particles by using red mud, and belongs to the technical field of flue gas purification. The device is characterized in that desulfurized and denitrated red mud particles are discharged from a reaction tower, then enter a crusher to be crushed, then enter a stirrer to be mixed, humidified and prepared, then enter a granulation device 4 to be granulated, the granulated particles are dried and sieved, qualified particles return to the reaction tower to be continuously subjected to desulfurization and denitration reaction, and the desulfurized and denitrated red mud particles are obtained. And returning unqualified particles to the granulation device for re-granulation. The red mud is used as the catalyst, the price is low, the cost is saved, the reaction temperature is low, the denitration reaction can be carried out after flue gas dust removal, the influence of dust on the denitration reaction is reduced, generated sulfate and nitrate can be subjected to resource recycling, the energy consumption is lower, the structure is simpler, and solid waste resource recycling is achieved.

The application relates to the field of fertilizer granulation technology, in particular to a fertilizer drum granulation device, which comprises a bottom plate, two support plates are fixedly connected to the upper end of the bottom plate, a connecting shaft is movably connected between the two support plates, a rotating drum is movably connected to the outer side of the connecting shaft, two screening rings are fixedly connected to the inner side of the rotating drum, a feeding mechanism is arranged in the connecting shaft, materials are added into the rotating drum through the feeding mechanism, a connecting ring is fixedly connected to the inner side of the rotating drum, and a plurality of grooves are formed in one side of the connecting ring; through the arrangement of the grooves and filtering through holes, the materials with qualified sizes pass through the filtering through holes to enter the next working procedure, and the materials with large sizes are filtered in the grooves; the large particles filtered in the grooves are crushed through a crushing mechanism; the crushed materials are pushed into a connecting box through a pushing mechanism and are finally re-conveyed to the material entering position through a spiral conveying rod to be re-molded.

The invention relates to a system (10) for coating powdered raw material, the system comprising: a turbine (12) for rotating a mass of carrier particles (20) in a direction of rotation; a dosing device (14) for introducing at least one powdered raw material (26) into the turbine (12), wherein the dosing device (14) comprises a feed screw (22) having an end (28) configured to be arranged in the mass of carrier particles (20); a spray nozzle (16) for spraying a liquid (32) into the turbine (12), wherein the spray nozzle (16) has an outlet (30) configured to be arranged in the mass of carrier particles (20), and wherein the outlet (30) of the spray nozzle (16) is positioned downstream of the end (28) of the feed screw (22) in the direction of rotation of the mass of carrier particles (20), such that the powdered raw material (26) is mixed by the nozzle delivering the sprayed liquid (32).

The invention provides a chemical fertilizer production device, and relates to the technical field of chemical fertilizer processing, the chemical fertilizer production device comprises a roller and a bottom plate arranged below the roller, the outer wall of the roller is provided with a plurality of limiting wheels and driven gears, and the bottom plate is provided with a driving part for driving the roller to rotate; the roller cleaning machine further comprises a machine box, the bottom plate is arranged above the machine box, an adjusting mechanism is arranged in the machine box and used for adjusting the inclination angle between the axis of the roller and the ground, and a cleaning assembly which is detachably arranged is further arranged on one side of the machine box and used for scraping away attachments on the inner wall of the roller. According to the chemical fertilizer production device, the inclination angle can be adjusted in a self-adaptive mode, it is ensured that each material is granulated under the optimal condition, the granulation rate is increased, meanwhile, the energy consumption and the material returning rate are reduced, and the production efficiency is improved.

The invention relates to the technical field of granulating devices, in particular to a granulating machine for improving the strength of urea-based compound fertilizer granules, which is characterized in that a spiral extrusion device is fixedly mounted at the upper ends of two upright posts, the outlet end of the spiral extrusion device is matched with a granulating device, and supporting legs are arranged below the granulating device; a mounting disc is fixedly connected to the upper ends of the supporting legs, a vertical shaft is coaxially and rotatably connected to the upper end of the mounting disc, a driving motor used for driving the vertical shaft is fixedly connected to the lower end of the mounting disc, and a granulation rotary drum is eccentrically and fixedly connected to the upper end of the vertical shaft; the pelletizing device comprises a cutter abutting against the outlet end of the spiral extrusion device, a sliding block is fixedly connected to the left end of the L-shaped connecting rod, the spiral extrusion device is fixedly connected with a guide assembly in transverse sliding fit with the sliding block, and a driven groove formed in the vertical direction is formed in the left end of the driven rod; the spiral extrusion device is fixedly connected with a power assembly, and the output end of the power assembly is connected with the driven groove in a rolling and inserting mode.

To solve the problems of existing clay cat litter, such as not being able to be soaked, serious wall sticking, and not being able to be flushed into the residential sewer, the present application provides a production method of mineral cat litter and mineral cat litter. Non-clay mineral sand in nature is used as raw material, ball-milled to 300-400 mesh, and sprayed in mist form after being made into slurry by high-pressure pump, and the mist-shaped slurry is collided by hot air at 280-360 DEG C to form porous solid particles; after being fully mixed with a small amount of bentonite or kaolin, rolling granulation is carried out, a specific solution is added in the granulation process, and then it is sent to a roller dryer for drying and heating, the heating temperature is 300-360 DEG C, and the finished product is obtained. The beneficial effect of the production method of the present application is that the finished product has excellent agglomeration performance and low density, which can reduce the accumulation of pet excrement odor in the litter tray, and can quickly disperse in the environment with sufficient moisture without accumulation, and is especially suitable for pet toilet equipment that can automatically collect, crush and discharge.

A particle-containing fiber bundle having high uniformity and further improved feed efficiency, and a production method of the same are provided. The particle-containing fiber bundle production method of the present invention is for producing a particle-containing fiber bundle having a prolate spheroidal shape or a strand shape, the production method including a step of mixing a plurality of shortened fibers, particles having a median diameter of 100 µm or less, an organic binder, and a liquid, in which the fibers include carbon fibers, and the particles are used in an amount of 10 parts by mass or more with respect to 100 parts by mass of the fibers.

Provided is a control method of a coating device that can perform coating of coating targets well. The control method of a coating device includes a coating tank (25) which includes a drum (28A) having a cylindrical shape and rotatable, and a disk (38A) having a dish shape and disposed to close a lower end of the drum (28A) and rotatable coaxially with the drum (28A). The method executes a first rotation process of setting a posture of the coating tank (25) in a standing posture in which a rotation axis of the coating tank (25) is directed in a vertical direction, rotating the drum (28A) in one direction, and rotating the disk (38A) in the other direction, and a second rotation process of setting a posture of the coating tank (25) in an inclined posture in which the rotation axis is inclined with respect to the vertical direction and rotating the drum (28A) and the disk (38A) in the one direction.

The utility model discloses a simulated roller granulator in the technical field of simulated granulators, which comprises a base, two supports are mounted at the top of the base through bolts, a roller body is rotatably connected to the tops of the supports, two sliding rings are welded on the outer side of the roller body, the sliding rings are rotatably connected with the supports, and the sliding rings are connected with the supports through bolts. A driving part is installed between the support and the roller body, a water spraying part is installed at the feeding end of the roller body, the driving part can drive the two sliding rings on the outer side of the roller body to slide in the support, and therefore the support is used for supporting the roller body upwards through the sliding rings, and the rotating stability of the roller is improved; the water supply amount in the roller body can be controlled through the water spraying piece so that different amounts of water can be applied according to different or different types of materials, and the materials in the feeding frame are subjected to smashing and refining pretreatment through the smashing piece.

The present invention relates to an air conditioning system (1, T, 1") to be used in a drying, granulating or coating process in the field of pharmaceutical product manufacturing, comprising conveying means for conveying the air in which is being conditioned divided into a first unit (10), which houses dehumidification means (11), and a second unit (20), which houses the heating means (21) for the dehumidified air, the first and second units (10, 20) being prepared to be coupled in series and provide continuity to the air conveyance, the air conveyance means further comprising a third unit (30) that can be coupled between the first and the second units (10, 20) giving continuity to the air conveyance with a heat recovery unit (31) of the indirect contact gas-gas type through which the air being conditioned is forced to circulate for preheating thereof, the third unit (30) being provided for this purpose with a hot inlet (30c) and a cold outlet (30d) for the recovery gas that is also forced to circulate through the heat recovery unit (31).

The utility model relates to the technical field of spray drying and rolling granulation, in particular to a spray rolling device. Comprising a supporting frame, a spraying rounding tower, a collecting hopper and a driving device. A spray rounding tower is fixedly mounted on the support frame; the spray spheronization tower comprises a drying cavity and a spheronization cavity; an atomizing nozzle is arranged at the top of the drying cavity, and a hot air inlet is formed close to the atomizing nozzle; a collecting hopper capable of being driven to rotate is arranged in the rounding cavity; a layer of gap is formed between the collecting hopper and the rounding cavity; a first driving rod is arranged in the center of the collecting hopper; the first driving rod vertically extends to the driving device from the bottom of the collecting hopper; and an air outlet is formed below the rolling cavity. The spray rounding device provided by the utility model prepares spherical sodium carbonate powder with high purity, high utilization rate and low cost. The sodium carbonate powder is rounded into balls in the spray rounder, so that the spherical sodium carbonate powder with good dispersity and flowability is obtained, and the utilization rate of the product is improved.

This utility model provides a soil conditioner granulation device, including a base, a collection box rotatably connected to the top of the base, a discharge pipe fixedly connected to one side of the collection box with a valve on its surface, a crushing box fixedly connected to the top of the collection box, a granulation cylinder rotatably connected inside the crushing box, a plurality of granulation holes being opened on the surface of the granulation cylinder, a turntable rotatably connected inside the collection box, a cylinder fixedly connected to the bottom of the turntable, and a cap fixedly connected to the top of the cylinder. This utility model has the following beneficial effects: starting the cylinder will drive the cap away from the granulation cylinder. As the cap moves down, the raw material remaining in the granulation cylinder will fall into the collection box along the surface of the cap. With the help of the air pump and air supply pipe, the unblocking rod will be inserted into the granulation hole through the unblocking seat and the return spring, thus unblocking the granulation hole. The above steps facilitate the cleaning of the granulation cylinder, thereby preventing the presence of raw material residue in the granulation cylinder.

The utility model relates to the technical field of environmental protection, in particular to a novel drum granulation dryer which comprises an external device and an internal device, the internal device is fixedly installed on the inner side of the external device, the external device comprises a driving shell and an air inlet device, and the internal device comprises an inner drum and an adjusting device. According to the sludge drying device, in the drying process, the adjusting device is used as a separating device to accelerate sludge drying, after drying, the adjusting device can be separated from a sludge plate and used as a crushing blade to crush a sludge block into granules, drying and crushing are smoothly linked, the treatment efficiency is improved, the sludge is dried by adopting a cylinder structure, heat preservation is easy, and the sludge drying device is convenient to use. And the drying speed is high, efficiency is high, and energy consumption is low.

The utility model relates to the technical field of pelletizers, in particular to a pelletizer which comprises a base, an edge table is arranged above the base, the lower end of the edge table is fixedly assembled with the surface of the base through screws, a first bearing is arranged in the base in a penetrating mode, and the joint position of the first bearing and the edge table is fixed through welding. First shaft rods are arranged in the first bearings in a penetrating mode, the surfaces of the first shaft rods are in interference fit with the inner ring walls of the first bearings, a charging barrel is arranged between the two first shaft rods, and the outer ring walls of the charging barrel and the ends of the first shaft rods are fixedly assembled through screws. Through driving of a first motor, a first rotating shaft can enable a driving belt wheel to rotate, through the transmission effect of a belt, first shaft rods rotate, the first shaft rods on the two sides are matched for driving, the charging barrel can be rotated to be horizontally arranged, and then in order to guarantee that the charging barrel is further stably placed, a threaded rotary knob is in butt joint with a threaded sleeve and is matched with a corresponding threaded seat and a corresponding thread; and the charging barrel can be horizontally and stably placed.

The utility model discloses a large particle nozzle dropping liquid receiving and blocking device which comprises a connecting rod and a baffle, the two ends of the connecting rod are fixed through a fixing base, the connecting rod is fixedly arranged in a drum of a drum granulator, the extending direction of the connecting rod is parallel to the extending direction of a liquid conveying pipe in the drum granulator, and the baffle is arranged on the connecting rod. The baffles are in one-to-one correspondence with the spray heads on the liquid conveying pipe and are arranged under the corresponding spray heads, one side edge of each baffle is fixedly arranged on the connecting rod, and the connecting rod can rotate around the axis of the connecting rod; according to the utility model, through the arrangement of the rotatable baffle plate, the dropping liquid on the spray head and the scabs of small-particle materials can be condensed on the baffle plate, and the condensed scabs are vibrated off regularly by rotating the baffle plate, so that the scabbing rate of the drum wobbling hand is reduced, and the long-period stable operation of the large-particle drum is ensured.

The utility model belongs to the field of oscillating granulators, and particularly relates to a blanking device of an oscillating granulator, which comprises a material receiving device, a lifting support plate and a discharging device, the material receiving device is of a box-shaped structure, the lifting support plate is connected to the side surface of the granulator in a sliding manner and is positioned below a blanking port of the granulator, and the discharging device is connected with the lifting support plate in a sliding manner. The material receiving device is arranged on the upper portion of the lifting supporting plate, a discharging port is formed in the bottom of the side face of the material receiving device, and the discharging device is fixedly connected to the side face of the material receiving device and communicates with the discharging port. According to the device, the height is adjustable, flow guide is optimized, the effect of conveying materials without shutdown can be achieved, the defects of a traditional discharging device are overcome, and the granulation production efficiency, stability and operation convenience are remarkably improved.

The utility model relates to the technical field of chemical equipment, and discloses granulation and drying equipment in production of super wear-resistant furnace black. Comprising a drying tank and further comprises a first tank body arranged on one side of the drying tank, a second tank body arranged on the other side of the drying tank, a driving mechanism arranged on the outer side of the second tank body, and a transmission mechanism arranged on the outer side of the drying tank. The granulation efficiency in super wear-resistant furnace black production is improved, the processing performance and the final quality of products are improved, carbon black particles can be conveniently dried and subjected to moisture removal through the heating pipe, dust generated after granulation can be conveniently sucked through the dust suction mechanism, the dust suction system can collect dust and particles generated in the production process in time, and the production efficiency is improved. The materials are prevented from being diffused and accumulated in a production environment, so that the production environment is kept clean.

A method of manufacturing a non-fibrous water soluble product comprising particles, comprising: a) providing a first continuous water soluble non-fibrous substrate comprising a first side and moving in a first direction, b) providing a discretizing unit comprising one or more pockets comprising an opening; c) providing a continuous feed of first particles to at least one of the one or more pockets of the discretizing unit through the pocket opening at least partially filling the at least one of the one or more pockets, d) delivering the first particles from the pocket through the opening onto a portion of the first side of the first continuous water soluble non-fibrous substrate, and e) at least partially covering the first side of the first continuous water soluble non-fibrous substrate.